The present disclosure relates to flow control, and more particularly to flow control in fuel systems such as in turbomachinery.
Gas turbine engines commonly include a compressor section connected to a turbine section by a combustion section. The compressor section ingests air from the ambient environment, compresses the ingested air, and provides the compressed air to the combustion section. The combustion section combines the compressed air with fuel to generate a flow of high pressure combustion products, which the combustion section communicates to the turbine section. The turbine section expands the flow high pressure combustion products, extracting work from the expanding combustion products and thereafter communicating the expanded combustion products to the external environment. Fuel introduction is generally by way of one or more fuel nozzles arranged in the combustion section, which provide fuel to the combustors.
The flow required by a gas turbine engine typically varies, so the fuel flow provided to the combustion section is typically controllable. Because the fuel nozzles are generally arranged in proximity to hot engine structure, fuel flow is typically controlled by devices such as diverters and manifolds positioned upstream of the fuel nozzles instead of electronic devices, which can be adversely affected by the high temperatures typically present in and around the fuel nozzle installation.
Such conventional methods and systems have generally been considered satisfactory for their intended purpose. However, there is still a need in the art for improved fluid valves, fluid injectors, and fluid systems. The present disclosure provides a solution for this need.
A fluid valve includes a valve body with a fluid inlet and a fluid outlet, a fluid circuit extending between the fluid inlet and the fluid outlet, and a linkage. The linkage is arranged within the fluid circuit between the fluid inlet and the fluid outlet to apply effort from a solenoid actuator to a valve member, movable between first and second positions within the fluid circuit, to meter fluid flow between the fluid inlet and the fluid outlet.
In certain embodiments, the linkage can include a rocker arm. The rocker arm can be pivotally fixed relative to the valve body. The rocker arm can have an second segment and a first segment. The second segment can be longer than the first segment. The second segment can be about three times as long as the first segment. The second segment can be angled relative to the first segment. The second segment can join the first segment at an obtuse angle. The second segment can join the first segment within an angular range of between about 85 degrees and 130 degrees. The second segment can join the first segment at an angle that is about 120 degrees.
In accordance with certain embodiments, the second segment can include a joint. The second segment joint can be slotted. A pin or roller can be seated within slot to exert force received from a solenoid actuator on the rocker arm for moving the valve member between first and second positions. The solenoid can include a coil and a plunger. The fuel circuit can extend helically about the coil for removing heat from the coil. The coil can be arranged to drive the plunger along a drive axis. The plunger can be connected to the rocker arm by a spindle. The spindle can connect to the second segment at the second segment joint. The drive axis can intersect a valve member axis extending between the first and second positions of the valve member. The drive axis can intersect the valve member axis on a side of the second position opposite the first position. The angle can be an oblique angle.
It is also contemplated that, in accordance with certain embodiments, the first segment of the rocker arm can include a joint. The first segment joint can be slotted. A pin or roller can be seated within the slot to transmitted force received from the solenoid actuator to the valve member, the actuator thereby being operably connected to the valve member through the linkage and rocker to move the valve member between the first and second positions. It is contemplated that the valve member can be arranged within a valve sleeve.
In contemplated embodiments, the valve sleeve can be seated within the valve body. The rocker bar can be pivotally fixed to the valve sleeve. The valve sleeve can include an anti-rotation feature. The valve member can be arranged within valve sleeve. The valve sleeve can define within its interior a portion of the fluid circuit. The valve sleeve can define a seat. The seat can extend about the fluid circuit. The valve member can be movable within the valve sleeve along the valve member movement axis between the first and second positions of the valve member. In the first position, a flow area defined by the valve sleeve about the valve member can be a maximum. In the second position, the valve member can abutt the seat. The valve member and seat can cooperate such that, when in the second position, substantially no fluid flows between the fluid inlet and the fluid outlet. The valve sleeve can be arranged to schedule flow area through the valve sleeve according to position of the valve member. A fluid injector includes a feed arm with a fluid nozzle, fluid valve as described above, and a solenoid. The fluid valve is seated in the valve body longitudinally opposite to the fluid nozzle. A valve member is arranged within the valve member along a movement axis defined between a first position and a second position. The solenoid is seated within the valve body, is operably connected to the valve member by the linkage for moving the valve member between the first position and the second position, and is angled relative to the movement axis to provide a compact injector arrangement.
A fuel system includes a first fluid injector and one or more second fluid injectors as described above. The first and one or more second fluid injectors have a fluid circuit extending between the fluid inlet and the fluid outlet and include a solenoid and a metering valve. The fluid circuits of the first and one or more second fluid injectors extend about the solenoid to provide cooling thereto using flow flowing from the fuel source. The metering valves of the first and one or more second fluid injectors include valve members arranged along the fluid circuit and are operatively connected by a linkage to the solenoid to move the valve members between first and second positions. A scheduler is connected to the solenoid of the first and the one or more second fluid injectors to vary fuel flow through the first fluid injector independent of fuel flow through the one or more second fluid injector.
These and other features of the systems and methods of the subject disclosure will become more readily apparent to those skilled in the art from the following detailed description of the preferred embodiments taken in conjunction with the drawings.
So that those skilled in the art to which the subject disclosure appertains will readily understand how to make and use the devices and methods of the subject disclosure without undue experimentation, embodiments thereof will be described in detail herein below with reference to certain figures, wherein:
Reference will now be made to the drawings wherein like reference numerals identify similar structural features or aspects of the subject disclosure. For purposes of explanation and illustration, and not limitation, a partial view of an exemplary embodiment of a fluid valve in accordance with the disclosure is shown in
Referring to
Gas turbine engine 20 generally includes a low speed spool 30 and a high speed spool 32 mounted for rotation about an engine central longitudinal axis A relative to an engine static structure 36 via several bearing systems 38. It should be understood that various bearing systems 38 at various locations may alternatively or additionally be provided.
The low speed spool 30 generally includes an inner shaft 40 that interconnects a fan 42, a low pressure compressor 44 and a low pressure turbine 46. The inner shaft 40 is connected to the fan 42 through a geared architecture 48 to drive the fan 42 at a lower speed than the low speed spool 30. The high speed spool 32 includes an outer shaft 50 that interconnects a high pressure compressor 52 and high pressure turbine 54. A combustor 56 with one or more fluid injectors 100 is arranged between the high pressure compressor 52 and the high pressure turbine 54. The inner shaft 40 and the outer shaft 50 are concentric and rotate about the engine central longitudinal axis A which is collinear with their longitudinal axes.
The core airflow is compressed by the low pressure compressor 44 then the high pressure compressor 52, mixed and burned with fuel introduced therein through the one or more fluid injectors 100 within the combustor 56, then expanded over the high pressure turbine 54 and low pressure turbine 46. The high pressure turbine 54 and the low pressure turbine 46 rotationally drive the respective low speed spool 30 and high speed spool 32 in response to the expansion.
With reference to
The outer liner 60 and the combustor case 64 define an outer annular plenum 76 and the inner liner 62 and the combustor case 64 define an inner annular plenum 78. The outer liner 60 and inner liner 62 contain the flame for direction toward the turbine section 28 (shown in
The combustor 56 further includes a forward assembly 80 immediately downstream of the compressor section 24 to receive compressed airflow therefrom. The forward assembly 80 generally includes an annular hood 82, a bulkhead assembly 84, the one or more fluid injectors 100 (only one shown for reasons of clarity) and nozzle guides 90 (only one shown for reasons of clarity) which define a central opening 92. The annular hood 82 extends radially between, and is secured to, the forwardmost ends of the outer liner 60 and the inner liner 62. The annular hood 82 includes a multiple of circumferentially distributed hood ports 94 that accommodate the fluid injector 100 and introduce air into the forward end of the combustion chamber 66. Each fluid injector 100 projects through one of the hood ports 94 and through the central opening 92 within the respective nozzle guide 90 along a nozzle axis F.
In the illustrated exemplary embodiment, a liquid fuel source 86 is in fluid communication with fluid injector 100 and provides thereto a flow of fuel 96, which fluid injector 100 issues into combustor 56 as a scheduled fuel flow 98 according to a scheduling current applied to fluid injector 100 by scheduler 88 connected to fluid injector 100 for generation of high pressure combustion products. This is for illustration purpose only and is non-limiting. It is contemplated that fuel source 86 may be gaseous fuel source or a fuel source providing a mixture of liquid and gaseous fuel, as suitable for an intended application.
With reference to
Fluid inlet 104 is in selective fluid communication with fluid outlet 106 through a fluid circuit 118 (shown in
Metering portion 110 is angled relative to feed arm portion 112 and is connected to feed arm portion 112 on a side of mounting flange 116 opposite nozzle portion 114. Fluid inlet 104 is arranged on actuator portion 108, which is angled relative to both metering portion 110 and feed arm portion 112. In the illustrated exemplary embodiment metering portion 110 is angled relative to feed arm portion at about a 45 degree angle and actuator portion 108 is angled relative to metering portion by about a 90 degree angle, providing a relatively compact fluid injector arrangement and providing suitable spacing of actuator portion 108 from nozzle portion 114 to thermally protect electronic components disposed therein, as will be described.
Valve body 102 may be fabricated, for example, by an additive manufacturing technique such as powder bed fusion or laser sintering by way of non-limiting example. It is also contemplated that valve body 102 may fabricated by using both an additive manufacturing technique and a subtractive technique, bores being defined in either or both of actuator portion 108 and metering portion 110 using a milling or drilling subsequent to monolithic structures being formed using an additive manufacturing technique.
With reference to
With reference to
With reference to
Member guide 136 is defined within valve sleeve 128 along fluid circuit 118 downstream (relative to fluid flow) of inlet port 134, and extends axially along load axis 132. Member seat 138 is defined within valve sleeve 128 along fluid circuit 118 downstream of member guide 136, and extends about load axis 132. Outlet port 140 is arranged downstream of member seat 138 along fluid circuit 118, and is in fluid communication with fluid outlet 106 through valve body feed arm portion 112.
Valve member 130 has a hollow interior 144 fluidly coupling an inlet window 146 and an outlet window 148. Inlet window 146 is downstream of inlet port 134 along fluid circuit 118 and is suitable sized such that linkage 122 can be received therethrough to slidably seat on a load joint pin 150, which is fixed relative to valve member 130. Outlet window 148 is arranged downstream of inlet window 146 and upstream of outlet port 140 along fluid circuit 118, and is in fluid communication with inlet port 134 through inlet window 146. On an end opposite inlet window 146 valve member 130 has an exterior conical surface 152, at least a portion of which is a conjugate of valve sleeve member seat 138. It is contemplated that either or both of conical surface 152 and member seat 138 be formed of a metallic material, such as steel or nickel alloy, providing resilience to metering valve 124 for high temperature environments.
Linkage 122 includes a rocker arm 154, a load joint 156, and an effort joint 158. Rocker arm 154 includes a first segment 162, which is arranged as load segment, connected to a second segment 160, which is arranged as an effort segment on an opposite side of a fulcrum from the load segment, by an elbow segment 164. Elbow segment 164 is connected to first segment 162 on a side of fulcrum pin 142 opposite first segment 162, and is longer than first segment 162. The longer length of first segment 162 provides mechanical advantage such that, for a given load, less force is required from actuator 120. This enables actuator 120 to be relatively small. In the illustrated exemplary embodiment, second segment 160 has a length L2 that is about three times a length L1 of first segment 160, allowing for use of relatively compact actuator 120 compared to an actuator that would be required for an unlevered arrangement.
First segment 162 includes a slot 166, which slidably receives load joint pin 150 to form load joint 156. Second segment 160 includes a slot 168, which slidably receives a spindle pin 171 to form effort joint 158. Between load joint 156 and effort joint 158 elbow segment 164 connects second segment 160 to first segment 162 at an obtuse angle, which in the illustrated exemplary embodiment about 120 degrees. Arranging second segment 160 at an obtuse angle relative first segment 162 provides for compact spacing between actuator 120 and metering valve 124 by limiting the space required for the stroke (i.e. movement) or rocker arm 154.
With continuing reference to
Referring to
In the second position II, valve member 130 is disposed along load axis 132 such that valve member conical surface 152 is closer to valve member seat 138 than when in the first position I. The relative closeness of valve member 130 and valve sleeve member seat 138 defines a minimum flow area along fluid circuit 118 that is smaller than a minimum flow area defined along fluid circuit 118 in the first position I. This reduces fluid flow along fluid circuit 118, reducing the amount of fluid that issues from fluid outlet 106 (shown in
In certain embodiments, when in second position II, valve member 130 may be disposed along load axis 132 such that conical surface 152 abuts valve sleeve member seat 138. In accordance with certain embodiments, fluid outlet 106 may be fluidly isolated from fluid inlet 104 such that substantially no fluid flows through fluid circuit 118 between fluid inlet 104 and fluid outlet 106 when valve member 130 is in the second position II. As will be appreciated by those of skill in the art in view of the present disclosure, conical surface 152 may define an axially tapering profile along load axis 132 such that the minimum flow area defined within fluid circuit 118 varies in correspondence with valve member position along load axis 132, thereby providing scheduled fluid issuance from fluid outlet 106.
With reference to
Spacer key 186 is received within valve sleeve 128, and fixes valve sleeve 128 in rotation relative to spacer key 186 while rending valve sleeve 128 axially free relative to spacer key 186. Spacer keyway 184, which is diametrically opposite spacer key 186, receives a key 194 defined within valve body metering portion 110, fixing spacer 182 in rotation relative to valve body metering portion 110 while leaving spacer 182 axially free relative to valve body metering portion 110. Axial freedom enables valve sleeve 128 to move axially along load axis 132 according temperature, pressure, and vibrational influences that may be exerted upon fluid injector 100 by the environs of the injector installation.
Resilient member 188, illustrated as a spring for description purposes, urges valve member 130 towards second position II along load axis 132 relative to valve sleeve 128. The force exerted by resilient member 188 enable valve member 130 are operative to position relative to valve sleeve 128 irrespective of temperature, vibration, and fluid pressure change within fluid circuit 118, fluid issue from fluid outlet 106 being according to schedule only, irrespective temperature, pressure, and vibrational influences on metering valve 124.
The methods and systems of the present disclosure, as described above and shown in the drawings, provide for fluid valves with superior properties including independent actuation for scheduled issue of fluid from one or groups of fluid valves. While the apparatus and methods of the subject disclosure have been shown and described with reference to preferred embodiments, those skilled in the art will readily appreciate that changes and/or modifications may be made thereto without departing from the scope of the subject disclosure.