This application claims priority to U.S. Provisional Patent Application Ser. No. 61/415,626, filed Nov. 19, 2010. This application is also a continuation-in-part from U.S. patent application Ser. No. 12/054,050, filed Mar. 24, 2008, which claimed priority from U.S. Provisional Patent Application Ser. No. 60/919,588, filed Mar. 23, 2007. The disclosures of these applications are hereby fully incorporated by reference in their entirety.
The present disclosure relates to shrouded fluid turbines having various configurations. The shrouded fluid turbines include an impeller, a turbine shroud, and an ejector shroud.
Conventional horizontal axis wind turbines (HAWTs) used for power generation have two to five open blades arranged like a propeller, the blades being mounted to a horizontal shaft attached to a gear box which drives a power generator. HAWTs will not exceed the Betz limit of 59.3% efficiency in capturing the potential energy of the wind passing through it. HAWTs are also heavy, requiring substantial support and increasing transport costs of the components. It would be desirable to increase the efficiency of a fluid turbine by collecting additional energy from the fluid.
The present disclosure relates to shrouded fluid turbines of various configurations. The fluid turbines include an impeller, a turbine shroud, and an ejector shroud in various configurations. In some configurations, a plurality of fluid ducts is used in lieu of an ejector shroud. In others, an external stator extends radially from the ejector shroud. The fluid turbines may be used as, for example, wind turbines or water turbines.
Disclosed in embodiments is a fluid turbine comprising: an impeller; a turbine shroud surrounding the impeller, the turbine shroud comprising a leading edge and a plurality of mixing lobes that form a crenellated trailing edge; and an ejector shroud completely surrounding the turbine shroud, the ejector shroud comprising a leading edge and a trailing edge.
In some embodiments, the leading edge of the turbine shroud is coplanar with the leading edge of the ejector shroud. In others, the leading edge of the turbine shroud is downstream of the leading edge of the ejector shroud.
In particular versions, the leading edge of the turbine shroud has a substantially circular shape. In others, the leading edge of the ejector shroud has a substantially circular shape. The ejector shroud may have a ring airfoil shape.
The fluid turbine may further comprise a nacelle body, the impeller surrounding the nacelle body, the nacelle body having a trailing edge, wherein the nacelle body, turbine shroud, and ejector shroud are coaxial to each other. The trailing edge of the nacelle body can be upstream or downstream of the trailing edge of the ejector shroud.
The impeller may be a rotor/stator assembly.
Also disclosed is a fluid turbine comprising: an impeller; a turbine shroud surrounding the impeller, the turbine shroud comprising a plurality of open slots downstream of the impeller; and an exterior structure for directing fluid flow from outside the turbine shroud through the plurality of open slots.
In some embodiments, the exterior structure for directing fluid flow is an ejector shroud disposed about the turbine shroud, the turbine shroud and the ejector shroud being sealed to each other downstream of the plurality of open slots.
In other embodiments, the exterior structure for directing fluid flow is a plurality of fluid ducts located along an exterior surface of the turbine shroud, each fluid duct comprising an inlet and an outlet, the outlet being connected to one of the opens slot in the turbine shroud.
Each fluid duct may further comprise a fluid duct impeller.
The inlets of the plurality of fluid ducts are downstream of an inlet end of the turbine shroud and are parallel to the inlet end of the turbine shroud.
Also disclosed is a fluid turbine comprising: an impeller; a turbine shroud surrounding the impeller; an ejector shroud downstream of the turbine shroud, a trailing edge of the turbine shroud extending into an inlet end of the ejector shroud; and a stator connected to an exterior surface of the ejector shroud.
In embodiments, the turbine shroud comprises a substantially circular leading edge and a plurality of mixing lobes that form a crenellated trailing edge.
The stator may have a ring airfoil shape. The ejector shroud may have a ring airfoil shape.
These and other non-limiting features or characteristics of the present disclosure will be further described below.
The following is a brief description of the drawings, which are presented for the purposes of illustrating the disclosure set forth herein and not for the purposes of limiting the same.
A more complete understanding of the components, processes, and apparatuses disclosed herein can be obtained by reference to the accompanying figures. These figures are intended to demonstrate the present disclosure and are not intended to show relative sizes and dimensions or to limit the scope of the exemplary embodiments.
Although specific terms are used in the following description, these terms are intended to refer only to particular structures in the drawings and are not intended to limit the scope of the present disclosure. It is to be understood that like numeric designations refer to components of like function.
The term “about” when used with a quantity includes the stated value and also has the meaning dictated by the context. For example, it includes at least the degree of error associated with the measurement of the particular quantity. When used in the context of a range, the term “about” should also be considered as disclosing the range defined by the absolute values of the two endpoints. For example, the range “from about 2 to about 4” also discloses the range “from 2 to 4.”
A Mixer-Ejector Power System (MEPS) provides an improved means of generating power from wind currents. A primary shroud contains an impeller which extracts power from a primary wind stream. A mixer-ejector pump is included that ingests flow from the primary wind stream and secondary flow, and promotes turbulent mixing. This enhances the power system by increasing the amount of air flow through the system, reducing back pressure on turbine blades, and reducing noise propagating from the system.
The term “impeller” is used herein to refer to any assembly in which blades are attached to a shaft and able to rotate, allowing for the generation of power or energy from fluid rotating the blades. Exemplary impellers include a propeller or a rotor/stator assembly. Any type of impeller may be enclosed within the turbine shroud in the fluid turbine of the present disclosure.
The end of the fluid turbine wherein fluid enters to rotate the impeller may be considered the front of the fluid turbine, and the end of the fluid turbine where fluid exits after passing through the impeller may be considered the rear of the fluid turbine. A first component of the fluid turbine located closer to the front of the turbine may be considered “upstream” of a second component located closer to the rear of the turbine. Put another way, the second component is “downstream” of the first component.
The present disclosure relates to different configurations of a shrouded fluid turbine. The fluid turbines may be used as a wind turbine or a water turbine.
The shrouded fluid turbine 100 comprises an aerodynamically contoured turbine shroud 110, an aerodynamically contoured nacelle body 150, an impeller 140, and an aerodynamically contoured ejector shroud 120. Support members 106 connect the turbine shroud 110 to the ejector shroud 120. The impeller 140 surrounds the nacelle body 150. The nacelle body 150 is connected to the turbine shroud 110 through the impeller 140, or by other means.
The turbine shroud has the cross-sectional shape of an airfoil with the suction side (i.e. low pressure side) on the interior of the shroud. The rear end 114 of the turbine shroud also has mixing lobes 116. The mixing lobes extend downstream beyond the rotor blades. Put another way, the trailing edge 118 of the turbine shroud is formed from a plurality of mixing lobes 116. The rear or downstream end of the turbine shroud is shaped to form two different sets of mixing lobes 116. High energy mixing lobes 117 extend inwardly towards the central axis 105 of the mixer shroud. Low energy mixing lobes 119 extend outwardly away from the central axis 105. These mixing lobes are more easily seen in
A mixer-ejector pump (indicated by reference numeral 101) comprises an ejector shroud 120 surrounding the ring of mixing lobes 116 on the turbine shroud 110. The mixing lobes 116 extend downstream and into an inlet end 122 of the ejector shroud 120. This mixer/ejector pump provides the means for consistently exceeding the Betz limit for operational efficiency of the fluid turbine.
In additional embodiments of the present disclosure, the ejector shroud completely surrounds the turbine shroud. Generally, the turbine shroud is located between the leading and trailing edges of the ejector shroud.
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In other additional embodiments of the present disclosure, the fluid turbine includes a turbine shroud that comprises a plurality of open slots downstream of the impeller. An “open slot” allows fluid flowing along an exterior surface of the turbine shroud to pass radially from the exterior to the interior of the turbine shroud. The fluid turbine also includes an exterior structure which directs fluid flow from outside the turbine shroud through the plurality of open slots.
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A plurality of fluid ducts 670 is located along the exterior surface 617 of the turbine shroud. Each fluid duct 670 comprises an inlet 672 and an outlet 674. The outlet 674 of a fluid duct is connected to an open slot 660 in the turbine shroud. The inlet 672 is downstream of the inlet end 611 of the turbine shroud, and is parallel to the inlet end as well.
An ejector shroud 820 is downstream of the turbine shroud 810. The mixing lobes 816 of the turbine shroud extend downstream and into an inlet end 822 of the ejector shroud 820. The leading edge 824 of the ejector shroud 820 also has a substantially circular shape. The nacelle body 850, impeller 840, turbine shroud 810, and ejector shroud 820 are coaxial with each other, i.e. share a common axis. The ejector shroud 820 has a ring airfoil shape, i.e. has the cross-sectional shape of an airfoil with the suction side (i.e. low pressure side) on the interior of the ejector shroud.
A stator 880 is connected to an exterior surface 827 of the ejector shroud. The stator may also have a ring airfoil shape.
The turbine shroud and the ejector shroud may be formed to be lightweight. For example, they can be formed by covering a rigid frame or skeleton with a skin. The shrouds may comprise the same or different materials. The material for the shroud skins may include polymeric films. Exemplary polymeric films include high density polyethylene (HDPE); polyesters such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT), or polytrimethylene terephthalate (PTT); and polyurethane films. Both aliphatic and aromatic polyurethane along with polyether and polyester polyols may be utilized. Peroxide cured unsaturated polyester polymers in a glass matrix may also be used. The glass may be E or S glass. A composite matrix may also contain epoxy systems to improve the strength of the composite.
Other exemplary materials include polyvinyl chloride (PVC), polyurethane, polyfluoropolymers, and multi-layer films of similar composition. Stretchable fabrics, such as spandex-type fabrics or polyurethane-polyurea copolymer containing fabrics, may also be employed.
Polyurethane films are tough and have good weatherability. The polyester-type polyurethane films tend to be more sensitive to hydrophilic degradation than polyether-type polyurethane films. Aliphatic versions of these polyurethane films are generally ultraviolet resistant as well.
Exemplary polyfluoropolymers include polyvinyldidene fluoride (PVDF) and polyvinyl fluoride (PVF). Commercial versions are available under the trade names KYNAR® and TEDLAR®. Polyfluoropolymers generally have very low surface energy, which allow their surface to remain somewhat free of dirt and debris, as well as shed ice more readily as compared to materials having a higher surface energy.
The skin may be reinforced with a reinforcing material. Examples of reinforcing materials include but are not limited to highly crystalline polyethylene fibers, paramid fibers, and polyaramides.
The skin may independently be multi-layer, comprising one, two, three, or more layers. Multi-layer constructions may add strength, water resistance, UV stability, and other functionality. However, multi-layer constructions may also be more expensive and add weight to the overall fluid turbine.
Film/fabric composites are also contemplated along with a backing, such as foam.
The impeller 140 surrounds the nacelle body 150. Here, the impeller is a rotor/stator assembly comprising a stator 142 having stator vanes 144 and a rotor 146 having rotor blades 148. The rotor 146 is downstream and “in-line” with the stator vanes 144. Put another way, the leading edges of the rotor blades are substantially aligned with the trailing edges of the stator vanes. The rotor blades are held together by an inner ring and an outer ring (not visible), and the rotor 146 is mounted on the nacelle body 150. The nacelle body 150 is connected to the turbine shroud 110 through the stator 142, or by other means. In some embodiments, a central passageway 152 may also extend through the nacelle body 150.
The turbine shroud's entrance area and exit area will be equal to or greater than that of the annulus occupied by the impeller. The internal flow path cross-sectional area formed by the annulus between the nacelle body and the interior surface of the turbine shroud is aerodynamically shaped to have a minimum cross-sectional area at the plane of the turbine and to otherwise vary smoothly from their respective entrance planes to their exit planes. The ejector shroud entrance area is greater than the exit plane area of the turbine shroud.
Several optional features may be included in the shrouded fluid turbine. A power take-off, in the form of a wheel-like structure, can be mechanically linked at an outer rim of the impeller to a power generator. Sound absorbing material can affixed to the inner surface of the shrouds, and to absorb and prevent propagation of the relatively high frequency sound waves produced by the turbine. The fluid turbine can also contain blade containment structures for added safety. The shrouds will have an aerodynamic contour in order to enhance the amount of flow into and through the system. The inlet and outlet areas of the shrouds may be non-circular in cross section such that shroud installation is easily accommodated by aligning the two shrouds. A swivel joint may be included on a lower outer surface of the turbine for mounting on a vertical stand/pylon, allowing the turbine to be turned into the fluid in order to maximize power extraction. Vertical aerodynamic stabilizer vanes may be mounted on the exterior of the shrouds to assist in keeping the turbine pointed into the fluid.
The area ratio of the ejector pump, as defined by the ejector shroud 120 exit area over the turbine shroud 110 exit area, will be in the range of 1.5-3.0. The number of mixing lobes can be between 6 and 28. The height-to-width ratio of the lobe channels will be between 0.5 and 4.5. The mixing lobe penetration will be between 50% and 80%. The nacelle body 150 plug trailing edge angles will be thirty degrees or less. The length to diameter (L/D) of the overall fluid turbine will be between 0.5 and 1.25.
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The outer arcuate portions 183 are located in an outer plane, which is indicated here with reference numeral 190. The inner arcuate portions 181 are located in an inner plane indicated here with reference numeral 192. As seen from this perspective, the outer plane 190 and inner plane 192 are generally cylindrical, with their axis being the central axis 105. The outer plane 190 and inner plane 192 are also coaxial.
The leading edge of the turbine shroud, indicated here as dotted circle 194, has a front radius of curvature 199. The outer radius of curvature 195 of the outer arcuate portions is greater than the inner radius of curvature 197 for the inner arcuate portions. The front radius of curvature 199 of the leading edge of the turbine shroud can be greater than, substantially equal to, or less than the outer radius of curvature 195.
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Mixing lobes are present on the turbine shroud. If desired, though, mixing lobes may also be formed on a trailing edge 128 of the ejector shroud.
The present disclosure has been described with reference to exemplary embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the present disclosure be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Number | Date | Country | |
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61415626 | Nov 2010 | US | |
60919588 | Mar 2007 | US |
Number | Date | Country | |
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Parent | 12054050 | Mar 2008 | US |
Child | 13078382 | US |