The invention relates to a fluidic component according to claim 1, a fluidic component according to claim 15, an appliance that comprises such a fluidic component with the features of claim 29.
The fluidic component is provided to produce a moving fluid jet. Examples for such fluid flow patterns include jet oscillations, rectangular, sawtooth-shaped or triangular jet paths, spatial or temporal jet pulsations and switching operations. Oscillating fluid jets are used to for example uniformly distribute a fluid jet (or fluid stream) on a target area. The fluid stream can be a liquid stream, a gas stream or a multi-phase stream (for example wet steam).
For producing a moving fluid jet fluidic components are known from the prior art, for example from U.S. Pat. No. 8,702,020 B2. These fluidic components so far have been used without a significant divergent fraction, as the jet quality from the outlet of the component plays no role e.g. for flow control. In addition the oscillation angle, also known as spray angle, so far has been limited to an angle of less than 60°, and the time course of the jet which is responsible for the fluid distribution also plays a subordinate role.
The invention thus relates to fluidic components that have an increased jet quality and/or generate a larger oscillation angle and/or have a more uniform fluid distribution. This is achieved on the one hand by a divergent fraction for increasing the jet quality and/or on the other hand for influencing the spray angle. In addition, the invention also provides for an oscillation angle of more than 60° up to 160°. Jet quality here refers to a compact oscillating fluid jet as long as possible. Up to now, it has been attempted to make the exiting fluid jet burst as quickly as possible in order to thus generate a spray angle as large as possible or generate droplets as small as possible, as it is carried out for example by means of disturbing elements in the flow guidance, as it is known from U.S. Pat. No. 5,035,361 A.
For generating a movable fluid stream (or fluid jet) fluidic components furthermore are known. The fluidic components comprise no movable components that serve to generate a movable fluid stream. As compared to the previously known nozzles, they therefore do not have the disadvantages resulting from the movable components.
It is the object underlying the present invention to create a fluidic component that is configured to generate a movable fluid jet preferably with a high spray angle.
These fluidic components can be used in different appliances in which nozzles have been employed so far. Typical appliances are used in agriculture e.g. in spraying devices for liquid fertilizer or for example for plant protection products or also for irrigation systems. Further typical appliances in which the fluidic components are used include cleaning devices or systems, such as rinsing devices, dishwashing machines, belt transport rinsing devices, industrial parts cleaning systems, flushing devices, high-pressure, medium-pressure and low-pressure cleaning devices, floor cleaning devices, car wash facilities, tank cleaning facilities, steam cleaning devices, CO2 cleaning devices or also snow jet cleaning devices or generally appliance washing systems or also windscreen cleaning devices, devices for cleaning measuring instruments, illumination systems or measurement sensors. Other types of appliance in which the fluidic components are used include appliances in which a uniform distribution of fluid is necessary, such as in electroplating, in glue distribution devices, fluid wetting devices or other appliances in the industrial production and process technology or in the food industry. These components are also employed in the sanitary sector. Typical examples include shower heads, whirlpool, massage nozzles or integrated into the faucet or as a faucet attachment, e.g. as a lettuce shower. Additional fields of application where these nozzles are integrated into appliances include mixing devices, refrigerators or heaters. But the fluidic components are also useful for reducing the temperature stratification, such as in the cooling of components or in air-conditioning. The invention in particular is useful in appliances for fire-fighting due to the integration of the fluidic components in fire-fighting equipment, such as sprinkler systems or fire extinguishing systems.
Due to the wide field of application very different requirements are obtained for the fluidic components. Depending on the requirement, different inlet pressures or volume flows are available for the components. The advantage of these components as compared to conventional nozzles consists in that the same have a relatively constant spray angle α over a large process window. Therefore, the spray angle α substantially is necessary for the design and description of the nozzle. Depending on the application, fluidic components with a spray angle of 5° to 160° are required. To produce this desired angle, the inner geometry parameters must be adapted correspondingly. In this document, the geometrical quantities therefore are expressed in dependence on the desired spray angle α.
The object is achieved by a fluidic component with the features of claim 1.
The fluidic component serves to generate a free jet, wherein the component includes a flow chamber, which can be traversed by a fluid stream that enters into the flow chamber through an inlet opening and exits from the flow chamber through an outlet opening, and whose flow direction extends substantially parallel to the main direction of extension of the flow chamber, and wherein a main flow channel and secondary flow channels are arranged within the flow chamber. Such fluidic components are known in principle from the prior art.
In the fluidic component claimed here the cross-sectional profile of the main flow channel is divergent or sectionally divergent and sectionally convergent along the entire length of the main flow channel in the direction of the main direction of extension.
The object is achieved by a fluidic component with the features of claim 15.
The fluidic component known in principle additionally includes an exit region, in particular a channel or a region, downstream of the outlet opening, which is free from an obstruction.
Advantageous embodiments are subject-matter of the dependent claims.
Exemplary embodiments will be explained with reference to the Figures.
The flow chamber 10 comprises an inlet opening 101 with an inlet width bIN, via which the fluid stream 2 enters the flow chamber 10, and an outlet opening 102 with an outlet width bEX, via which the fluid stream 2 exits from the flow chamber 10. The outlet width bEX is greater than the inlet width bIN.
The inlet opening 101 and the outlet opening 102 are arranged on two fluidically opposite sides of the fluidic component 1. In the flow chamber 10 the fluid stream 2 substantially moves along a longitudinal axis A of the fluidic component 1 (which connects the inlet opening 101 and the outlet opening 102 to each other) from the inlet opening 101 to the outlet opening 102.
In this design variant, the longitudinal axis A forms an axis of symmetry of the fluidic component 1. The longitudinal axis A lies in two mutually perpendicular planes of symmetry S1 and S2, with respect to which the fluidic component 1 is mirror-symmetrical. Alternatively, the fluidic component 1 cannot be of symmetrical (mirror-symmetrical) design.
For the targeted change in direction of the fluid stream, the flow chamber 10 comprises two secondary flow channels 104a, 104b beside a main flow channel 103, wherein the main flow channel 103 is arranged between the two secondary flow channels 104a, 104b (as seen transversely to the longitudinal axis A). Directly behind the inlet opening 101 the flow chamber 10 splits into the main flow channel 103 and the two secondary flow channels 104a, 104b, which then are joined again directly before the outlet opening 102.
The two secondary flow channels 104a, 104b are arranged symmetrically with respect to the axis of symmetry S2 (
The main flow channel 103 substantially linearly connects the inlet opening 101 and the outlet opening 102 to each other so that the fluid stream 2 flows substantially along the longitudinal axis A of the fluidic component 1. Proceeding from the inlet opening 101, the secondary flow channels 104a, 104b in a first portion each initially extend in opposite directions at an angle of substantially 90° with respect to the longitudinal axis A. Subsequently, the secondary flow channels 104a, 104b turn off so that they each extend (second portion) substantially parallel to the longitudinal axis A (in the direction of the outlet opening 102). To again join the secondary flow channels 104a, 104b and the main flow channel 103, the secondary flow channels 104a, 104b at the end of the second portion again change their direction so that they are each directed substantially in the direction of the longitudinal axis A (third portion). In the embodiment of
The secondary flow channels 104a, 104b are a means for influencing the direction of the fluid stream 2 that flows through the flow chamber 10. The secondary flow channels 104a, 104b therefor each include an inlet 104a1, 104b1 that is formed by the end of the secondary flow channels 104a, 104b facing the outlet opening 102, and each an outlet 104a3, 104b3 that is formed by the end of the secondary flow channels 104a, 104b facing the inlet opening 101. Through the inlets 104a1, 104b1 a small part of the fluid stream 2, the secondary streams 23a, 23b (
The secondary flow channels 104a, 104b each have a cross-sectional area that is almost constant along the entire length (from the inlet 104a1, 104b1 to the outlet 104a2, 104b2) of the secondary flow channels 104a, 104b. On the other hand, the size of the cross-sectional area of the main flow channel 103 substantially steadily increases in the flow direction of the main stream 23 (i.e. in the direction from the inlet opening 101 to the outlet opening 102), wherein the shape of the main flow channel 103 is mirror-symmetrical to the planes of symmetry S1 and S2.
The main flow channel 103 can taper in downstream direction between the inner blocks 11a, 11b. But to achieve an oscillation angle α of greater than 60° and in particular above 80°, a monotonously divergent shape between the inner blocks 11a and 11b of the main flow channel 103 is advantageous. Alternatively or in addition, it is advantageous that no fittings are present in the vicinity of the outlet 102 in order to thus achieve a high jet quality. From the prior art, solutions are known in which disturbing bodies are positioned in the vicinity of the outlet in order to increase the spray angle by making the same burst. These fittings have the disadvantage that the jet quality of the oscillating free jet 15 (cf.
The main flow channel 103 is separated from each secondary flow channel 104a, 104b by a block 11a or by the block 11b. In the embodiment, the two blocks 11a, 11b are arranged symmetrically with respect to the mirror plane S2. In principle, however, they can also be formed differently and be aligned non-symmetrically. In the case of a non-symmetrical alignment the shape of the main flow channel 103 also is non-symmetrical with respect to the mirror plane S2. The shape of the blocks 11a, 11b, which is shown in
At the inlet 104a1, 104b1 of the secondary flow channels 104a, 104b there are also provided separators 105a, 105b in the form of indentations. At the inlet 104a1, 104b1 of each secondary flow channel 104a, 104b an indentation 105a, 105b each protrudes beyond a portion of the circumferential edge of the secondary flow channel 104a, 104b into the respective secondary flow channel 104a, 104b and at this point changes its cross-sectional shape by reducing the cross-sectional area. In the embodiment of
Upstream of the inlet opening 101 of the flow chamber 10 a funnel-shaped attachment 106 is provided, which tapers in the direction of the inlet opening 101 (in downstream direction). The flow chamber 10 also tapers, namely in the region of the outlet opening 102 downstream from the inner blocks 11a, 11b. The taper is formed by an outlet channel 107 that extends between the separators 105a, 105b and the outlet opening 102. In components without separators 105a, 105b the outlet channel 107 starts at the secondary flow channel inlet 104a1, 104b1. The funnel-shaped attachment 106 and the outlet channel 107 taper such that only their width, i.e. their expansion in the plane of symmetry S1 perpendicularly to the longitudinal axis A, each decreases in downstream direction. The taper has no influence on the depth, i.e. the expansion in the plane of symmetry S2 perpendicularly to the longitudinal axis A of the attachment 106 and of the outlet channel 107 (
The inlet opening 101 and the outlet opening 102 each have a rectangular cross-sectional area. The same each have the same depth (expansion in the plane of symmetry S2 perpendicularly to the longitudinal axis A,
The outlet width bEX is greater than the narrowest cross-sectional constriction upstream of the flow chamber. The narrowest cross-sectional constriction can be either the minimum width of the flow chamber b11 or the inlet width bIN. Typically, both length dimensions lie in a range between 0.01 mm and 250 mm. These geometrical dimensions depend on the required volume flow and on the constraint as to how much fluid should flow through the component. Therefore, no more limiting dimensions can be indicated here. However, said dimensions can deviate from the indicated dimensions. Typically, the difference between the width bIN and b11 is not more than 40%. This means that the width b11 can be greater or smaller than the width bIN by up to 40%. What is preferred is the combination that the width b11 is smaller than or equal to the width bIN.
For connecting the exit region 108 to the functional geometry two variants are advantageous.
On the one hand with a radius 109 that is smaller than the minimum width of bIN or b11. An extreme value by which a sharp-edged outlet 102 is obtained is a radius of zero.
Due to the higher mechanical stability, a radius 109 is to be preferred. The radius is followed by an almost linear portion. This almost linear or linear portion can also be formed by a polynomial and includes an angle δ.
This angle δ can have different dimensions. What is advantageous is an angle δ derived from the desired oscillation angle α. A deviation of +12° and −40° from the oscillation angle is possible, hence α−40°<δ<α+12°. A particularly preferred deviation is +7° and −30°, hence α−30°<δ<α+7°. In case the freely oscillating oscillation angle α is too large, the oscillation angle α thereby can be reduced to the angle δ by a smaller angle δ.
The angle δ can, however, also be used to increase the spray angle α in case the freely oscillating oscillation angle α is not sufficient. Then, the spray angle can be increased by up to 12° when the angle δ is dimensioned larger than the oscillation angle α by this maximum of 12°. In particular, an increase of the angle δ by a maximum of 4° is preferred for the freely oscillating exiting free jet 15.
For some applications, in particular in those where a more uniform distribution is desired, it is advantageous when the almost linear portions after the radius 109 do not touch the oscillating free jet 15, as is shown by way of example in
The length of the outlet region l108 positively influences the jet quality of the oscillating fluid jet. The longer the length of the exit region l108, the more strongly the exiting fluid jet is bundled. At a desired increased fluid jet quality, a length l108 of at least half the radius 109 is necessary. It is particularly preferred when l108 at least corresponds to the outlet width bEX. The maximum length l108 corresponds to the component length l.
In the images a) and c) the streamlines are shown for two deflections of the exiting main stream 24, which approximately correspond to the maximum deflections. The angle swept by the exiting main stream 24 between these two maxima is the oscillation angle α. Image b) shows the streamlines for a position of the exiting main stream 24, which approximately lies in the middle between the two maxima of images a) and c). In the following, the flows within the fluidic component 1 during an oscillation cycle will be described.
By introducing a one-time accidental or targeted disturbance, the fluid stream 2 is deflected laterally in the direction of the side wall 110a of the one block 11a facing the main flow channel 103, so that the direction of the fluid stream 2 increasingly deviates from the longitudinal axis A, until the fluid stream is maximally deflected. Due to the so-called Coandă effect, the largest part of the fluid stream 2, the so-called main stream 24, attaches to the side wall of the one block 11b and then flows along this side wall 110b. In conjunction with the angle δ, the angle γ later on determines the oscillation angle α. Depending on the constraints or the field of use of the fluidic component 1, the angle γ varies correspondingly. The inside 110 of the main flow channel 103 and the inside of the outlet channel 107 are positioned at the angle E to each other. In the illustrated embodiment, the angle E is approximately 90°. In other embodiments, the angle E can lie in the range between 80° and 110°. The angle γ and the angle δ thereby are directly related when fluidic components with a large spray angle of at least 60° are used. Due to the non-linear behavior of the flow, a detailed indication is not practicable here.
In the region between the main flow 24 and the other block 11a a recirculation area 25a is formed. The recirculation area 25a grows, the more the main stream 24 attaches to the side wall of the one block 11b. The main stream 24 exits from the outlet opening 102 at an angle changing over time with respect to the longitudinal axis A. In
A small part of the fluid stream 2, the so-called secondary stream 23a, 23b, separates from the main stream 24 and flows into the secondary flow channels 104a, 104b via their inlets 104a1, 104b1. In the situation shown in
The main stream 24 hence is urged against the side wall of the block 11a due to the impulse (of the secondary stream 23b). At the same time, the recirculation area 25b moves in the direction of the inlet 104b1 of secondary flow channel 104b, whereby the supply of fluid into the secondary flow channel 104b is disturbed. The impulse component resulting from the secondary stream 23b hence decreases. At the same time, the recirculation area 25b is reduced in size, while a further (growing) recirculation area 25a is formed between the main stream 24 and the side wall of the block 11a. The supply of fluid into the secondary flow channel 104a also increases. The impulse component resulting from the secondary stream 23a hence increases. The impulse components of the secondary streams 23a, 23b in the further course approach each other more and more, until they are of equal size and cancel each other out. In this situation the entering fluid stream 2 is not deflected (image a)), so that the main stream 24 moves approximately centrally between the two blocks 11a, 11b and exits from the outlet opening 102 without deflection.
In the further course, the supply of fluid into the secondary flow channel 104a increases more and more, so that the impulse component resulting from the secondary stream 23a exceeds the impulse component resulting from the secondary stream 23b. The main stream 24 thereby is urged away from the side wall of the block 11a more and more, until it attaches to the side wall of the opposed block 11b due to the Coandă effect (
Subsequently, the recirculation area 25a will travel and block the inlet 104a1 of the secondary flow channel 104a, so that the supply of fluid here decreases again. In the following, the secondary stream 23b will provide the dominant impulse component so that the main stream 24 again is urged away from the side wall of the block 11b. The described changes now take place in reverse order.
Due to the process described above, the main stream 24 exiting at the outlet opening 102 oscillates about the longitudinal axis A in a plane in which the main flow channel 103 and the secondary flow channels 104a, 104b are arranged, so that a fluid jet sweeping to and from is generated. To achieve the described effect, a symmetrical construction of the fluidic component 1 is not absolutely necessary.
The angle δ is to be chosen equal to or greater than the desired oscillation angle α. Preferably, the angle δ is greater than the desired oscillation angle α. The angle δ can be greater than the achievable oscillation angle α by up to 70%.
The length of the flow chamber l103 is equal to or preferably greater than the maximum width of the flow chamber b103max, in particular for fluidic components with an inlet pressure of more than 0.005 bar. To increase the jet quality, an increase of the length l108 (cf.
The geometrical dimension b107, which is present between the outlet 102 and the inner block 11, is greater than or equal to the smaller dimension of bIN or b11. The length of b107 can be greater than the smaller dimension of bIN or b11 by up to 100%. This dimension is dependent on the desired oscillation angle α. The larger the oscillation angle α is to be, the larger the width b107 becomes.
The outlet width bEX also is dependent on the desired oscillation angle α. In the embodiment shown here, the outlet width bEX is determined by the following regularity: bEX=min(b11, bIN)/[sin(90°−α/2)]±30%. In fluidic components with a flow separator 105 a higher deviation of 45% is possible. Due to the non-linear character of the flow, a more specific indication is not possible here, but can be determined by the skilled person by means of the known flow design tools.
In this component, the width b103max corresponds to the fluidically relevant dimension b103above. The dimension b103above is located in the upper third, i.e. in the last third of the main flow channel 103 localized in downstream direction. This width b103above is measured at the position at which the main flow channel 103 with straight walls transitions into a curvature laterally towards the secondary flow channels 104a, 104b, namely at the turning point of the curved surface. This turning point can also be referred to as arc change. At this point, the direction of the tangent changes from one point to the next. In
For the dimension b103above the following relationship applies: bEX<b103above<3·bEX. This will be the case for example with small radii, i.e. radii smaller than bIN/2, e.g. smaller than 3.5 mm.
The fluidic component 1 shown in
In these components, the oscillation mechanism deviates from the oscillation mechanism described in
The fluidic component 1 of
For connecting the divergent fraction to the flow geometry the two variants known from
Another design variant of the fluidic component with an exit region 108 is shown in
In contrast to the other components mentioned, the oscillation angle α is determined directly via the angle γ. Therefore, the following relationship α−10°<γ<α+10° applies for the angle γ. In this component, in contrast to the other components, the main stream 24 does not flow through the outlet channel 107, but directly out of the outlet bEX. Therefore, the angle β has no big influence on the oscillation angle α. Just like in the other components, the outlet width b103min is greater than bEX. Here, the outlet width b103min corresponds to the uppermost width b103above. It is preferred particularly that the outlet width bEX is greater than the width b103min plus half of the inlet width bIN, i.e. bEX>b103min+bIN/2.
Number | Date | Country | Kind |
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10 2016 219 427.5 | Oct 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/075383 | 10/5/2017 | WO | 00 |