Horizontal axis wind turbines (HAWTs) typically have 2-5 blades mounted to a horizontal shaft that is attached to a gear box and a power generator. Turbines used in wind farms for the commercial production of electric power usually a tubular steel tower and three blades pointed into the wind by a computer control system. The tubular steel towers range from 200 to 300 feet high. The blades rotate at a rate of 10 to 22 revolutions per minute (RPM). A gear box is commonly used to step up the speed of the generator to 1,500 to 18,000 RPM. Some HAWTs operate at a constant speed but more energy can be collected by variable-speed turbines which utilize a solid-state power converter to interface to the transmission system.
Conventional HAWTs have many drawbacks including difficulty operating in near groud, turbulent winds; difficulty transporting the towers and blades; difficulty installing the massive towers; interference with radar by tall towers; creating opposition in local residents because of the appearance and sound created; fatigue and structural failure caused by turbulence; ice build up on the generator and blades; bird and bat fatalities; and unsteady forces transmitted through the machinery of the turbines due to aeroelastic forces on the blades.
The present disclosure relates to shrouded fluid turbines which exhibit advanced mixing and address the problems with HAWTs outlined above.
The present disclosure relates to shrouded fluid turbines having a turbine shroud formed with both inward and outward curving lobe segments along a trailing edge of the turbine shroud. There are no sidewalls between the inward and outward curving lobe segments, allowing air flow to be mixed transversely and radially.
Disclosed in embodiments is a fluid turbine comprising a turbine shroud and an ejector shroud, wherein the turbine shroud comprises a first structural member and a plurality of lobe segments. The first structural member defines a flared inlet of the shroud. The plurality of lobe segments defines a trailing edge of the turbine shroud. The plurality of lobe segments comprises inward curving lobe segments and outward curving lobe segments configured in an alternating pattern. The inward curving lobe segments and outward curving lobe segments allow air to mix laterally and transversely.
Generally, each inward curving lobe segment has two exposed lateral surfaces, and wherein each outward curving lobe segment has two exposed lateral surfaces. In particular embodiments, the plurality of lobe segments has a total of nine inward curving lobe segments and nine outward curving lobe segments.
Sometimes, the outward curving lobe segments are wider in the circumferential direction than the inward curving lobe segments.
In some constructions, each lobe segment comprises a front end and a mixing end, and the front ends of the plurality of lobe segments form the first structural member. In addition, the front end of each lobe segment may include a groove on an interior surface.
Also disclosed is a fluid turbine comprising a turbine shroud and an ejector shroud, wherein the turbine shroud comprises a plurality of inward curving lobe segments and a plurality of outward curving lobe segments. Each inward curving lobe segment has a front end, a mixing end, and two lateral surfaces. Each outward curving lobe segment has a front end, a mixing end, and two lateral surfaces. Each inward curving lobe segment is located between two outward curving lobe segments. Each outward curving lobe segment is located between two inward curving lobe segments. The front ends of the inward curving lobe segments and the front ends of the outward curving lobe segments form a first structural member defining a flared inlet of the shroud. The mixing ends of the inward curving lobe segments and the mixing ends of the outward curving lobe segments form a plurality of lobe segments that define a trailing edge of the shroud. The two lateral surfaces of the inward curving lobe segments and the two lateral surfaces of the outward curving lobe segments are exposed along the trailing edge.
The inward curving lobe segments and outward curving lobe segments may be comprised of a composite material or a fabric material. The composite material may be a mixture of fiberglass and a polymer resin. The fabric material may be fiberglass coated with a fluoropolymer.
Also disclosed is a shrouded fluid turbine comprising an impeller, a turbine shroud surrounding the impeller, and an ejector shroud. The turbine shroud comprises a first structural member and a plurality of lobe segments. The first structural member defines a flared inlet of the shroud. The plurality of lobe segments defines a trailing edge of the turbine shroud. The plurality of lobe segments comprises inward curving lobe segments and outward curving lobe segments configured in an alternating pattern. Two lateral surfaces of the inward curving lobe segments and two lateral surfaces of the outward curving lobe segments are exposed along the trailing edge. The trailing edge of the turbine shroud extends into an inlet end of the ejector shroud.
Each lobe segment may comprise a front end and a mixing end, where the front ends of the plurality of lobe segments form the first structural member. The front end of each lobe segment may also include a groove on an interior surface.
In further embodiments, the ejector shroud comprises a plurality of ejector lobe segments.
The ejector shroud generally has the shape of a ring airfoil.
A plurality of support members may extend between the turbine shroud and the ejector shroud, each support member being aligned with an outward curving lobe segment.
In embodiments, the impeller comprises a nacelle body and a plurality of stator vanes extending between the nacelle body and the turbine shroud. In further embodiments, the nacelle body comprises a central passageway.
These and other non-limiting features or characteristics of the present disclosure will be further described below.
The following is a brief description of the drawings, which are presented for the purposes of illustrating the disclosure set forth herein and not for the purposes of limiting the same.
A more complete understanding of the components, processes, and apparatuses disclosed herein can be obtained by reference to the accompanying figures. These figures are intended to demonstrate the present disclosure and are not intended to show relative sizes and dimensions or to limit the scope of the exemplary embodiments.
Although specific terms are used in the following description, these terms are intended to refer only to particular structures in the drawings and are not intended to limit the scope of the present disclosure. It is to be understood that like numeric designations refer to components of like function.
The term “about” when used with a quantity includes the stated value and also has the meaning dictated by the context. For example, it includes at least the degree of error associated with the measurement of the particular quantity. When used in the context of a range, the term “about” should also be considered as disclosing the range defined by the absolute values of the two endpoints. For example, the range “from about 2 to about 4” also discloses the range “from 2 to 4.”
A Mixer-Ejector Power System (MEPS) provides an improved means of generating power from wind currents. A primary shroud contains an impeller which extracts power from a primary wind stream. A mixer-ejector pump is included that ingests flow from the primary wind stream and secondary flow, and promotes turbulent mixing. This enhances the power system by increasing the amount of air flow through the system, reducing back pressure on turbine blades, and reducing noise propagating from the system.
The term “impeller” is used herein to refer to any assembly in which blades are attached to a shaft and able to rotate, allowing for the generation of power or energy from fluid rotating the blades. Exemplary impellers include a propeller or a rotor/stator assembly. Any type of impeller may be enclosed within the turbine shroud in the fluid turbine of the present disclosure.
The flared inlet of a turbine shroud may be considered the front of the fluid turbine, and the trailing edge of an ejector shroud may be considered the rear of the fluid turbine. A first component of the fluid turbine located closer to the front of the turbine may be considered “upstream” of a second component located closer to the rear of the turbine. Put another way, the second component is “downstream” of the first component.
The shrouded fluid turbine of the present disclosure includes an impeller, a turbine shroud that surrounds the impeller, and an optional ejector shroud surrounding the trailing edge of the turbine shroud. Lobe segments are present on the trailing edge of the turbine shroud. In particular, the lobe segments include inward curving lobe segments or surfaces, and outward curving lobe segments or surfaces. Lateral surfaces on these curving lobe segments are exposed along the trailing edge. This allows air passing through the turbine shroud to be mixed with air passing outside the turbine shroud to eventually be mixed in two directions, transversely and radially, as explained further herein.
A fluid turbine using an exemplary turbine shroud is illustrated in
The structure of the lobe segments along the trailing edge allows air flowing through the interior of the turbine shroud to be mixed with air flowing along the exterior of the turbine shroud in two directions, radially and transversely (i.e. circumferentially). The combination of these types of lobe segments can also be referred to as scalloped lobes. Efficiencies exceeding the Betz limit by four times based on the sweep area of the rotor may be achieved.
As shown here, the lobe segments 118 also form the first structural member 112. In this regard, each inward curving lobe segment 120 can be considered as comprising a front end 122 and a mixing end 124. Similarly, each outward curving lobe segment 130 can be considered as comprising a front end 132 and a mixing end 134. The front ends 122, 124 of these lobe segments form the first structural member 112. The mixing ends 124, 134 of the lobe segments form the trailing edge 116.
The turbine shroud 110 surrounds an impeller 140. The turbine shroud also surrounds a nacelle body 150. Here, the impeller is a rotor/stator assembly. The stator 142, comprising a plurality of stator vanes 144, joins the turbine shroud 110 and the nacelle body 150. The rotor 146 rotates around the nacelle body 150 and is downstream of the stator 142. In some embodiments as depicted here, a central passageway 152 extends axially through the entirety of the nacelle body 150. The central passageway 152 allows air to flow through the nacelle body 150 and bypass the rotor 146 or impeller 140. This air is later mixed with other air streams to improve the efficiency of the fluid turbine. A ring generator 160 converts the fluid energy into electrical energy or power.
The inward curving lobe segments and outward curving lobe segments may be comprised of the same or different materials. The inward and outward curving lobe segments may comprise composite materials such as mixtures of fiberglass and a polymer resin. In some embodiments, the fiberglass comprises E-glass. E-glass is an alumino-borosilicate glass with less than 1 wt % alkali oxides. The polymer resin may be an epoxy resin, a vinyl ester resin, or a polyester.
The inward and outward curving lobe segments may comprise a fabric material. In some embodiments, the fabric material is fiberglass coated with a fluoropolymer.
From the front as seen in
From the front as seen in
The outward curving lobe segments 300 are also wider in the circumferential direction than the inward curving lobe segments 200. Put another way, each outward curving lobe segment has a width 315, and each inward curving lobe segment has a width 215, and the width 315 of the outward curving lobe segments are greater than the widths 215 of the inward curving lobe segments. All of the outward curving lobe segments have the same width 315, and all of the inward curving lobe segments have the same width 215.
The grooves 220, 320 in the curving lobe segments can be used to place or locate a power or energy generation system. The grooves 220, 320 on the inward and outward curving lobe segments are aligned with each other to form a ring when the shroud is assembled.
An inward curving lobe segment can be distinguished from an outward curving lobe segment based on their appearance from the front. As seen when comparing
In some embodiments, the outward curving lobe segments are wider in the circumferential direction than the inward curving lobe segments. In different embodiments, the inward curving lobe segments are wider in the circumferential direction than the outward curving lobe segments. Alternatively, the inward and outward curving lobe segments may have the same width. The grooves on the interior surface of the curving lobe segments can interface with, for example, a ring generator that captures energy/power from the fluid.
Again, the shroud 410 is made up of a plurality of lobe segments 418. The lobe segments 418 include a plurality of inward curving lobe segments 420 and a plurality of outward curving lobe segments 430. The inward curving lobe segments and outward curving lobe segments are configured in an alternating pattern. The lateral surfaces 424, 434 of the inward curving lobe segments and outward curving lobe segments are exposed along the trailing edge 416 of the shroud. The front ends 422, 432 of the lobe segments form the first structural member 412 at the flared inlet 414 of the turbine shroud. The shroud 410 surrounds an impeller 440 and a nacelle body 450 having a central passageway 452. A first end 454 of the central passageway is visible in
The fluid turbine further includes an ejector shroud 460. The ejector shroud 460 has a cambered ring airfoil shape. Support members 470 join the ejector shroud 460 to the turbine shroud 410. It should be noted that the support members 470 are aligned with the outward curving lobe segments 430. The trailing edge 416 or the rear end 417 of the turbine shroud 410 or the scalloped lobes extend into an inlet end 462 of the ejector shroud. The ejector shroud 460, the turbine shroud 410, and the nacelle body 450 are coaxial with central axis 405.
Referring now to
The segments, i.e. the inward curving lobe segments and outward curving lobe segments, may be comprised of a fiber reinforced plastic. In some embodiments, the segments are comprised of roto-molded or blow-molded polyethylene. In other embodiments, the segments are formed by stamping or metal welding.
One advantage of using scalloped lobes is that the axial length of the ejector shroud can be reduced. The decrease in the axial length of the ejector shroud allows for higher energizing of the wake behind the fluid turbine. As a result, better mixing of the low energy air stream from the interior of the turbine shroud with the high energy air streams from the exterior of the turbine shroud can be achieved over a shorter axial distance. This allows fluid turbines to be placed closer together to each other. Shorter shrouds also reduce cost and weight, allowing the tower supporting the fluid turbine to also be reduced in size and weight, achieving further cost savings without sacrificing safety. In
One advantage of segmenting the fluid turbine shroud into inward curving lobe segments and outward curving lobe segments is that this makes the shroud easier to handle and transport. Again, this reduces the costs and complexity of moving the shrouded fluid turbine to a suitable location.
Though not shown here, the ejector shroud may also comprise scalloped mixing lobes along an outlet end.
Referring now to
The turbine shroud 410 has the cross-sectional shape of an airfoil with the suction side (i.e. low pressure side) on the interior of the shroud. The turbine shroud further comprises scalloped lobes on a terminus region (i.e., end portion) of the turbine shroud. The scalloped lobes extend downstream beyond the rotor blades to form the rear or downstream end 417 of the turbine shroud. The scalloped lobes are formed from the inward curving lobe segments 420 and the outward curving lobe segments 430. Inward curving lobe segments 420 extend inwardly towards the central axis 405 of the turbine shroud; and outward curving lobe segments 430 extend outwardly away from the central axis. The scalloped lobes extend downstream and into an inlet end 462 of the ejector shroud. Support members 470 extend axially to join the turbine shroud 410 to the ejector shroud 460.
The turbine shroud and ejector shroud are aerodynamically cambered to increase flow through the turbine rotor. The axial length of the turbine shroud LM is equal or less than the turbine shroud's maximum outer diameter DM. Also, the axial length of the ejector shroud LE is equal or less than the ejector shroud's maximum outer diameter DE. The exterior surface of the nacelle body is aerodynamically contoured to minimize the effects of flow separation downstream of the fluid turbine. The nacelle body may be configured to be longer or shorter than the turbine shroud or the ejector shroud, or their combined lengths.
The turbine shroud's entrance area and exit area will be equal to or greater than that of the annulus occupied by the impeller. The internal flow path cross-sectional area formed by the annulus between the nacelle body and the interior surface of the turbine shroud is aerodynamically shaped to have a minimum area at the plane of the turbine and to otherwise vary smoothly from their respective entrance planes to their exit planes. The cross-sectional area of the ejector shroud inlet end is greater than the cross-sectional area of the rear end of the turbine shroud.
Several optional features may be included in the shrouded fluid turbine. A power take-off, in the form of a wheel-like structure, can be mechanically linked at an outer rim of the impeller to a power generator. Sound absorbing material can be affixed to the inner surface of the shrouds, to absorb and prevent propagation of the relatively high frequency sound waves produced by the turbine. The turbine can also contain blade containment structures for added safety. The shrouds will have an aerodynamic contour in order to enhance the amount of flow into and through the system. The inlet and outlet areas of the shrouds may be non-circular in cross section such that shroud installation is easily accommodated by aligning the two shrouds. A swivel joint may be included on a lower outer surface of the turbine for mounting on a vertical stand/pylon, allowing the turbine to be turned into the fluid in order to maximize power extraction. Vertical aerodynamic stabilizer vanes may be mounted on the exterior of the shrouds to assist in keeping the turbine pointed into the fluid.
The area ratio, as defined by the ejector shroud exit area over the turbine shroud exit area, will be in the range of 1.5-3.0. The number of scalloped lobes a can be between 6 and 14. The height-to-width ratio of the lobe channels will be between 0.5 and 4.5. The lobe penetration will be between 50% and 80%. The nacelle body plug trailing edge angles will be thirty degrees or less. The length to diameter (L/D) of the overall turbine will be between 0.5 and 1.25.
Referring now to
In
In
Referring to
Referring now to
Referring now to the rear view of
However, the fluid turbine of
The present disclosure has been described with reference to exemplary embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the present disclosure be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
This application claims priority to U.S. Provisional Patent Application Ser. Nos. 61/415,610 filed Nov. 19, 2010; 61/332,722, filed May 7, 2010; and 61/303,339 filed Feb. 11, 2010. This application is also a continuation-in-part from U.S. patent application Ser. No. 12/983,082 filed Dec. 31, 2010, which was a continuation-in-part from U.S. patent application Ser. No. 12/914,509, filed Oct. 28, 2010, which claimed priority to U.S. Provisional Patent Application Ser. No. 61/332,722 filed May 7, 2010, and was also a continuation-in-part from U.S. patent application Ser. No. 12/054,050, filed Mar. 24, 2008, which claimed priority from U.S. Provisional Patent Application Ser. No. 60/919,588, filed Mar. 23, 2007. This application is also a continuation-in-part from U.S. patent application Ser. No. 12/054,050, filed Mar. 24, 2008, which claimed priority from U.S. Provisional Patent Application Ser. No. 60/919,588, filed Mar. 23, 2007. This application is also a continuation-in-part from U.S. patent application Ser. No. 12/749,341, filed Mar. 29, 2010, which is a continuation-in-part of three different patent applications. First, U.S. patent application Ser. No. 12/749,341 is a continuation-in-part of U.S. patent application Ser. No. 12/054,050, filed Mar. 24, 2008, which claimed priority from U.S. Provisional Patent Application Ser. No. 60/919,588, filed Mar. 23, 2007. Second, U.S. patent application Ser. No. 12/749,341 is a continuation-in-part of U.S. patent application Ser. No. 12/629,714, filed Dec. 2, 2009, which claimed priority to U.S. Provisional Patent Application Ser. No. 61/119,078, filed Dec. 2, 2008. Third, U.S. patent application Ser. No. 12/749,341 is a continuation-in-part of U.S. patent application Ser. No. 12/425,358, filed Apr. 16, 2009, which is a continuation-in-part of two different patent applications. First, U.S. patent application Ser. No. 12/425,358 claimed priority to U.S. Provisional Patent Application Ser. No. 61/119,078, filed Dec. 2, 2008. Second, U.S. patent application Ser. No. 12/425,358 is a continuation-in-part of U.S. patent application Ser. No. 12/053,695, filed Mar. 24, 2008, which claimed priority to U.S. Provisional Patent Application Ser. No. 60/919,588, filed Mar. 23, 2007. The disclosures of each of these patent applications are hereby fully incorporated by reference in their entirety.
Number | Date | Country | |
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61415610 | Nov 2010 | US | |
61332722 | May 2010 | US | |
61303339 | Feb 2010 | US | |
61332722 | May 2010 | US | |
60919588 | Mar 2007 | US | |
60919588 | Mar 2007 | US | |
61119078 | Dec 2008 | US | |
60919588 | Mar 2007 | US |
Number | Date | Country | |
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Parent | 12983082 | Dec 2010 | US |
Child | 13025677 | US | |
Parent | 12914509 | Oct 2010 | US |
Child | 12983082 | US | |
Parent | 12054050 | Mar 2008 | US |
Child | 12914509 | US | |
Parent | 12054050 | Mar 2008 | US |
Child | 12054050 | US | |
Parent | 12749341 | Mar 2010 | US |
Child | 12054050 | US | |
Parent | 12054050 | Mar 2008 | US |
Child | 12749341 | US | |
Parent | 12629714 | Dec 2009 | US |
Child | 12749341 | US | |
Parent | 12425358 | Apr 2009 | US |
Child | 12749341 | US | |
Parent | 12053695 | Mar 2008 | US |
Child | 12425358 | US |