Information
-
Patent Grant
-
6210128
-
Patent Number
6,210,128
-
Date Filed
Friday, April 16, 199925 years ago
-
Date Issued
Tuesday, April 3, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Walberg; Teresa
- Robinson; Daniel
Agents
- Karasek; John J.
- Stockstill; Charles J.
-
CPC
-
US Classifications
Field of Search
US
- 412 412
- 412 4101
- 412 321
- 412 322
- 123 498
- 366 127
- 346 140 R
- 346 75
-
International Classifications
-
Abstract
The fluidic drive for miniature acoustic-fluidic pump and mixer is comprised of an acoustic transducer attached to an exterior or interior of a fluidic circuit or reservoir. The transducer converts radio frequency electrical energy into an ultrasonic acoustic wave in a fluid that in turn generates directed fluid motion through the effect of acoustic streaming. Acoustic streaming results due to the absorption of the acoustic energy in the fluid itself. This absorption results in a radiation pressure and acoustic streaming in the direction of propagation of the acoustic propagation or what is termed “quartz wind”.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention pertains generally to fluid pumps and mixers, more specifically to a miniaturized acoustic-fluidic pump or mixer.
2. Description of the Related Art
The oldest methods to generate flow in fluidic systems use external pumps of various types that are bulky and cannot be miniaturized. More recently, piezoelectrical driven membrane pumps less than 1 cm×1 cm×2 mm in size have been integrated into planar microfluidic systems. But these pumps require valves that can clog or otherwise fail. Miniature valve-less membrane pumps using fluidic rectifiers, such as the nozzle/diffuser and Telsa valve are under development, but rectifiers do not perform well in the laminar flow regime of microfluidics. They also have a pulsed flow that could be undesirable.
Elecroosmosis is a valve-less, no-moving parts pumping mechanism suitable for miniaturization and has been used for a number of microfluidic systems, often because of compatibility with electrophoretic separation. Electroosmosis depends on the proper wall materials, solution pH, and ionicity to develop a charged surface and an associated diffuse charged layer in the fluid about 10 nm thick. Application of an electric field along the capillary then drags the charged fluid layer next to the wall and the rest of the fluid with it so the velocity profile across the channel is flat, what is termed a “plug” profile. The greater drawbacks of electroosmosis are the wall material restrictions and the sensitivity of flow to fluid pH and ionicity. In addition, some large organic molecules and particulate matter such as cells can stick to the charged walls. Crosstalk can also be an issue for multichannel systems since the different channels are all electrically connected through the fluid. Finally, the velocity shear occurs in or near the diffuse charged layer and such strong shear could alter the form of large biological molecules near the wall.
The oldest methods of creating circulation or stirring in reservoirs move the fluid by the motion of objects such as vanes that in turn are driven by mechanical or magnetic means. The drawbacks for entirely mechanical systems are complications of coupling through reservoir walls with associated sealing or friction difficulties. The drawback to magnetic systems is in providing the appropriate magnetic fields without complicated external arrangements.
More recently, acoustic streaming has been used for promoting circulation in fluids. In Miyake et al., U.S. Pat. No.5,736,100, issued Apr. 7, 1998, provides a chemical analyzer non-contact stirrer using a single acoustic transducer unfocussed or focused using a geometry with a single steady acoustic beam directed to the center or the side of the reaction vessel to generate steady stirring. That patent, however, does not specify whether the flow is laminar or turbulent. Flow is laminar for microfluidics where the Reynolds numbers are less than 2000 and the very lack of turbulence makes mixing difficult. Nor does Miyake et al. address the production of non-steady mixing flows by multiple acoustic beams nor the higher frequencies necessary for maximum circulation for microfluidic reservoirs less than 1 cm in size. In laminar flow, two fluids of different composition can pass side-by-side and will not intermix except by diffusion. This mixing can be enhanced by non-steady multi-directional flows such as observed with bubble pumps.
Miniaturization offers numerous advantages in systems for chemical analysis and synthesis, such advantages include increased reaction and cooling rates, reduced power consumption and quantities of regents, and portability. Drawbacks include greater resistance to flow, clogging at constrictions and valves, and difficulties of mixing in the laminar flow regime.
BRIEF SUMMARY OF THE INVENTION
The object of this invention is produce a pump for use in microfluidics using quartz wind techniques that have a steady, non-pulsatile flow and do not require valves that could clog.
Another objective of this invention is to produce a pump for use in microfluidics utilizing quartz wind techniques that work well in the laminar flow regime.
Another objective is to produce a pump for use in microfluidic systems using quartz wind techniques that do not depend on wall conditions, pH or ionicity of the fluid.
This and other objectives are attained by a fluidic drive for use with miniature acoustic-fluidic pumps and mixers wherein an acoustic transducer is attached to an exterior or interior of a fluidic circuit or reservoir. The transducer converts radio frequency electrical energy into an ultrasonic acoustic wave in a fluid that in turn generates directed fluid motion through the effect of acoustic streaming. Acoustic streaming results due to the absorption of the acoustic energy in the fluid itself. This absorption results in a radiation pressure in the direction of propagation of the acoustic radiation or what is termed “quartz wind”.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
shows a dual miniature acoustic-fluidic pump fluidic driver circuit in plan view.
FIG. 2
a
shows a piezoelectric array of transducers in a plan view.
FIG. 2
b
shows a piezoelectric array of transducers in a cross-section view.
FIG. 3
shows a dual fluidic driver used as a miniature acoustic-fluidic pump capable of bi-directional control.
FIG. 4
shows a fluidic driver for use as a miniature acoustic-fluidic mixer in plan view.
FIG. 5
a
shows a plan view of a first transducer in an ON condition of a pair of transducers mounted so their acoustic beams are directed at different angles across a rectengular reservoir and a transducer powered ON or OFF alternately to form a non-steady mixer.
FIG. 5
b
shows a plan view of a second transducer in an ON condition of a pair of transducers mounted so their acoustic beams are directed at different angles across a rectangular reservoir and a transducer powered ON or OFF alternately to form a non-steady multi-directional flow mixer.
FIG. 5
c
shows a lengthwise view of a fluidic driver with transducers placed at intervals down the length of a tube.
FIG. 5
d
shows a circular cross section fluidic driver wherein the transducers may be placed at intervals down the length of a tube.
FIG. 5
e
shows a fluidic driver having a single transducer directed with its normal and acoustic beams at a grazing angle to the capillary walls in the same direction as the flow at a sufficient angle so the capillary acts as a waveguide with high or total-internal acoustic reflectivity in cross section with one of the transducers energized.
FIG. 6
a
shows a fluidic driver for use as an acoustic focusing element in plan view with a plurality of transducers mounted on a spherical surface.
FIG. 6
b
shows a cross sectional view of a fluidic driver for use as an acoustic focusing element in cross section with a plurality of transducers mounted on a spherical surface.
FIG. 6
c
shows a fluidic driver for use as an acoustic focusing element using a single spherical transducer.
FIG. 6
d
shows a fluidic driver for use as an acoustic focusing element in plan view using a plurality of transducers energized in phase in a Fresnel zone plate pattern.
FIG. 6
e
shows a fluidic driver for use as an acoustic focusing element in cross section view using a plurality of transducers energized in phase in a Fresnel zone plate pattern.
FIG. 6
f
shows a fluidic driver in plan view for use as an acoustic beam steering element using a plurality of transducers in a phased array.
FIG. 6
g
shows a plan view of a fluidic driver for use as an acoustic beam steering element using a plurality of transducers in a phased array wherein the acoustic beam may be steered in agle with respect to the array normal to achieve mixing.
FIG. 7
a
shows a plot of calculated velocity versus channel radius for quartz wind at 50 MHz and electroosmosis at a zeta potential of 100 mV for two levels of applied power in a 1 cm long channel.
FIG. 7
b
shows a plot of effective pressure versus channel radius for quartz wind at 50 MHz and electroosmosis at a zeta potential of 100 mV for two levels of applied power in a 1 cm long channel.
DETAILED DESCRIPTION OF THE INVENTION
A dual miniature acoustic-fluidic drive
10
, in this embodiment a pump, as shown in
FIG. 1
, is comprised of an acoustic transducer array
12
attached to an exterior or interior of a fluidic circuit
14
. Each transducer
12
a
and
12
b
converts radio frequency electrical energy into an ultrasonic acoustic wave in a fluid
16
that in turn generates directed fluid motion through the effect of acoustic streaming. Acoustic streaming can result from traveling waves on walls but in this invention it is due to the absorption of the acoustic energy in the fluid
16
itself. This absorption results in a radiation pressure in the direction of acoustic propagation or what is termed “quartz wind”. For quartz wind, an exponentially decaying acoustic intensity generates a body force or force per unit volume on a fluid
16
in a reservoir
28
or channel
18
equal to
where l is the acoustic intensity, c is the velocity of sound in a fluid
16
, and l
μ
is the intensity absorption length in the fluid
16
or the inverse of the absorption coefficient. The force is in the direction of propagation on the acoustic radiation. The resultant flow velocity across a channel
18
filled across its width with an acoustic field is parabolic, with zero velocity at the walls due to the non-slip condition there. The velocity shear increases linearly with the distance from the center of the channel
18
, with zero shear and maximum velocity at the center of the channel
13
. The mean velocity is one half of the maximum for circular cross-sections. For a channel
18
circular cross section approximately as long as the absorption length and with no external impedance or restriction to flow, the mean velocity
u
is given by
where P is the acoustic power absorbed by the fluid
16
in the channel and η is the viscosity. For fully absorbed beams, P is equal to the intensity times the cross sectional area. The absorption length in fluids is typically inversely proportional to the frequency squared and is equal to 8.3 mm in water at 50 MHz. Shorter absorption and channel lengths at higher frequencies are desirable for higher velocities. Frequencies high enough to reduce the absorption length to less than the reservoir
28
or channel
18
length in microfluidic systems are also desirable to reduced the reflected intensity which would otherwise lower the velocity. In addition, higher frequencies result in less angular spread of acoustic beams due to diffraction. The other major performance measure of pumping action is the ability to pump against backpressure or the “effective pressure”. For large external impedances Z
ex
and channel lengths equal to one or two absorption lengths, a pressure gradient builds up whose maximum p
f
is given by
For an external impedance much higher than the external impedance, the volumetric flow is given by
as long as the pump
13
is one or a few attenuation lengths long. In this case, there is no advantage in increasing the frequency and shortening the pump
13
because the overall flow is determined by the intensity or the power absorbed in the channel
18
and the external fluidic impedance in the circuit. In the other limit, with low external impedance or in reservoirs
28
,
and higher frequencies and smaller lengths can result in useful higher velocities. This would be an advantage in stirring and mixers, for example.
Quartz wind velocity and effective pressure are limited by heating and cavitation tolerance. A small fraction, u/c, of the incident acoustic energy goes into kinetic energy of the fluid with the rest going to heat. For fluid
16
velocities of a few millimeters per second and these short pumping channel
22
and absorption lengths, a quartz wind pump
17
is self-cooled by the fluid passing through. Temperature rises would be determined then by overall system dimensions and not pumping channel
13
dimensions. Cavitation limits are determined by the amount of gas dissolved in the fluid
16
and the toleration of bubbles. For degassed fluids, cavitation thresholds are several atmospheres at 10
5
Hz and below and increase with the square of the frequency above, and the transducers
12
a
an
12
b
may break down at lower power levels.
A first embodiment
10
comprised of a pair of pumps or channels
13
driven together or separately by two transducers
12
a
and
12
b
out of pumping channel
18
. Each pump
13
consists of a pumping channel
18
and a return circuit
22
or external reservoirs
27
or an external circuit with inputs
26
and an output
27
when the return circuit
22
is blocked. The most simple pump
13
consists of a single transducer.
An array of piezoelectric thin-film transducers assembly array
12
, of which only two transducers
12
a
and
12
b
are used in this instance, is attached to a simple fluidic circuit
14
is shown in plan view in
FIG. 1
for pumping a fluid
16
around a return path
22
or from input port
26
and out of an output port
27
. The fluidic circuit
14
is milled out of a block of polymethylmethacrylatc (PMMA), such as plexiglass acrylic sheet, manufactured by Atohaas North America, Inc. of Philadelphia, Pa., with pumping channel
18
widths of approximately 1.6 mm square and square return channels of approximately 3.2 mm. The beginning of the two pumping channels
18
are milled out of the side of the block so that the silicon wafer
42
contacted water
16
and acoustic waves
32
pass directly down the channel
18
. The transducer array
12
is attached directly to the PMMA forming the fluidic circuit
14
with silicone rubber, such as RTV 110, manufactured by General Electric Co. of Waterford, N.Y., to ensure a water tight seal. The transducer array
12
is mounted on the outside of the fluidic circuit
14
, or air side, so electrical connections
17
and all metallizations are in air and not in fluid
16
. The acoustic energy is almost entirely reflected at the air/transducer interface due to the large mismatch of characteristic impedances there, while almost all of the acoustic energy emitted by each transducer
12
a
and
12
b
passed through a silicon substrate (not shown) and out into the fluid
16
. The transducers
12
a
and
12
b
in the array are powered by an electrical power source
24
. They could have been physically separate individual transducers
12
a
and
12
b
separately mounted. The size of the separate transducers
12
a
and
12
b
and their spacing in the array essentially matched the cross-section and spacing of the fluidic pumping channel
18
to fill the approximately 1.6 mm square cross-sections with the acoustic beams
32
. Most of the acoustic energy was absorbed in the 10 mm length of the pumping channels
18
. External to the pumping channels
18
is a common reservoir
28
at their termination and the main return channels
22
, which are approximately 3.2×3.2 mm in cross-section.
With the main return channels
22
unblocked and no external circuit connected, each pumping channel
18
generates a circulation in its respective part of the fluidic circuit
14
leading to flows up to 2 mm/s at a resonance near 50 MHz. Eight resonances in pumping velocity were observed in a test installation from 20 to 80 MHz. The resonances were separated by 7 MHz and were each about 2 MHz wide. The envelope of these resonances was centered at 50 MHz and the envelope width was as expected for the characteristic impedance mismatch of the transducers
12
a
and
12
b
and the fluid
16
. The eight resonances were due to multiple reflections and standing waves in the silicon wafer (not shown) and the 7 MHz separation was expected from the wavelength and velocity of sound in the silicon. With the radio frequency power
17
applied to each channel shielded from the other, crosstalk was negligible. The circulation of the fluid
16
in each channel
13
could be stopped and started independently of the circulation in the other channel. There was no apparent delay or acceleration of the fluid
16
from stop to millimeter per second velocities and back to stop.
If the return channel
22
is blocked, fluid can be introduced into the pumping channel
18
at right angles through an input port
26
.
The piezoelectric array of transducers
12
is shown in a plan view in
FIG. 2
a
and in cross-section in
FIG. 2
b.
A typical 2×4 array of transducers
12
consists of an approximately 30-40 μm thick piezoelectric thin-film
36
, preferably barium titanate (BaTiO
3
) or lead-zirconate-titanate (PZT), a silicon wafer
42
, approximately 0.020 inches thick preferably coated with platinum, with capping electrodes
44
, preferably gold approximately one micron thick defining each separate transducer
12
a
and
12
b.
The capping electrodes
44
may also be silver, titanium, chromium, nickel or alloys of any of these metals. The transducers
12
a
and
12
b
are each, preferably, approximately 2.5 mm in diameter on approximately 3.5 mm centers and may be diced to provide individual transducers
12
a
and
12
b.
The BaTiO
3
piezoelectric thin-film
36
is, preferably, pulsed laser deposited at a temperature of approximately 700 degrees Celsius to assure proper piezoelectric phase.
Although barium titanate (BaTiO
3
) is specified as the preferred material for the piezoelectric thin-film
36
, lead-zirconate-titanate (PZT), zinc oxide (ZnO), a polymer (polyvinylidene fluoride (PVDF)), or any other material known to those skilled in the art. However, any technique known to those skilled in the art that is capable of producing such results may be utilized. The metal electrodes,
38
and
44
, can also be any highly conductive metallization known to those skilled in the art. The piezoelectric thin-film
36
thickness was chosen so that the film
36
would generate a maximum of acoustical power in the fundamental thickness mode resonance near a frequency of 50 MHz. The condition for ideal resonance is that the thickness is between one-fourth and one half of the longitudinal acoustic wavelength in the piezoelectric thin-film material
36
depending on characteristic acoustic impedances at the interfaces. The dimensions shown are for a typical array, the piezo thickness
36
would be different for different frequencies. The silicon wafer
42
thickness is not crucial but would alter the frequency spread of resonances and perhaps intensity through attenuation.
This invention is not limited in type of transducer
12
a
and
12
b
or geometry of circuit or reservoir
28
. To take maximum advantage of the absorbed acoustic energy, the frequency should be selected so that the absorption length is equal to or smaller than the channel
18
or reservoir
28
length. Any transducer, such as a piezoelectric, magnetostrictive, thermoacoustic or electrostatic, can be used that efficiently converts electrical energy to acoustic at the proper frequency. Piezoelectric thin film transducers,
12
a
and
12
b,
as described herein, can have any piezoelectric as the active material and any suitable substrate but the piezoelectric thickness should be between one-fourth and one half the wavelength at the selected frequency depending on acoustic matches at the interface to operate on the most efficient fundamental thickness resonance.
In a second preferred embodiment
20
, as shown in
FIG. 3
, a dual bi-directional pump
49
a
and
49
b
having a fluidic drive constructed in the same manner as the first preferred embodiment
10
, has bidirectional control. Two transducers
12
a
and
12
b
generate bidirectional flow together or separately in channels
42
and
48
by switching power from one transducer array
41
to another transducer array
43
. Two individual diced transducers
41
a
and
41
b
from the array
41
are attached, as previously described, to a first end of a single pumping channel
42
approximately one cm long; at a second end of the pumping channel
42
, a second array
43
of two individual diced transducers
43
a
and
43
b
are attached. The flow
46
is generated in one direction by applying a radio frequency power
24
through a circuit
17
to transducers
41
a
and
41
b
at one the first end of the pumping channel
42
. When the power source
24
is terminated suddenly by switching the power OFF, and power is no longer suppied to transducers
41
a
and
41
b
flow is generated in the other direction by applying the radio frequency power
24
to the transducer array
43
activating transducers
43
a
and
43
b
at the second end of the channel
42
. The bidirectional flow can be generated internally in the return channel
42
or with return channel
42
blocked in an external circuit connected with ports
44
.
A third preferred embodiment, as shown in
FIG. 4
, is a fluidic drive
30
configured as a ratioed microfluidic mixer or ratioed fluid pump
30
, similar to the pumps shown in the preceding embodiments
10
and
20
shown in
FIGS. 1 and 3
. A first fluid is input through input port No.
1
26
and a second fluid differing from the fluid
26
is input through input port No.
2
27
. In this case, return flow is blocked by restrictors
25
in the return channels
22
. The acoustic energy generated by the transducers
31
a
and
31
b
of a transducer array
31
causes both fluids
16
and
19
to pump proportionally to the RF power
17
applied by a power sources
24
,
24
a
and
24
b
mixing the fluids
16
and
19
as they flow in the reservoir
28
. The mixed fluid being extracted through output port
27
.
Mixing of fluids in the low-Reynolds-number, laminar flow regime is made more difficult due to the lack of turbulence. Mixing is limited by interdiffusion rates and so becomes more rapid for smaller volumes or capillaries. Mixing can be made more rapid by the forced intermingling of fluid streams with shear, folding, and non-cyclic paths.
Another preferred embodiment
40
, as shown in
FIGS. 5
a
and
5
b,
consists of two or more transducers
46
and
48
are mounted so their acoustic beams
52
a
and
52
b,
respectively, are directed in different directions across a reservoir or capillary
54
and powered alternately to form non-steady multi-directional mixes. As shown in
FIGS. 5
a
and
5
b,
the acoustic beams
52
a
and
52
b
of the two transducers
46
and
48
are directed at right angles to each other across the reservoir
54
, for maximum effect. As in the first embodiment
10
, the operating frequency has been chosen so that the attenuation length of the acoustic radiation is less than or equal to the distance across the reservoir
54
for maximum unidirectional force per unit volume and maximum streaming velocity. Each transducers
46
and
48
width, as shown, is less than the reservoir
54
width so that the acoustic radiation underfills the cavity and a return circulation develops outside the acoustic beams
52
a
and
52
b,
as shown by the arrows. Two fluids
56
a
and
56
b
to be mixed can be introduced through input
1
57
and input
2
59
filling the right and left sides of the reservoir
54
. With transducers
48
ON and transducers
46
OFF, as shown in
FIG. 5
a,
steady sheared mixing occurs with repeating circulation paths. Alternating the RF power application between transducers
48
c
and
46
, a more rapid mixing is achieved by breaking the cyclic circulation paths and reducing more quickly the interdiffusional distances for complete mixing. The mixed fluids
56
a
and
56
b
are output from the reservoir
54
through an output port
58
.
FIGS. 5
a
and
5
b
show a square reservoir
54
, but such a reservoir
54
could be circular in shape to minimize or eliminate the dead volumes at the corners and maximize mixing. The depth of the reservoir
54
can be equal to or greater than the height of the transducers
46
and
48
. Rapid mixing can also be achieved for two side-by-side flowing streams in a capillary
54
in the same manner with a pair of transducers
46
and
48
placed with their normals orthogonal to each other and the flow direction down the capillary
54
.
In addition, more than one pair of transducers
72
a,
72
b
and
72
c
can be placed at intervals down the length of the capillary
54
, as shown in
FIG. 5
c.
The cross section of the capillary
54
does not have to be square, as shown in
FIGS. 5
a
and
5
b,
but could be round, as shown in
FIG. 5
d.
Alternatively, a single transducer
82
, as shown in
FIG. 5
e,
can be directed with its acoustic beam
84
at a grazing angle to the capillary
54
walls but in the same direction as the flow at a sufficient angle so the capillary
54
acts as a waveguide with high or total-internal acoustic reflectivity. The acoustic beam
84
reflected multiple times down the capillary
54
will generate mixing and also impart an additional pumping force.
As shown in
FIGS. 1
,
3
and
4
, transducers
12
a
and
12
b;,
41
a,
41
b,
43
a
and
43
b;
and
31
a
and
31
b,
respectively, can be used individually to generate unfocussed acoustic beams or with acoustic lenses to increase the intensity and the velocity of a stream or the velocities of streams in small focal regions.
In another embodiment
50
, as shown in
FIGS. 6
a
and
6
b,
acoustic energy
62
from a plurality of transducers
66
is focused or directed by phasing an array of transducers
66
on a surface
52
to a focal point
64
. Focusing is achieved, for example, by identical transducers
66
mounted on a spherical surface
52
and phased together, or a fluidic circuit
60
wherein a single spherical transducer
72
, as shown in
FIG. 6
c,
is placed on a spherical surface
75
generating acoustic energy on a focal point
76
. Also, a fluidic circuit
70
phased by a properly patterned and phased array
82
on a flat surface
84
, as in the Fresnel Zone plate pattern shown in
FIG. 6
d
and
FIG. 6
e.
FIG. 6
e
shows the view looking into a surface on which the phased array of transducers
82
are mounted and
FIG. 6
d
shows the cross section and the separate acoustic beams
62
coming to a focus
88
of greater intensity.
In another embodiment
80
, a phased array
92
is used in a reservoir
93
, as shown in
FIG. 6
f
and
FIG. 6
g,
to sweep the acoustic wave
96
in an angle with respect to the array normal and enhance mixing.
Other pumps suitable for miniaturization are valved membrane and bubble pumps, membrane pumps that use fluidic rectifiers for valves, and electroosmosis pumps. Compared to valved membrane and bubble pumps quartz wind pumps lack valves that could clog and have a steady, non-pulsatile flow. The quartz wind pump also works well in the laminar flow regime unlike valve-less membrane pumps that use fluidic rectifiers.
Electroosmosis is the primary valve-less, no-moving parts pumping mechanism alternative to quartz wind for microfluidic systems. The quartz wind mechanism has the advantage of not depending on wall conditions or pH or ionicity of the fluid as does electroosmosis. The quartz wind acoustic force does depend on absorption lengths and viscosity in channels but these properties would not vary much for many fluids and fluid mixtures of interest. Particles or other inhomogeneities with absorption lengths that differ to a significant degree from the fluid could result in varying local radiation pressure and velocities. That could be a disadvantage or could be taken advantage of, for example, for separation based on particle size or absorption length or for mixing.
Plots of the calculated velocity and effective pressure versus channel radius for quartz wind and electroosmosis and for two levels of applied power in a 1 cm long channel are shown in
FIG. 7
a
and
FIG. 7
b,
respectively. At powers of 100 mW, quartz wind has higher performance for channel widths above 700 microns in width whereas electroosmosis has higher performance for smaller channel sizes. This power refers to acoustic power in the pumping channel for quartz wind and electrical power or current times the voltage dissipated in the channel for electroosmosis. Losses in conversion of electrical energy to acoustical energy or in joule heating due to the resistivity of the fluid are not considered. The actual channel size above which quartz wind has higher velocity or effective pressure depends on the maximum power that can be applied for each, and that will be determined by the details of cooling geometry and cavitation. Other drawbacks to electroosmossis such as sensitivity to fluid pH or ionicity, sticking of molecules and cells to the walls, and crosstalk can outweigh its pumping advantage over a quartz wind mechanism at smaller channel sizes.
In comparison to older mechanical methods for creating circulation, stirring, or mixing quartz wind acoustic mixers have the advantage of generating a body force in selected regions and in selected directions of the fluid. In this invention, as opposed to the acoustic stirrer of Miyake et al., supra, high frequencies are used to obtain high velocities in dimensions compatible with microfluidics, and mixing can be enhanced in the microfluidic laminar flow regime by inducing non-steady, multi-directional flows with two or more transducers powered alternatively. Acoustic lenses can also be added to produce higher velocities in small regions. Finally, arrays of transducers could be phased to direct or focus beams. In addition to beam control, the transducers to generate the acoustic fields do not have to be in the fluid eliminating the problems of mechanical linkage, seals, and compatibility with the fluid.
The primary new features that the quartz wind acoustic pumps and mixers described herein offer is a directed body force in the fluid independent of the walls chemical state of the and fluid condition and patterned arrays of transducers that can be phased for beam control. The miniature microfluidic pump and mixer may be used for any fluid, including air. Transducers generating the driving acoustic field can be small and distributed at selected points around a circuit or reservoir and can exert a force on internal fluids even through the walls. At frequencies of 50 MHz and above, the absorption length for water is below one centimeter so that velocities are higher and reflections are minimized on a scale appropriate to miniature or microfluidic systems. Quartz wind can generate selectable uni- or bi-directional flow in channels in a fluidic system or circulation in a reservoir.
The quartz wind device, as described herein, may be used in ways not directly connected with fluid movement. As previously mentioned, the radiation pressures on particles may be used to separate them by size or absorption length. Or the acoustic force may be applied normal to and through a wall to dislodge particles adhering to the wall of a fluidic system. Finally, quartz wind may be used to pressurize a volume or the directed acoustic field used to locally heat a fluid. That pressure or heat may also be used, in turn, to operate actuators or valves.
Although the invention has been described in relation to an exemplary embodiment thereof, it will be understood by those skilled in the art that still other variations and modifications can be affected in the preferred embodiment without detracting from the scope and spirit of the invention as described in the claims.
Claims
- 1. A fluidic drive for use with microfluidic circuits comprised of:a fluidic circuit having an interior and exterior; a fluid within the interior of the fluidic circuit; and means for generating an ultrasonic acoustic wave in the fluid causing quartz wind acoustic streaming in the direction of acoustic propagation.
- 2. A fluidic drive, as in claim 1, wherein the means for generating an ultrasonic acoustic wave in the fluid causing quartz wind acoustic streaming in the direction of acoustic propagation is a transducer.
- 3. A fluidic driver, as in claim 2, further comprising a means for applying radio frequency power to the transducer.
- 4. A fluidic drive, as in claim 2, wherein said transducer is a piezoelectric transducer.
- 5. A fluidic drive, as in claim 2, wherein said transducer is a magnetostrictive transducer.
- 6. A fluidic drive, as in claim 2, wherein said transducer is an electrostatic transducer.
- 7. A fluidic drive, as in claim 2, wherein said transducer is a thermo-acoustic transducer.
- 8. A fluidic drive for use as a pump with microfluidic circuits comprised of:a fluidic circuit having an interior and an exterior; a fluid within the interior of the fluidic circuit; means for generating an ultrasonic acoustic wave that generates quartz wind acoustic streaming of the fluid in the direction of acoustic propagation; and an inlet and outlet port for introducing and removing fluid into the interior of the fluidic circuit.
- 9. A fluidic drive for us as a mixer with microfluidic circuits comprised of:a fluidic circuit having an interior and exterior; a reservoir having one or more inlets and outlets within the interior of the fluidic circuit; a plurality of fluids of different composition within the reservoir and within the interior of the fluidic circuit; one or more transducers attached to the fluidic circuit; a radio frequency electromagnetic signal applied to said transducers; and said transducer converting electrical energy of the applied radio frequency electromagnetic signal into an ultrasonic acoustic wave causing quartz wind acoustic streaming in the direction of acoustic propagation thereby causing the directed motion of the fluid to generate forced convection mixing of fluids of different composition within the microcircuits.
- 10. A fluidic drive capable of bidirectional flow for use with microfluidic circuits comprised of:a fluidic circuit having pumping channels and a first and second end and an interior and exterior; said pumping channel having a return channel on the interior of the fluidic circuit or an inlet and outlet port near the pumping channels opposing ends connecting the pumping channel with an exterior circuit for circulation; a fluid within the channels of the fluidic circuit; a first and second transducer attached to the first and second ends, respectively, of the fluidic circuit; means for applying a radio frequency electrical energy to the first transducer and converting said applied radio frequency electrical energy into an acoustic wave in the fluid that in turn generates directed fluid motion through the effect of quartz wind acoustic streaming in the direction of acoustic propagation; and means for terminating said fluid motion by removing the applied radio frequency electrical energy to the first transducer and applying the radio frequency electrical energy to the second transducer, thereby causing a flow to be generated opposite the flow generated by the first transducer.
- 11. A fluidic drive for use as a ratioed flow pump with microfluidic circuits comprised of:a fluidic circuit having an interior and exterior; a reservoir having one or more inlets and outlets within the interior of the fluidic circuit; two or more transducers attached to the exterior of the fluidic circuit having separate pumping channels in the interior of the circuit, said transducers of sufficient size to fill the pumping channels; said inlets introducing a different composition fluid to each of the transducers pumping channels; and means for applying individually adjustable radio frequency electrical energy to each of the transducers so as to cause an ultrasonic acoustic wave because of quartz wind acoustic streaming and directed fluid flow within each acoustic beam and pumping channel and a combined selectable ratio fluid flow at the outlet.
- 12. A fluidic drive for use as a non-steady multi-directional mixer with microfluidic circuits comprised of:a fluidic circuit having an interior and exterior; a reservoir having one or more inlets and outlets within the interior of the fluidic circuit; a plurality of fluids of different composition within reservoir in the interior of the fluidic circuit; one or more transducers attached at an angle to the fluidic circuit; said transducers of sufficient size as to underfill the reservoir cross sectional area with acoustic beams; and means for applying radio frequency electrical energy to the transducers so as to cause an ultrasonic acoustic wave because of quartz wind acoustic streaming in the direction of acoustic propagation and a forced convection as a result of directed fluid flow within an acoustic beam and a return circulation outside the acoustic beam.
- 13. A fluidic drive for use as a non-steady, multi-directional, flowing mixer with microfluidic circuits comprised of:a capillary having a predetermined cross section, length, and interior, and an exterior; a fluid flowing within the interior of the capillary; transducers attached to the interior or exterior of the capillary at right angles to the fluid flow; and means for alternately applying radio frequency electrical energy to the transduces so as to cause an ultrasonic acoustic wave and quartz wind acoustic streaming in the direction of acoustic propagation and unsteady forced convection as a result of directed flow within an acoustic beam and a return circulation outside of the acoustic beam.
- 14. A fluidic drive, as in claim 13, wherein the transducers are placed at intervals down the length of the capillary.
- 15. A fluidic drive for use as a waveguide mixer with microfluidic circuits comprising:a capillary of a predetermined cross section, length, an interior, and an exterior; a fluid flowing within the interior of said capillary; one or more transducers attached to said capillary; means for applying radio frequency power to the transducers so as to cause an ultrasonic acoustic wave and acoustic streaming in the direction of acoustic propagation; and said transducers attached to the capillary at an angle such that the acoustic beam emitted is totally internally reflected down the length of the capillary resulting in mixing due to directed flows within the beam and a return flow outside of the beam and an additional drive flow on the fluid itself.
- 16. A fluidic drive for use with a fluidic circuit capable of acoustic focusing comprised of:a fluidic circuit having an interior and exterior; a fluid within the interior of the fluidic circuit; means for generating an ultrasonic wave in the fluid causing quartz wind acoustic streaming in the direction of acoustic propagation; and means for steering the acoustic wave in a particular direction within the fluidic circuit.
- 17. A fluidic drive, as in claim 16, wherein the means for generating an ultrasonic acoustic wave in the fluid causing acoustic streaming in the direction of acoustic propagation is a transducer.
- 18. A fluidic drive, as in claim 16 wherein the means for steering the acoustic wave in a particular direction within the fluidic circuit is a fluidic circuit further comprised of:said fluidic circuit having an end; said end being formed into an spherical surface having a predetermined radius; a plurality transducers phased together and affixed to said end, said radius causing the acoustic wave to be focused onto one or more predetermined points within the fluidic circuit.
- 19. A fluidic drive, as in claim 16 wherein the means for steering the acoustic wave in a particular direction within the fluidic circuit is a fluidic circuit further comprised of:said fluidic circuit having an end; said end being formed into a cylindrical surface having a predetermined radius; a plurality transducers phased together and affixed to said end, said radius causing the acoustic wave to be focused onto one or more predetermined points within the fluidic circuit.
- 20. A fluidic drive, as in claim 16 wherein the means for steering the acoustic wave in a particular direction within the fluidic circuit is a fluidic circuit further comprised of:said fluidic circuit having an end; said end being a spherical surface of a predetermined radius; a transducer having a spherical shape of the same predetermined radius as the end affixed to said first end, said radius causing the acoustic wave to be focused onto a predetermined number of points within the fluidic circuit.
- 21. A fluidic drive, as in claim 16 wherein the means for steering the acoustic wave in a particular direction within the fluidic circuit is a fluidic circuit further comprised of:said fluidic circuit having an end; said end being a cylindrical surface of a predetermined radius; a transducer having a cylindrical shape of the same predetermined radius as the end affixed to said first end, said radius causing the acoustic wave to be focused onto a predetermined number of points within the fluidic circuit.
- 22. A fluidic drive, as in claim 16 wherein the means for steering the acoustic wave in a particular direction within the fluidic circuit is a fluidic circuit further comprised of:said fluidic circuit having an end; said end being a spherical surface of a predetermined radius; a transducer having a spherical shape of the same predetermined radius as the end affixed to said first end, said radius causing the acoustic wave to be focused onto a predetermined number of points within the fluidic circuit.
- 23. A fluidic drive for use with a fluidic circuit capable of acoustic focusing comprised of:a fluidic circuit having an interior, exterior and a end; said end having a flat surface, and further comprising a predetermined Freznel pattern; a fluid within the interior of the fluidic circuit; means for generating an ultrasonic acoustic wave in the fluid causing a quartz wind acoustic streaming in the direction of acoustic propagation; and a plurality of transducers in a predetermined Freznel pattern, phased together, and affixed to said end, said phased array generating an ultrasonic acoustic wave in the fluid causing quartz wind acoustic streaming in the direction of acoustic propagation causing the acoustic wave to be focused onto a predetermined point within the fluidic circuit determined by the pattern and phasing of the transducers in the phased array.
- 24. A fluidic drive, as in claim 16, wherein the means for steering the acoustic wave in a particular point direction within the fluidic circuit is a fluidic circuit further comprised of:said fluidic circuit having an end; said end having a flat surface comprised of a phased array having a predetermined pattern; and further comprising: said phased arrray causing the acoustic wave to be steered in a predetermined direction within the fluidic circuit determined by the pattern and phasing of the transducers in the phased array.
US Referenced Citations (12)