Claims
- 1. A fluid pumping system for pumping fluid from a well to a collection system comprising:
a control unit comprising:
a pressurized gas source located above ground including a pressurized gas outlet, at least a first control valve including at least an input port and an output port, said input port in fluid communication with said pressurized gas outlet, said first control valve operable between at least a first “on” position and a second “off” position, at least a first pressurized gas line connected to said output port of said at least one valve for receiving pressurized gas from said pressurized gas source when said first control valve is in said first “on” position and not receiving pressurized gas from said pressurized gas source when said first control valve is in said second “off” position, additionally, a first exhaust port in fluid communication with said at least a first compressed gas line for venting said first compressed gas line when said first control valve is in said second “off” position, a controller operable to switch said first control valve between said first and said second positions and control said venting means, based on the occurrence of a switching event signal, at least a first pumping stage located below the fluid level down the well, said at least a first pumping stage comprising:
at least a first fluid chamber, said first fluid chamber having a top and bottom, said top including a pressurized gas aperture, said bottom including a fluid aperture, said pressurized gas aperture in fluid communication with said at least one pressurized gas line, a first stage fluid intake conduit for receiving fluid from said well based upon natural fluid pressure, said fluid intake conduit in fluid communication with said fluid aperture, said fluid intake conduit additionally including at least a first check valve, a first stage fluid output conduit connected to said fluid intake conduit between said fluid aperture and said first check valve, said fluid output conduit connected to a storage chamber above said first pumping stage, said first stage fluid output conduit additionally including at least a second check valve, a first float disposed in said first fluid chamber directly between said pressurized gas aperture and said fluid aperture, said first float chosen to be buoyant in said fluid, said float including a top portion and a bottom portion, wherein said bottom portion of said float is adapted to sealingly engage said fluid aperture when said first fluid chamber is substantially empty, and wherein said float is free to travel the entire length of said fluid chamber between said pressurized gas aperture and said fluid aperture.
- 2. The fluid pumping system of claim 1, wherein said storage chamber is a storage tank located above ground.
- 3. The fluid pumping system of claim 1, wherein said control unit additionally comprises:
a second control valve including at least an input port and an output port, said input port in fluid communication with said pressurized gas outlet, said second control valve operable between at least a first “on” position and a second “off” position, a second pressurized gas line connected to said output port of said second valve for receiving pressurized gas from said pressurized gas source when said second control valve is in said first “on” position and not receiving pressurized gas from said pressurized gas source when said second control valve is in said second “off” position, a second exhaust port in fluid communication with said second compressed gas line for venting said second compressed gas line when said second control valve is in said second “off” position, wherein said controller is operable to switch said second pressurized gas valve between said first and said second positions and control said venting means upon the occurrence of a second switching event signal, and wherein said storage chamber comprises: a second pumping stage comprising:
a second fluid chamber located at a level above said first fluid chamber in said well, said second fluid chamber including a top portion and a bottom portion, said top portion including a pressurized gas aperture, said bottom portion including a fluid aperture, said air aperture in fluid communication with said second pressurized gas line, said fluid aperture in fluid communication with said first stage output conduit, a second float disposed in said second fluid chamber directly between said pressurized gas aperture and said fluid aperture, said second float including a top portion and a bottom portion, wherein said bottom portion of said second float is adapted to sealingly engage said fluid aperture when said second fluid chamber is substantially empty, and wherein said second float is free to travel the entire length of said second fluid chamber between said pressurized gas aperture and said fluid aperture, a second stage fluid output conduit connected to said first stage fluid output conduit between said second chamber fluid aperture and said second check valve, said second stage fluid output conduit in fluid communication with a storage chamber above said second pumping stage.
- 4. The pumping system of claim 3, wherein said switching event signal and said second switching event signal are the same switching event signal.
- 5. The pumping system of claim 3, wherein said first control valve further includes integrally therewith, said first exhaust port, and wherein said second control valve further includes integrally therewith, said second exhaust port.
- 6. The pumping system of claim 3 wherein said first and said second switching event signals are generated on the basis of time, whereby on the occurrence of one of a predetermined time and a predetermined elapsed time period, said first control valve position is switched and said second control valve position is switched and wherein when said first control valve is switched on said second control valve switched off, and wherein when said first control valve is switched off said second control valve is switched on.
- 7. The fluid pump system of claim 6 wherein the top of said first float is adapted to sealingly engage said pressurized gas aperture of said first chamber when said first chamber is substantially full.
- 8. The fluid pumping system of claim 3 wherein said control unit includes a gas save valve connected to said controller and operable between a first “open” position and a second “closed” position, said gas save valve including an input and an output, the input of which is connected to said first and said second exhaust ports, whereby said first and second exhaust ports are connected to each other through said exhaust valve input, the output of said exhaust valve including a third exhaust port, wherein upon the occurrence of at least one of a first and second switching event, said controller switches both said first control valve and said second control valve to the “off” position, and switches said gas save valve to the closed position, to vent said first pressurized gas line to said second pressurized gas line to substantially equalize the pressure in said pressurized gas lines.
- 9. The fluid pumping system of claim 8 wherein said controller opens said gas save valve and switches one of said first and second control valves to said on position after one of a predetermined time and a determination that the pressure between said first pressurized gas line and said second pressurized gas line is substantially equalized.
- 10. The fluid pumping system of claim 3, wherein aid control unit includes a gas flow sensor including a flow input conduit, said flow input conduit being in fluid communication with said first and second gas compressed gas lines to monitor the flow of compressed gas to the system.
- 11. The fluid pumping system of claim 10, wherein the output of said gas flow sensor is provided to said controller and at least one of said first and second switching events occurs based on the output from said gas flow sensor.
- 12. The fluid pumping system of claim 3, wherein said control unit includes a gas flow sensor including a flow input conduit, said flow input conduit being in fluid communication with the output of said first and second exhaust ports to monitor the flow of exhaust gas from said first chamber when said first chamber is filling with fluid and to additionally monitor the flow of exhaust gas from said second chamber when said second chamber is filling with fluid.
- 13. The fluid pumping system of claim 12, wherein at least one of said first and second switching event signals are related to the detection of a substantially diminished gas flow at said gas flow sensor.
- 14. The fluid pumping system of claim 13, wherein at least one of said first and second switching event signals are manually provided to the controller when an operator observes a diminished gas flow detected at said gas flow sensor.
- 15. The fluid pumping system of claim 14, wherein said controller automatically generates a switching event signal based on the automatic detection of a substantially diminished gas flow by said gas flow sensor.
- 16. The fluid pumping system of claim 3, wherein said control unit includes a magnetic sensing device located at said first pumping stage at the top of said first chamber and wherein said first float includes a magnetic element, wherein said magnetic element is sensed by said magnetic sensing device when said float is brought into proximity to said magnetic sensing device when said chamber is substantially full of fluid, and wherein said magnetic sensor provides said first switching event signal to said controller when said magnet is detected, wherein only said first stage includes said magnetic sensing device and only at the top of said chamber.
- 17. The fluid pumping system of claim 16, wherein a timer provides said second switching event signal.
- 18. The fluid pumping system of claim 17, wherein said control unit includes a gas flow sensor in fluid communication with said first and second exhaust ports, wherein said second switching event signal is generated based upon the detection of a substantially diminished gas flow at one of said first and second exhaust ports by said gas flow sensor.
- 19. A multiple stage pumping system, comprising: for pumping fluid from a well to a collection system comprising:
a control unit comprising:
a pressurized gas source located above ground including a pressurized gas outlet, a first control valve, said first control valve operable between at least a first “on” position and a second “off” position, said first valve including at least an input port and an output port, said input port being in fluid communication with said output port when said valve is in said first “on” position, a first pressurized gas line connected to said output port of said at least one valve for receiving pressurized gas from said pressurized gas source when said first control valve is in said first “on” position and not receiving pressurized gas from said pressurized gas source when said first control valve is in said second “off” position, a first exhaust port in fluid communication with said first compressed gas line for venting said first compressed gas line when said first control valve is in said second “off” position, a second control valve, said second control valve operable between at least a first “on” position and a second “off” position, said second valve including at least an input port and an output port, said input port being in fluid communication with said output port when said valve is in said first “on” position, a second pressurized gas line connected to said output port of said second valve for receiving pressurized gas from said pressurized gas source when said second control valve is in said first “on” position and not receiving pressurized gas from said pressurized gas source when said second control valve is in said second “off” position, a second exhaust port in fluid communication with said second compressed gas line for venting said second compressed gas line when said second control valve is in said second “off” position, a controller operable to switch said first control valve between said first and said second positions and said second control valve between said first and said second positions, based on the occurrence of switching event signals, a timing source for providing clock signals to said controller, said switching event signals being generated based upon said clock signals, a first pumping stage located below the fluid level down the well, said first pumping stage comprising:
a first fluid chamber including a top portion, a bottom portion, and an intermediate portion extending between said top portion and said bottom portion, wherein said top portion includes a pressurized gas aperture and said bottom portion includes a fluid aperture, said pressurized gas aperture in fluid communication with said first pressurized gas line, a first float disposed in said first fluid chamber directly between said pressurized gas aperture and said fluid aperture, said first float chosen to be buoyant in said fluid, said first float including a top portion and a bottom portion, wherein said bottom portion of said float is adapted to sealingly engage said fluid aperture when said first fluid chamber is substantially empty, and wherein said float is free to travel the entire length of said fluid chamber between said pressurized gas aperture and said fluid aperture a first stage fluid intake conduit for receiving fluid from said well based upon natural fluid pressure, said fluid intake conduit in fluid communication with said fluid aperture, said fluid intake conduit additionally including at least a first check valve, a first stage fluid output conduit connected to said fluid intake conduit between said fluid aperture and said first check valve, said fluid output conduit connected to a second pumping stage above said first pumping stage in said well, said first stage fluid output conduit additionally including at least a second check valve, a second pumping stage located in the well above said first pumping stage, said second pumping stage comprising:
a second fluid chamber including a top portion, a bottom portion, and an intermediate portion extending between said top portion and said bottom portion, wherein said top portion includes a pressurized gas aperture and said bottom portion includes a fluid aperture, said pressurized gas aperture in fluid communication with said second pressurized gas line, said fluid aperture in fluid communication with the distal end of said first stage fluid output conduit, a second float disposed in said second fluid chamber directly between said pressurized gas aperture and said fluid aperture, said second float chosen to be buoyant in said fluid, said second float including a top portion and a bottom portion, wherein said bottom portion of said float is adapted to sealingly engage said fluid aperture when said second fluid chamber is substantially empty, and wherein said second float is free to travel the entire length of said fluid chamber between said pressurized gas aperture and said fluid aperture a second stage fluid output conduit having a proximal end and a distal end, the proximal end connected to said first stage fluid output conduit between said fluid aperture and said second check valve, the distal end of said second stage fluid output conduit connected to a storage chamber above said second pumping stage in said well, said second stage fluid output conduit additionally including at least a third check valve.
- 20. The multiple stage pumping system of claim 19, wherein said storage chamber comprises a third pumping stage located in the well above said second pumping stage, said third pumping stage comprising:
a third fluid chamber including a top portion, a bottom portion, and an intermediate portion extending between said top portion and said bottom portion, wherein said top portion includes a pressurized gas aperture and said bottom portion includes a fluid aperture, said pressurized gas aperture in fluid communication with said first pressurized gas line, said fluid aperture in fluid communication with the distal end of said second stage fluid output conduit, a third float disposed in said third fluid chamber directly between said pressurized gas aperture and said fluid aperture, said third float chosen to be buoyant in said fluid, said third float including a top portion and a bottom portion, wherein said bottom portion of said float is adapted to sealingly engage said fluid aperture when said third fluid chamber is substantially empty, and wherein said third float is free to travel the entire length of said fluid chamber between said pressurized gas aperture and said fluid aperture a third stage fluid output conduit having a proximal end and a distal end, the proximal end connected to said second stage fluid output conduit between said fluid aperture and said third check valve, the distal end of said third stage fluid output conduit connected to a storage chamber above said third pumping stage in said well, said third stage fluid output conduit additionally including at least a fourth check valve.
- 21. The fluid pumping system of claim 20, wherein said second storage chamber is a storage tank located above ground.
- 22. The fluid pumping system of claim 20, wherein said second storage chamber is at least one additional pumping stage of the same type as the second pumping stage, including a fourth fluid output conduit connected to a storage chamber located above said at least one additional pumping stage.
- 23. The fluid pumping system of claim 19, wherein said switching event signal occurs after a predetermined period of time.
- 24. The fluid pumping system of claim 23, wherein when said first control valve is on said second control valve is off during a pumping cycle, and wherein when said second control valve is on, said first control valve is off during a pumping cycle.
- 25. The fluid pumping system of claim 24, wherein periodically said first pressurized gas line is vented to said second pressurized gas line to substantially equalize the pressure in said pressurized gas lines.
- 26. The fluid pumping system of claim 24, wherein the top portion of said first float is adapted to sealingly engage said gas aperture.
- 27. A multiple stage pumping system, comprising: for pumping fluid from a well to a storage chamber comprising:
a control unit comprising:
a pressurized gas source located above ground including a pressurized gas outlet, a first control valve located above ground and connected to said pressurized gas outlet, said first control valve operable between at least a first “on” position and a second “off” position, said first control valve including at least an input port and an output port, said input port in fluid communication with said compressed gas outlet, a second control valve located above ground and connected to said pressurized gas outlet, said second control valve operable between at least a first “on” position and a second “off” position, said second control valve including at least an input port and an output port, said input port in fluid communication with said compressed gas outlet, a first pressurized gas line connected to the output port of said first control valve for receiving pressurized gas from said pressurized gas source when said first control valve is in said first “on” position and not receiving pressurized gas from said pressurized gas source when said first control valve is in said second “off” position, a second pressurized gas line connected to the output port of said second control valve for receiving pressurized gas from said pressurized gas source when said second control valve is in said first “on” position and not receiving pressurized gas from said pressurized gas source when said second control valve is in said second “off” position, a first exhaust port in fluid communication with said first compressed gas line for venting said first compressed gas line when said first control valve is in said second “off” position, a second exhaust port in fluid communication with said second compressed gas line for venting said second compressed gas line when said second control valve is in said second “off” position, an exhaust conduit, connected to said first exhaust port and said second exhaust port to receive exhaust gas from said first and second control valves when said first and second control valves are in the off position, a gas flow sensor in fluid communication with said exhaust conduit, a controller operable to switch said first control valve between said first and said second positions and said second control valve between said first and said second positions, based on the occurrence of a substantially diminished exhaust gas flow detected by said gas flow sensor, wherein, when said first control valve is in the on position, said second control valve is in the off position and wherein, when said second control valve is in the on position, said first control valve is in the off position a first pumping stage located below the fluid level down the well, said first pumping stage comprising:
a first fluid chamber including a top portion, a bottom portion, and an intermediate portion extending between said top portion and said bottom portion, wherein said top portion includes a pressurized gas aperture and said bottom portion includes a fluid aperture, said pressurized gas aperture in fluid communication with said first pressurized gas line, a first float disposed in said first fluid chamber directly between said pressurized gas aperture and said fluid aperture, said first float chosen to be buoyant in said fluid, said first float including a top portion and a bottom portion, wherein said bottom portion of said float is adapted to sealingly engage said fluid aperture when said first fluid chamber is substantially empty, and wherein said float is free to travel the entire length of said fluid chamber between said pressurized gas aperture and said fluid aperture a first stage fluid intake conduit for receiving fluid from said well based upon natural fluid pressure, said fluid intake conduit in fluid communication with said fluid aperture, said fluid intake conduit additionally including at least a first check valve, a first stage fluid output conduit connected to said fluid intake conduit between said fluid aperture and said first check valve, said fluid output conduit connected to a second pumping stage above said first pumping stage in said well, said first stage fluid output conduit additionally including at least a second check valve, a second pumping stage located in the well above said first pumping stage, said second pumping stage comprising:
a second fluid chamber including a top portion, a bottom portion, and an intermediate portion extending between said top portion and said bottom portion, wherein said top portion includes a pressurized gas aperture and said bottom portion includes a fluid aperture, said pressurized gas aperture in fluid communication with said second pressurized gas line, said fluid aperture in fluid communication with the distal end of said first stage fluid output conduit, a second float disposed in said second fluid chamber directly between said pressurized gas aperture and said fluid aperture, said second float chosen to be buoyant in said fluid, said second float including a top portion and a bottom portion, wherein said bottom portion of said float is adapted to sealingly engage said fluid aperture when said second fluid chamber is substantially empty, and wherein said second float is free to travel the entire length of said fluid chamber between said pressurized gas aperture and said fluid aperture a second stage fluid output conduit having a proximal end and a distal end, the proximal end connected to said first stage fluid output conduit between said fluid aperture and said second check valve, the distal end of said second stage fluid output conduit connected to a storage chamber above said second pumping stage in said well, said second stage fluid output conduit additionally including at least a third check valve.
- 28. The multiple stage pumping system of claim 27, wherein said storage chamber is a third pumping stage located in the well above said second pumping stage, said third pumping stage comprising:
a third fluid chamber including a top portion, a bottom portion, and an intermediate portion extending between said top portion and said bottom portion, wherein said top portion includes a pressurized gas aperture and said bottom portion includes a fluid aperture, said pressurized gas aperture in fluid communication with said first pressurized gas line, said fluid aperture in fluid communication with the distal end of said second stage fluid output conduit, a third float disposed in said third fluid chamber directly between said pressurized gas aperture and said fluid aperture, said third float chosen to be buoyant in said fluid, said third float including a top portion and a bottom portion, wherein said bottom portion of said float is adapted to sealingly engage said fluid aperture when said third fluid chamber is substantially empty, and wherein said third float is free to travel the entire length of said fluid chamber between said pressurized gas aperture and said fluid aperture a third stage fluid output conduit having a proximal end and a distal end, the proximal end connected to said second stage fluid output conduit between said fluid aperture and said third check valve, the distal end of said third stage fluid output conduit connected to a second storage chamber above said third pumping stage in said well, said third stage fluid output conduit additionally including at least a fourth check valve.
- 29. The fluid pumping system of claim 28, wherein said second storage chamber is a storage tank located above ground.
- 30. The fluid pumping system of claim 28, wherein said second storage chamber is at least one additional pumping stage of the same type as the second pumping stage, including a fourth fluid output conduit connected to a storage chamber located above said at least one additional pumping stage.
- 31. The fluid pumping system of claim 28 wherein said first pressurized gas line is vented to said second pressurized gas line through said first and second exhaust ports to substantially equalize the pressure in said pressurized gas lines after each pumping cycle and prior to the next pumping cycle.
- 32. A multiple stage pumping system, comprising: for pumping fluid from a well to a storage chamber comprising:
a control unit comprising:
a pressurized gas source located above ground including a pressurized gas outlet, a first control valve located above ground and connected to said pressurized gas outlet, said first control valve operable between at least a first “on” position and a second “off” position, said first control valve including at least an input port and an output port, said input port in fluid communication with said pressurized gas outlet, a second control valve located above ground and connected to said pressurized gas outlet, said second control valve operable between at least a first “on” position and a second “off” position, said first control valve including at least an input port and an output port, said input port in fluid communication with said pressurized gas outlet, a first pressurized gas line connected to the output port of said first control valve for receiving pressurized gas from said pressurized gas source when said first control valve is in said first “on” position and not receiving pressurized gas from said pressurized gas source when said first control valve is in said second “off” position, a second pressurized gas line connected to the output port of said second control valve for receiving pressurized gas from said pressurized gas source when said second control valve is in said first “on” position and not receiving pressurized gas from said pressurized gas source when said second control valve is in said second “off” position, a first exhaust port in fluid communication with said first compressed gas line for venting said first compressed gas line when said first control valve is in said second “off” position, a second exhaust port in fluid communication with said second compressed gas line for venting said second compressed gas line when said second control valve is in said second “off” position, a single magnetic sensor located in the well in a, external to and adjacent a first pumping stage, wherein only said first stage includes a magnetic sensor, a controller operable to switch said first control valve between said first and said second positions and said second control valve between said first and said second positions, based on the occurrence of switching event signals, said controller in electrical communication with said single magnetic sensor, wherein said first and second control valves are switched cyclically a first time based upon receipt of an electrical signal from said magnetic sensor and a second time based upon a second switching event signal, a first pumping stage located below the fluid level down the well, said first pumping stage comprising:
a first fluid chamber including a top portion, a bottom portion, and an intermediate portion extending between said top portion and said bottom portion, wherein said top portion includes a pressurized gas aperture and said bottom portion includes a fluid aperture, said pressurized gas aperture in fluid communication with said first pressurized gas line, said magnetic sensor located external to and adjacent said top portion of said first fluid chamber, a first float disposed in said first fluid chamber directly between said pressurized gas aperture and said fluid aperture, said first float chosen to be buoyant in said fluid, said first float including a top portion and a bottom portion, wherein said bottom portion of said float is adapted to sealingly engage said fluid aperture when said first fluid chamber is substantially empty, wherein said top portion includes a disc made of a magnetic material, and wherein said float is free to travel the entire length of said fluid chamber between said pressurized gas aperture and said fluid aperture a first stage fluid intake conduit for receiving fluid from said well based upon natural fluid pressure, said fluid intake conduit in fluid communication with said fluid aperture, said fluid intake conduit additionally including at least a first check valve, a first stage fluid output conduit connected to said fluid intake conduit between said fluid aperture and said first check valve, said fluid output conduit connected to a second pumping stage above said first pumping stage in said well, said first stage fluid output conduit additionally including at least a second check valve, a second pumping stage located in the well above said first pumping stage, said second pumping stage comprising:
a second fluid chamber including a top portion, a bottom portion, and an intermediate portion extending between said top portion and said bottom portion, wherein said top portion includes a pressurized gas aperture and said bottom portion includes a fluid aperture, said pressurized gas aperture in fluid communication with said second pressurized gas line, said fluid aperture in fluid communication with the distal end of said first stage fluid output conduit, a second float disposed in said second fluid chamber directly between said pressurized gas aperture and said fluid aperture, said second float chosen to be buoyant in said fluid, said second float including a top portion and a bottom portion, wherein said bottom portion of said float is adapted to sealingly engage said fluid aperture when said second fluid chamber is substantially empty, and wherein said second float is free to travel the entire length of said fluid chamber between said pressurized gas aperture and said fluid aperture a second stage fluid output conduit having a proximal end and a distal end, the proximal end connected to said first stage fluid output conduit between said fluid aperture and said second check valve, the distal end of said second stage fluid output conduit connected to a storage chamber above said second pumping stage in said well, said second stage fluid output conduit additionally including at least a third check valve.
- 33. The multiple stage pumping system of claim 32, wherein said storage chamber comprises a third pumping stage located in the well above said second pumping stage, said third pumping stage comprising:
a third fluid chamber including a top portion, a bottom portion, and an intermediate portion extending between said top portion and said bottom portion, wherein said top portion includes a pressurized gas aperture and said bottom portion includes a fluid aperture, said pressurized gas aperture in fluid communication with said first pressurized gas line, said fluid aperture in fluid communication with the distal end of said second stage fluid output conduit, a third float disposed in said second fluid chamber directly between said pressurized gas aperture and said fluid aperture, said third float chosen to be buoyant in said fluid, said third float including a top portion and a bottom portion, wherein said bottom portion of said float is adapted to sealingly engage said fluid aperture when said third fluid chamber is substantially empty, and wherein said third float is free to travel the entire length of said fluid chamber between said pressurized gas aperture and said fluid aperture a third stage fluid output conduit having a proximal end and a distal end, the proximal end connected to said second stage fluid output conduit between said fluid aperture and said third check valve, the distal end of said third stage fluid output conduit connected to a storage chamber above said third pumping stage in said well, said third stage fluid output conduit additionally including at least a fourth check valve.
- 34. The multiple pumping system of claim 32, wherein said control unit includes a timing device, and said second switching event occurs after a predetermined period of time based upon a signal from said timing device.
- 35. The multiple pumping system of claim 32, wherein said control unit includes an exhaust conduit, connected to said first exhaust port and said second exhaust port to receive exhaust gas from said first and second control valves when said valves are in the off position, said control unit additionally including a gas flow sensor connected to an output of said exhaust conduit, and wherein said second switching event occurs based upon said gas flow sensor registering a substantially diminished gas flow from said exhaust conduit.
- 36. The fluid pumping system of claim 35, wherein said control unit additionally, includes a gas save valve connected to said controller, said gas save valve and operable between a first “open” position and a second “closed” position, said gas save valve including an input and an output, the input of which is connected to the output of said exhaust conduit, wherein upon the occurrence of at least one of said first and second switching events, said controller switches both said first control valve and said second control valve to the “off” position, and switches said gas save valve to the closed position, to vent said first pressurized gas line to said second pressurized gas line to substantially equalize the pressure in said pressurized gas lines.
- 37. A duplex well pump, comprising:
a first fluid intake stage located in the well below the fluid level, said first intake stage including:
a first fluid chamber, said first fluid chamber having a top portion, a bottom portion and an intermediate portion located between said top and bottom portions, said top portion including a compressed gas aperture, said bottom portion including a fluid aperture, a first intake conduit including a proximal end and a distal end, said proximal end open to receive fluid from the well, said distal end connected to the fluid aperture of said first fluid chamber, said first fluid intake conduit including a first check valve disposed in said conduit between said proximal end and said distal end of said first fluid intake conduit, a first float disposed in said first chamber directly between said gas aperture and said fluid aperture, said float having a buoyancy in said fluid to permit said first float to rise and fall with the fluid level of the fluid in said first chamber, wherein said first float is free to travel the entire length of said first fluid chamber between said pressurized gas aperture and said fluid aperture, wherein the bottom portion of said first float sealingly engages the fluid aperture of said first fluid intake chamber when said first fluid intake chamber is substantially empty, and a first fluid output conduit including a proximal end connected to said first fluid intake conduit between said fluid aperture of said first fluid intake chamber and said first check valve and a distal end connected to a first storage chamber, said first fluid output conduit including at least a second check valve, and a second fluid intake stage located in the well below the fluid level, said second intake stage including:
a second fluid chamber, said second fluid chamber having a top portion, a bottom portion and an intermediate portion located between said top and bottom portions, said top portion including a compressed gas aperture, said bottom portion including a fluid aperture, a second intake conduit including a proximal end and a distal end, said proximal end open to receive fluid from the well, said distal end connected to the fluid aperture of said second fluid chamber, said second fluid intake conduit including a third check valve disposed in said conduit between said proximal end and said distal end of said second fluid intake conduit, a second float disposed in said second chamber directly between said gas aperture and said fluid aperture, said float having a buoyancy in said fluid to permit said second float to rise and fall with the fluid level of the fluid in said second chamber, wherein said second float is free to travel the entire length of said second fluid chamber between said pressurized gas aperture and said fluid aperture, wherein the bottom portion of said second float sealingly engages the fluid aperture of said second fluid intake chamber when said second fluid intake chamber is substantially empty, a second fluid output conduit including a proximal end connected to said second fluid intake conduit between said fluid aperture of said second fluid intake chamber and said third check valve and a distal end connected to a second storage chamber, said second fluid output conduit including at least a fourth check valve, and a control unit, comprising:
a compressed gas source including a compressed gas output, a first valve connected to said compressed gas output, said first valve operable between at least a first “on” position and a second “off” position, said first valve including at least a first valve input and a first valve output, said first valve input being in fluid communication with said compressed gas output, a second valve connected to said compressed gas output, said second valve operable between at least a first “on” position and a second “off” position, said second valve including at least a second valve input and a second valve output, a first compressed gas line, including a proximal end and a distal end, said proximal end in fluid communication with said first valve output, said distal end in fluid communication with at least the gas aperture of said first fluid intake chamber, wherein said first gas line receives a compressed gas from said compressed gas source when said first valve is in said first “on” position, a second compressed gas line, including a proximal end and a distal end, said proximal end in fluid communication with said second valve output, said distal end in fluid communication with at least the gas aperture of said second fluid intake chamber, wherein said second gas line receives a compressed gas from said compressed gas source when said second valve is in said first “on” position, a first exhaust port in fluid communication with said first compressed gas line for venting said first compressed gas line when said first control valve is in said second “off” position, a second exhaust port in fluid communication with said second compressed gas line for venting said second compressed gas line when said second control valve is in said second “off” position, a controller for alternately switching said first and second valves between said first and second positions, wherein said controller operates such that when said first valve is in the on position, said second valve is in the off position, and when said second valve is in the on position, said first valve is in the off position.
- 38. The duplex well pump of claim 37, wherein said first and second storage chambers are a single holding tank located on the surface above the well and wherein said first and second output conduits are a single output conduit in fluid communication with said single holding tank.
- 39. The duplex well pump of claim 37 wherein said first storage chamber includes a third pumping stage, comprising:
a third fluid chamber, said third fluid chamber having a top portion, a bottom portion and an intermediate portion located between said top and bottom portions, said top portion including a compressed gas aperture, said bottom portion including a fluid aperture, said compressed gas aperture being connected to said second compressed gas line, a third float disposed in said third fluid chamber directly between said gas aperture and said fluid aperture, said float having a buoyancy in said fluid to permit said third float to rise and fall with the fluid level of the fluid in said third chamber, wherein said third float is free to travel the entire length of said third fluid chamber between said pressurized gas aperture and said fluid aperture, wherein the bottom portion of said third float sealingly engages the fluid aperture of said third fluid chamber when said third fluid chamber is substantially empty, a third fluid output conduit including a proximal end connected to said first fluid output conduit between said fluid aperture of said third fluid chamber and said second check valve and a distal end connected to a third storage chamber, said third fluid output conduit including at least a fifth check valve, and wherein said second storage chamber includes a fourth pumping stage, comprising: a fourth fluid chamber, said fourth fluid chamber having a top portion, a bottom portion and an intermediate portion located between said top and bottom portions, said top portion including a compressed gas aperture, said bottom portion including a fluid aperture, said compressed gas aperture being connected to said first compressed gas line, a fourth float disposed in said fourth fluid chamber directly between said gas aperture and said fluid aperture, said fourth float having a buoyancy in said fluid to permit said fourth float to rise and fall with the fluid level of the fluid in said fourth chamber, wherein said fourth float is free to travel the entire length of said fourth fluid chamber between said pressurized gas aperture and said fluid aperture, wherein the bottom portion of said fourth float sealingly engages the fluid aperture of said fourth fluid chamber when said fourth fluid chamber is substantially empty, a fourth fluid output conduit including a proximal end connected to said second fluid output conduit between said fluid aperture of said fourth fluid chamber and said fourth check valve and a distal end connected to a fourth storage chamber, said fourth fluid output conduit including at least a sixth check valve.
- 40. The duplex well pumping system of claim 39, wherein said first fluid output conduit and said second fluid output conduit are the same single fluid conduit, said single fluid conduit including a “T” connector to connect the distal end of said single fluid conduit with said first storage chamber and said second storage chamber, such that said first and second storage chambers are connected to said single fluid conduit in parallel, wherein said single fluid conduit includes a seventh check valve located between said “T” connector and said first storage chamber and wherein said single fluid conduit additionally includes an eighth check valve located between said “T” connector and said second storage chamber.
- 41. The duplex well pumping system of claim 40, wherein said controller means cycles said valves periodically based on a signal from a timer.
- 42. The duplex well pumping system of claim 40, wherein said controller means cycles said valves periodically based on a signal from a flow rate sensor.
- 43. The duplex well pumping system of claim 40, wherein said controller means cycles said valves periodically based on a signal from a magnetic sensor.
- 44. The duplex well pumping system of claim 40, wherein said control unit additionally including a third valve, in communication with said first and second exhaust ports, said first and second exhaust ports additionally in communication with each other through the connection to said third valve, said third valve operable between a first “open” position and a second “closed” position, wherein said controller means periodically turns both said first valve and said second valve to the off position and closes said third valve to permit said first air line and said second air line to vent to each other through said first and second exhaut ports, and wherein said controller opens said third valve during a pumping cycle to permit exhaust from one of said first and second air lines to be vented through one of said corresponding first and second exhaust ports.
- 45. A method for pumping a fluid from a well to a storage chamber, comprising the steps of:
(a) providing at least a well pump comprising, at least a first fluid pumping stage located below the fluid level in the well, said first fluid pumping stage comprising,
a first fluid chamber, said first fluid chamber having a top portion, a bottom portion and an intermediate portion located between said top and bottom portions, said top portion including a compressed gas aperture, said bottom portion including a fluid aperture, a first intake conduit including a proximal end and a distal end, said proximal end open to receive fluid from the well, said distal end connected to the fluid aperture of said first fluid chamber, said first fluid intake conduit including a first check valve disposed in said conduit between said proximal end and said distal end of said first fluid intake conduit, a first float disposed in said first chamber directly between said gas aperture and said fluid aperture, said float having a buoyancy in said fluid to permit said first float to rise and fall with the fluid level of the fluid in said first chamber, wherein said first float is free to travel the entire length of said first fluid chamber between said pressurized gas aperture and said fluid aperture, wherein the bottom portion of said first float sealingly engages the fluid aperture of said first fluid chamber when said first fluid chamber is substantially empty, and a first fluid output conduit including a proximal end connected to said first fluid intake conduit between said fluid aperture of said first fluid chamber and said first check valve and a distal end connected to a first storage chamber, said first fluid output conduit including at least a second check valve, (b) filling said first fluid pumping stage with fluid through said first fluid intake conduit under natural well pressure, and venting said first fluid pumping stage to atmosphere while filling, (c) providing a compressed gas to said first fluid chamber through a first compressed gas line connected to said gas aperture of said first fluid chamber, whereby said fluid is driven out of said first fluid chamber, into said first fluid output conduit by said compressed gas, (d) sealing said fluid aperture of said first fluid chamber with the bottom portion of said float when said first fluid chamber is substantially empty, and while compressed gas is being provided to said first fluid chamber after step (c), (e) turning off said compressed gas to said first fluid chamber after step (d), (f) repeating steps (b) through (e).
- 46. The method of claim 45, wherein said providing step includes providing a well pump additionally comprising, at least a second fluid pumping stage located above said first pumping stage in the well, said second fluid pumping stage comprising,
a second fluid chamber, said second fluid chamber having a top portion, a bottom portion and an intermediate portion located between said top and bottom portions, said top portion including a compressed gas aperture, said bottom portion including a fluid aperture in fluid communication with said first fluid output conduit, above said second check valve, a second float disposed in said second chamber directly between said gas aperture and said fluid aperture, said second float having a buoyancy in said fluid to permit said second float to rise and fall with the fluid level of the fluid in said second chamber, wherein said second float is free to travel the entire length of said second fluid chamber between said pressurized gas aperture and said fluid aperture, wherein the bottom portion of said second float sealingly engages the fluid aperture of said second fluid chamber when said second fluid chamber is substantially empty, and a second fluid output conduit including a proximal end connected to said first fluid output conduit between said fluid aperture of said second fluid chamber and said second check valve and a distal end connected to a second storage chamber, said second fluid output conduit including at least a third check valve, said method additionally comprising the steps of: (f) providing a compressed gas to said second fluid chamber through a second compressed gas line connected to said gas aperture of said second fluid chamber, before step (e), whereby said fluid is driven out of said second fluid chamber, into said second fluid output conduit by said compressed gas, (g) sealing said fluid aperture of said second fluid chamber with the bottom portion of said second float when said second fluid chamber is substantially empty, and while compressed gas is being provided to said second fluid chamber after step (f), (h) turning off said compressed gas to said second fluid chamber after step (g), (i) after step (h) repeating steps (b) through (d) (j) after step (d), repeating steps (f)-(i).
- 47. The method of claim 46, additionally comprising the steps of:
(j) venting said second compressed gas line to said first compressed gas line to substantially equalize the pressure in said gas lines, after step (h) and before step (b), (k) venting said first compressed gas line to said second compressed gas line to substantially equalize the pressure in said gas lines, after step (d) and before step (f).
- 48. The method of claim 45, wherein said compressed gas is provided to said first compressed gas line on the basis of time.
- 49. The method of claim 45, wherein said compressed gas is provided to said first compressed gas line based on the receipt of a signal from a magnetic sensor provided in connection with said first pumping stage.
- 50. The method of claim 45, wherein said providing step (b) provides said compressed gas to said first compressed gas line and said turning off step (h) turns off the compressed gas to said second gas line, based on an indication of a reduced gas flow exiting the first compressed gas line, distal from said first pumping stage, at a time when compressed gas is being provided to said second compressed gas line.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] The present application is a continuation application of U.S. patent application Ser. No. 09/640,926, now pending, which is a divisional application of U.S. patent application Ser. No. 09/095,963, now abandoned, each of which is incorporated herein by reference in its entirety.
Divisions (1)
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Number |
Date |
Country |
Parent |
09095963 |
Jun 1998 |
US |
Child |
09640926 |
Aug 2000 |
US |
Continuations (1)
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Number |
Date |
Country |
Parent |
09640926 |
Aug 2000 |
US |
Child |
10191915 |
Jul 2002 |
US |