The present disclosure relates to the field of wind turbines and more particularly to the protection of shrouded turbines from lightning strikes. Utility scale wind turbines used for power generation may have one to five open blades comprising a rotor. The rotor transforms wind energy into a rotational torque that drives at least one generator rotationally coupled to the rotor, either directly or through a transmission assembly, to convert mechanical energy to electrical energy. Such turbines typically have long blades that are the most susceptible component of the wind turbine to lightning strikes. Wind turbines are required to be equipped with lightning protection systems in order to conduct large currents from lightning strikes to the ground without damaging the components of the turbine. Lightning strikes pose a threat to the blades, metallic rotational equipment, and electronic components. Increased density in wind farms poses additional threats from lightning strikes.
Blades comprised of weakly conductive material such as carbon fiber or other fiber reinforced polymers, experience high currents and therefore excessive heat when struck by lightning. External protective conductors, such as lightning rods, are impractical on a fast moving aerodynamic structure such as a blade. Alternatively, a protective mesh allows for a conductive layer without external conductors, however, the point of contact of a lightning strike will often damage the composite surface and provide a stress point where a crack can form.
Conventional wind turbine blades are typically engaged with bearing systems between the blades and a hub, a shaft and a nacelle, and between the nacelle and a tower. The blades are typically engaged with a bearing system at the root, and rotate about their long axis to alter the chord angle with respect to the wind direction for control of the rotor rotational speed with respect to the wind speed. In addition to this bearing system, the set of blades are further engaged with a hub that is connected to a shaft engaged with a bearing system within the generator. The shaft is rotationally engaged with the bearing system within the generator and drives the generator. The nacelle rotates about the support structure to yaw the turbine with respect to the wind direction and, for this reason, is engaged with a yaw bearing system between the nacelle and the tower. The bearing systems of the wind turbine as described above may provide a spark gap and can be damaged by high current passage. In this described example wind turbine, lightning striking the tip of a blade needs to be conducted through three bearing systems before reaching a direct connection to the ground.
Additionally, wind turbines may be equipped with meteorological equipment and sensitive electronic equipment that can be damaged by minor lightning strikes.
As the density of turbines in a wind farm increases, the potential for a single lightning strike to damage more than one turbine increases. Electrical installations, such as overhead lines, may provide protective conductors arranged around or above the installation. However, horizontal axis wind turbines having open blades present an obstacle to such protective conductors.
The present disclosure relates to a shrouded fluid turbine lightning protection system, a shrouded fluid turbine system comprising a lightning protection system, and a method of protecting a shrouded fluid turbine from a lightning strike.
An example embodiment of a shrouded fluid turbine lightning protection system includes at least one air termination device that can be positioned on a shroud of a fluid turbine. The at least one air termination device is formed at least in part of an electrically conductive material and in electrical communication with a down conduction system. The down conduction system is in electrical communication with an earth-termination system that is configured to dissipate electricity transferred thereto to the ground. The at least one air termination device is configured to intercept a lightning strike and direct it through the down conduction system, the earth-termination system, and into the ground. The at least one air termination device may be positioned on a turbine shroud based on a “Rolling Sphere” method wherein the “Rolling Sphere” method is derived from the equation r=10·I0.65, where I is the peak current in kiloamperes and r is the rolling sphere radius in meters. The shrouded fluid turbine may include a turbine shroud, and the at least one air termination device may also be positionable on the turbine shroud. The shrouded fluid turbine may include an ejector shroud, and the at least one air termination device may also be positionable on the ejector shroud. An electrically conductive material may be integrated with the turbine shroud and/or the ejector shroud and electrically engaged with the down conductive system. The electrically conductive material may be positioned on a leading or trailing edge of the turbine shroud, a leading or trailing edge of the ejector shroud, or integrated with the surface of either the turbine shroud or the ejector shroud.
An example embodiment relates in general, to a shrouded fluid turbine comprising a ringed turbine shroud that surrounds a rotor, and at least one air termination device positioned on the shroud of the fluid turbine. The at least one air termination device is formed at least in part of an electrically conductive material and in electrical communication with a down conduction system. The down conduction system is in electrical communication with an earth-termination system that is configured to dissipate electricity transferred thereto to the ground. The at least one air termination device is configured to intercept a lightning strike and direct it through the down conduction system, the earth-termination system, and into the ground. The at least one air termination device may be positioned on a turbine shroud based on a “Rolling Sphere” method wherein the “Rolling Sphere” method is derived from the equation r=10·I0.65, where I is the peak current in kiloamperes and r is the rolling sphere radius in meters. This embodiment may further comprise an ejector shroud that surrounds the exit of the turbine shroud.
In one embodiment, the turbine shroud may comprise a set of mixing lobes along the trailing edge.
In one embodiment, the set of mixing lobes along the trailing edge are in fluid communication with the inlet of the ejector shroud. Together, the mixer lobes and the ejector shroud form a mixer-ejector pump that provides increased fluid velocity near the inlet of the turbine shroud, at the cross sectional area of the rotor plane. The mixer-ejector pump further provides a means of energizing the wake behind the rotor plane. The combination of the effects of the mixing lobes and the energized wake provide a rapidly-mixed, short wake when compared to non-shrouded horizontal axis wind turbines. The at least one air termination device may also be positionable on the ejector shroud. An electrically conductive material may be integrated with the turbine shroud and/or the ejector shroud and electrically engaged with the down conductive system.
The electrically conductive material may be positioned on a leading or trailing edge of the turbine shroud, a leading or trailing edge of the ejector shroud, or integrated with the surface of either the turbine shroud or the ejector shroud.
An example embodiment relates to a method of protecting a shrouded fluid turbine from a lightning strike. In the example method, a shrouded fluid turbine is provided and a peak lightning strike current is determined for the shrouded fluid turbine. A “Rolling Sphere” circumference is calculated based on the equation r=10·I0.65, where I is the peak current in kiloamperes and r is the rolling sphere radius in meters. One or more air termination devices are positioned on the shroud such that the calculated “Rolling Sphere” will contact the one or more air termination devices before contacting the shroud when the “Rolling Sphere” is rolled along an exterior of the shroud.
The present embodiment discloses a Primary Lightning Protection system (LPS) and a Secondary Lightning Protection System (LPS2). The LPS is intended to intercept and conduct lightning strikes of a range from approximately ≧25 kA to ≦200 kA, safely from the air-termination system through the down conduction system to the earth-termination system. The corresponding rolling sphere system includes a range of radii from ≧81 m to ≦313 m. A secondary lightning protection system (LPS2) is comprised of materials integral to the shroud surfaces in combination with a down conduction system to the earth-termination system. The LPS2 is intended to intercept and conduct lightning strikes of a range from approximately ≧3 kA to ≦10 kA usually in the form of static electricity. These charges correspond to a rolling sphere radius of 20 m.
The turbine shroud and/or the ejector shroud provide a platform for an integrated lightning protection system resulting in a system with reduced complexity when compared to the lightning protection systems of horizontal axis wind turbines. The turbine shroud and/or the ejector shroud include few to no electrical components or mechanical moving parts, thus further reducing the risk of critical damage to the shrouded turbine.
The following is a brief description of the drawings, which are presented for the purposes of illustrating the disclosure set forth herein and not for the purposes of limiting the same.
A more complete understanding of the components, processes, and apparatuses disclosed herein can be obtained by reference to the accompanying figures. These figures are intended to demonstrate the present disclosure and are not intended to show relative sizes and dimensions or to limit the scope of the exemplary embodiments.
Although specific terms are used in the following description, these terms are intended to refer only to particular structures in the drawings and are not intended to limit the scope of the present disclosure. It is to be understood that like numeric designations refer to components of like function.
The term “about” when used with a quantity includes the stated value and also has the meaning dictated by the context. For example, it includes at least the degree of error associated with the measurement of the particular quantity. When used in the context of a range, the term “about” should also be considered as disclosing the range defined by the absolute values of the two endpoints. For example, the range “from about 2 to about 4” also discloses the range “from 2 to 4.”
A Mixer-Ejector Turbine (MET) provides an improved means of generating power from fluid currents. The Mixer-Ejector Turbine includes tandem cambered shrouds and a mixer/ejector pump. The primary shroud contains a rotor, which extracts power from a primary fluid stream. The tandem cambered shrouds and ejector bring more flow through the rotor allowing more energy extraction due to higher flow rates. The mixer/ejector pump transfers energy from the bypass flow to the rotor wake flow allowing higher energy per unit mass flow rate through the rotor. These two effects enhance the overall power production of the turbine system.
A shrouded turbine provides an improved means of generating power from fluid currents. The shrouded turbine includes only a single shroud and does not include a mixer/ejector pump. The sole shroud contains a rotor, which extracts power from a primary fluid stream.
The term “rotor” is used herein to refer to any assembly in which one or more blades are attached to a shaft and able to rotate, allowing for the extraction of power or energy from fluid (wind or water) rotating the blades. Exemplary rotors include a propeller-like rotor or a rotor/stator assembly. Any type of rotor may be enclosed within the turbine shroud in the shrouded turbine of the present disclosure.
The leading edge of a turbine shroud may be considered the front of the fluid turbine, and the trailing edge the turbine shroud may be considered the rear of the fluid turbine. In embodiments with an ejector shroud, the trailing edge of the ejector shroud may be considered the rear of the fluid turbine. A first component of the fluid turbine located closer to the front of the turbine may be considered “upstream” of a second component located closer to the rear of the turbine. Put another way, the second component is “downstream” of the first component.
In one embodiment, the present disclosure relates to a shrouded fluid turbine that includes a turbine shroud that surrounds a rotor and an integrated lightning protection system that employs the structure and surfaces of the shroud. In some embodiments, the present disclosure relates to a shrouded fluid turbine that includes a turbine shroud that surrounds a rotor, an ejector shroud that surrounds the exit of the turbine shroud and an integrated lightning protection system that employs the structure and surfaces of the shrouds.
Various standards for lightning protection of wind turbines exist, and, as such, lightning protection systems typically employ a multi-faceted approach to the reduction of risk. An example external lightning protection system may consist of an air-termination system, a down conduction system, and an earth termination system. An air-termination system also known as a lightning rod, is a component of an external lightning protection system intended to intercept lightning flashes. A down conduction system is a conductor that is intended to conduct the lightning current from the air-termination system to the earth-termination system. An earth-termination system is a network of electrically interconnected rods, plates, mats, piping, grids, or other conductive components, installed below grade to establish a low resistance contact with the earth.
One method of determining the risk of direct lightning attachment is known as the “Rolling Sphere” method, in which an imaginary sphere is rolled about the surfaces of a 3D digital model of the wind turbine. The radius of the sphere is defined as:
r=10·I0.65
where r is the rolling sphere radius in meters [m] and I is the Peak Current in kiloamperes [kA]. For given rolling sphere radius r, it can be assumed that all lightning strikes with peak values higher than the corresponding current will be intercepted. As the imaginary sphere is rolled about the surfaces of the 3D digital model of the wind turbine, it is determined if the sphere is able to come in contact with the wind turbine prior to contacting an air termination system. There is risk of direct lightning attachment to the turbine where the sphere is able to come in contact with the wind turbine prior to contacting an air termination system.
The rotor 140 surrounds the nacelle body 150 and comprises a central hub 141 at the proximal end of the rotor blades. The central hub 141 is rotationally engaged with the nacelle body 150. The rotor 140, turbine shroud 110, and ejector shroud 120 are coaxial with each other, i.e., they share a common central axis 105.
At least one air termination device 161, between 1/80 to 1/20 the diameter of the ejector in length, is engaged with the turbine shroud 110. Additionally, at least one air termination device 164 between 1 m and 2 m in length is also engaged with the ejector shroud 120.
A Primary Lightning Protection system (LPS) is illustrated in
A secondary lightning protection system (LPS2) is illustrated in
In addition to the protection provided by the air termination devices, shroud surfaces with embedded or integrated materials provide additional lightning protection to rotating and electrical generation components.
Electrical wiper systems, also known as slip rings, are commonly used to transfer electricity between stationary and rotating components and include conductive arms engaged with rotating disks. The conductive arms are often formed of metal such as brass or copper with a combination carbon and metallic substance at the distal ends. The distal ends engage with the rotating disks and provide rotational electrical connectivity.
Referring to
The rotor 640 surrounds the nacelle body 650 and includes a central hub 641 at the proximal end of the rotor blades. The central hub 641 is rotationally engaged with the nacelle body 650. The rotor 640 and turbine shroud 610 are coaxial with each other, i.e., they share a common central axis 605.
At least one air termination device 661, between 1/80 to 1/20 the diameter of the turbine shroud 610 in length, is engaged with the leading edge 612 of the turbine shroud 610. Additionally, at least one air termination device 664 between 1 m and 2 m in length is also engaged with the trailing edge 616 of the turbine shroud 610.
A Primary Lightning Protection system (LPS) is illustrated in
Although a few example embodiments have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the example embodiments without materially departing from this disclosure. Accordingly, all such modifications are intended to be included within the scope of this disclosure as defined in the following claims.
This application claims priority under 35 U.S.C. §119(e) to U.S. Provisional patent application No. 61/534,467 filed on Sep. 14, 2011, the contents of which is hereby incorporated by reference in their entirety.
Number | Date | Country | |
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61534467 | Sep 2011 | US |