The present invention relates to a fluidized bed, and more specifically to a fluidized bed which is useful for combusting and/or gasifying various solid and/or liquid waste materials.
The operation of various designs of fluidized beds is well understood. As a general matter, fluidized beds are designed so as to suspend solid or liquid fuels on upward blowing jets of air during the combustion process. The result is a turbulent mixing of gas and the waste material. This tumbling action, much like a bubbling fluid, provides more effective chemical reactions and heat transfer. In the past, fluidized bed combustion plants have been used for combusting various types of fuel into energy, and are considered to be more flexible than conventional energy plants in that they can be fired on coal, biomass and other fuels.
In burning solid or liquid fuels in a fluidized bed arrangement, all the combustible components of the fuel are generally converted to heat energy and gaseous byproducts, which mostly consist in the form of carbon dioxide and water. In previous fluidized bed arrangements that have been useful for combusting used-automotive tires, for example, most of the noncombustibles that are left following the combustion and/or gasification process comprise such byproducts as ash which may become entrained within the exhaust gas and removed from the process by the conveyance velocity of the exhausting gases. However, a small portion of the non-combustibles which remain within the fluidized bed are typically in the form of inert material of various sorts. This inert or noncombustible material is typically referred to as “tramp” in the industry. In the case of used, automotive tire derived fuel, this “tramp” may be comprised, at least in part, of the tire bead and/or belting wire used in the construction of the tire which can have a length of 1 to 7 inches depending upon the size of the tire chip that is used as a fuel in the fluidized bed. Of course, these resulting metal wires or beads are not combustible, but in some instances may oxidize, at least in part, to a level which allows some of these inert materials to become airborne, and then be removed by the resulting exhaust gases. The balance of any metal wires, and the like, remain within the fluidized bed environment. Individually, these wires are not detrimental to the combustion or fluidization process, but they tend to accumulate over time, and they further have a tendency to intertwine with one another and create various obstructive random structures or conglomerations. These twisted conglomerations of wires which have often been referred in the industry as “bird nests” may continue to grow in size until they disrupt fluidization and impede the sustained combustion and/or gasification of the automotive tire fuel within the fluidized bed. To prevent this disruptive event from occurring, these intertwined “bird nests” need to be eliminated from the fluidized bed. Inasmuch as automotive tires may contain as much as 10 percent wire or belt content, the accumulation of this type of non-combustible material can occur in a very short period of time and may readily and noticeably impair the operation of the entire fluidized bed.
Heretofore, to address the problem noted, above, operators of such prior art fluidized bed designs had no convenient means available to remove these “bird nests” made of non-combusted wire without first removing a significant portion of the sand from the fluidized bed. As should be understood, prior art fluidized beds have tended to operate in temperature ranges of about 1,200-1,900 degrees F. Consequently, any removal of significant volumes of sand and wire directly from these prior art fluidized bed designs created the potential for significant energy and temperature losses to be experienced in the overall process. Further, handling the sand and other inert material which had entrained “birds nests” within it, of course, creates operational and safety hazards which are readily obvious. Notwithstanding the presence of these several perceived problems, the art has failed to disclose any convenient means so that “birds nests,” which have become entrained within the sand of the fluidized bed, can be conveniently removed while not resulting in significant energy losses from the operational fluidized bed environment.
Therefore, a fluidized bed which achieves the benefits to be derived from the aforementioned technology, but which avoids the detriments individually associated with the operation of fluidized bed designs used heretofore is the subject matter of the present invention.
A first aspect of the present invention relates to a fluidized bed which includes a multiplicity of fluidizing manifolds disposed in predetermined spaced relationship one to the others; particulate matter supported on, and above, the fluidized manifolds and which is further sized to pass between the respective fluidizing manifolds, and wherein during the operation of the fluidized bed a product is combusted in the presence of the particulate matter so as to produce, at least in part, a non-combustible waste material which becomes mixed with the particulate matter; an enclosure having a first intake end located in gravity receiving relationship relative to the multiplicity of fluidizing manifolds, and a second discharge end defining a discharge aperture, and wherein the first intake end of the enclosure receives the particulate matter and any non-combustible waste material which passes between the respective fluidizing manifolds following the combustion of the product which produces the non-combustible waste material; a moveable gate mounted on the second discharge end of the enclosure, and operable for selectively occluding the discharge aperture; and a selectively rotatable engagement assembly mounted within the enclosure and located between the first intake end and the second discharge end, and wherein the selective rotation of the engagement assembly facilitates the substantially uniform movement of the particulate matter and the non-combustible waste material, under the influence of gravity, from the first intake end of the enclosure to the second discharge end thereof.
Still another aspect of the present invention relates to a fluidized bed which includes a multiplicity of fluidizing manifolds positioned in a substantially horizontal orientation and in predetermined spaced relation one relative to the others, and wherein the respective fluidizing manifolds each have a plurality of fluid dispensing nozzles mounted thereon for releasing a source of a fluid which is used, at least in part, to combust or gasify a product, and wherein following the combustion or gasification of the product, a non-combustible waste product is left behind; particulate matter supported on, and above, the fluidizing manifolds and which is sized to pass between the respective fluidizing manifolds, and wherein during the combustion or gasification of the product the resulting waste product becomes mixed with the particulate matter and passes between the respective fluidizing manifolds under the influence of gravity; a frustum-shaped enclosure defined by four sidewalls, and which is positioned in gravity receiving relation relative to the multiplicity of fluidizing manifolds, and wherein the enclosure receives the particulate matter and the non-combustible waste material which passes between the multiplicity of fluidizing manifolds, and wherein the four sidewalls of the enclosure define an internal cavity which has a first intake end which has a first internal cross sectional dimension, and a second, discharge end, which defines a discharge aperture which has a substantially rectangular shape, and a cross sectional dimension which is less than the cross sectional dimension of the internal cavity as measured at the first intake end, and wherein at least two of the four sidewalls of the enclosure are substantially vertically oriented; a selectively rotatable engagement assembly mounted within the internal cavity, and located between the first intake end of the enclosure, and the second discharge end thereof, and wherein the rotation of the engagement assembly has the effect of moving, at least in part, the particulate matter, and any non-combustible waste material substantially laterally so as to facilitate the substantially uniform, vertical movement of the particulate matter, and the non-combustible waste material from the first intake end, to the second discharge end of the enclosure; and a moveable clam-shell shaped gate mounted on the second discharge end of the enclosure and which is operable to selectively occlude the discharge aperture, and wherein the moveable clam-shell shaped gate facilitates the removal of the particulate matter, and any entrained waste material from the enclosure, by way of the discharge aperture, when the clam-shell shaped gate is located in a non-occluding orientation relative to the discharge aperture.
Still further, another aspect of the present invention relates to a fluidized bed which includes a multiplicity of fluidizing manifolds each having an elongated main body having opposite first and second ends, and top and bottom surfaces, and wherein the top surface comprises a pair of angulated surfaces which converge at an apex, and wherein a primary fluid passageway extends from the first end of the elongated main body in the direction of the second end, to the apex of the top surface of the elongated main body; individual fluid dispensing nozzles mounted on the apex of the top surface of the elongated main body and positioned in fluid receiving relation relative to the primary fluid passageway, and wherein the respective fluid dispensing nozzles each have multiple fluid releasing apertures formed therein, and wherein at least some of the fluid releasing apertures direct a stream of fluid laterally outwardly relative to the pair of angulated surfaces which form the top surface of the elongated main body; particulate matter supported on, and above the fluidizing manifolds, and which is sized to pass between the respective fluidizing manifolds, and wherein during a combustion of a product in the presence of the particulate matter a resulting non-combustible waste product is produced and subsequently becomes mixed within the particulate matter and passes between the respective fluidizing manifolds under the influence of gravity; a frustum-shaped enclosure defined by four sidewalls, and which is positioned in gravity receiving relation relative to the multiplicity of fluidizing manifolds, and wherein the enclosure receives the particulate matter and the non-combustible waste material which passes between the multiplicity of fluidizing manifolds, and wherein the four sidewalls of the enclosure define an internal cavity, and further has a first intake end which has a first internal cross sectional dimension, and a second, discharge end which defines a discharge aperture which has a rectangular shape and a cross sectional dimension which is less than the cross sectional dimension of the internal cavity as measured at the first intake end, and wherein at least two of the four sidewalls of the enclosure are substantially vertically oriented; a selectively operable motor mounted on the enclosure; an elongated rotatable shaft located within the enclosure and which is substantially horizontally oriented relative thereto, and wherein the rotatable shaft is drivingly coupled to the motor, and wherein a multiplicity of engagement members are mounted on and extend substantially radially, outwardly, from the elongated shaft, and which forcibly engage and drive at least some of the particulate matter and any non-combustible waste material passing thereby substantially laterally so as to facilitate the substantially uniform vertical movement of the particulate matter and the non-combustible waste material from the first intake end to the second discharge end of the enclosure; and a selectively moveable and generally clam-shell shaped gate which substantially selectively sealably occludes the discharge aperture defined by the second discharge end of the enclosure, and wherein the gate is selectively moveable from a first, occluding position relative to the discharge aperture, to a second, displaced and non-occluding position relative to the discharge aperture, and wherein the moveable gate, in the second position, facilitates the removal of the particulate matter and any non-combustible waste material under the influence of gravity from the enclosure.
These and other aspects of the present invention will be described in greater detail hereinafter.
Preferred embodiments of the invention are described below with reference to the following accompanying drawings.
This disclosure of the invention is submitted in furtherance of the constitutional purposes of the U.S. Patent Laws “to promote the progress of science and useful arts” (Article 1, Section 8).
The present invention is best understood by a study of
Referring more specifically to
Coupled in fluid receiving relation relative to the multiplicity of fluidizing manifolds 20 are individual fluid dispensing nozzles which are generally indicated by the numeral 50 (
Referring now to
Referring now to
Referring now to
Referring again to
During the operation of the present invention 10, it will be recognized from the arrangement as described that the first clam-shell shaped gate 121 is located in a non-occluding relation relative to the discharge aperture 63 during normal operational time of the fluidized bed 10. However, as the fluidized bed 10 continues operation and noncombustible waste products begin to collect within the fluidized bed, the operator will activate the respective pneumatic cylinders 171, respectively so as to coordinate the movement of the second clam-shell gate 122 from the first occluding position 174 to the second non-occluding position 174. Simultaneously, with the movement of the first clam-shell gate, the respective pneumatic rams 171 which are coupled to each of the first, second and third portions 151-153 of the second clam-shell shaped gate 122 are moved independently and/or in unison from the second non-occluding position 175 to the first occluding position 174 so as to selectively occlude the discharge aperture 63 of the enclosure 60. This is best seen by studying
The operation of the described embodiment of the present invention is believed to be readily apparent and is briefly summarized at this point.
In its broadest aspect, the present invention relates to a fluidized bed 10 which includes a multiplicity of fluidizing manifolds 20 which are disposed in predetermined spaced relation one relative to the others. As seen in the drawings, particulate matter 12 is supported on, and above, the fluidizing manifolds 20, and is further sized to pass between the respective fluidizing manifolds 20. During operation of the fluidized bed 10, a product 13 is combusted in the presence of the particulate matter 12 so as to produce, at least in part, a non-combustible waste material 14 which becomes then mixed with the particulate matter 12. The invention 10 also includes an enclosure 60 having a first intake end 61 which is located in gravity receiving relationship relative to the multiplicity of fluidizing manifolds 20, and a second discharge end 62 defining a discharge aperture 63. The first intake end of the enclosure 60 receives the particulate matter 12, and any non-combustible waste material 14 which passes between the respective fluidizing manifolds 20 following the combustion of the product 13 which produces the non-combustible waste material. In the arrangement as seen in the drawings, the invention 10 also includes a moveable gate 120 mounted on the second discharge end 62 of the enclosure 60, and which is operable for selectively occluding the discharge aperture 63. The invention 10 also includes a selectively rotatable engagement assembly 80 mounted within the enclosure 60, and which is located between the first intake end 61, and the second discharge end 62. The selective rotation of the engagement assembly 80 facilitates, at least in part, the substantially uniform movement of the particulate matter 12, and any entrained, non-combustible waste material 14, under the influence of gravity, from the first intake end 61 of the enclosure 60 to the second, discharge end 62 thereof.
Another aspect of the present invention relates to a fluidized bed 10 which includes a multiplicity of fluidizing manifolds 20 which are positioned in a substantially horizontal orientation and in predetermined spaced relation one relative to the others. The respective fluidizing manifolds 20 each have a plurality of fluid dispensing nozzles 50 mounted thereon for releasing a source of a fluid (typically air) which is employed, at least in part, to combust a product 13. Following the combustion of the product 13, a non-combustible waste product 14 is left behind. In the present invention 10, particulate matter 12 is supported, at least in part, on, and above, the fluidizing manifolds 20 and which is sized to pass between the respective fluidizing manifolds 20. During the combustion of the product 13 the resulting waste product 14 becomes mixed with the particulate matter 12, and passes between the respective fluidizing manifolds 20 under the influence of gravity. In the arrangement as seen in the drawings, a frustum-shaped enclosure 60 is provided, and is defined by four sidewalls 71-74, and which is positioned in gravity receiving relation relative to the multiplicity of fluidizing manifolds 20. The enclosure 60 receives the particulate matter 12, and the non-combustible waste material 14 which passes between the multiplicity of fluidizing manifolds 20. The four sidewalls 71-74 of the enclosure define an internal cavity 70 which has a first intake end 61 which has a first internal cross sectional dimension, and a second, discharge end 62 which defines a discharge aperture 63 which has a substantially rectangular shape and a cross sectional dimension which is less than the cross sectional dimension of the internal cavity 70 as measured at the first intake end 61. In the arrangement as seen in the drawings, at least two of the four sidewalls, that being 71 and 72 of the enclosure 60 are substantially vertically oriented. The enclosure may further include a cooling means which is incorporated or made integral with the enclosure and which is effective to reduce the temperature of the particulate matter and any non-combustible waste material as it moves from the first intake end 61 to the discharge end 62 thereof. This cooling means in one possible form or embodiment may include the positioning of an air manifold (not shown) below the fluidizing manifolds 20, as illustrated. Such means may also include water jackets and other similar devices which operate as heat sinks to effectively dissipate heat from the particulate matter 12. For purposes of this application, these possible structures are not shown so as to enable one to see and understand the other salient features of the invention. A selectively rotatable engagement assembly 80 is provided, and is mounted within the internal cavity 70, and located between the first intake end 61 of the enclosure 60, and the second discharge end 62 thereof. The rotation of the engagement assembly 80 has the effect of moving, at least in part, the particulate matter 12, and any non-combustible waste material 14 substantially laterally, and generally horizontally, so as to facilitate the substantial uniform, vertical movement of the particulate matter 12, and the non-combustible waste material 14 from the first intake end 61, to the second discharge end 62 of the enclosure 60. The invention 10 further includes a moveable clam-shell shaped gate arrangement 120 which is mounted on the second discharge end 62 of the enclosure 60, and which is further operable to selectively occlude the discharge aperture 63. The moveable clam-shell shaped gate 120 facilitates the removal of the particulate matter 12, and any entrained waste material 14 from the enclosure 60, by way of the discharge aperture 63 under the influence of gravity, when the clam-shell shaped gate is located in a non-occluding orientation relative to the discharge aperture 63.
More specifically, the present invention relates to a fluidized bed 10 which includes a multiplicity of fluidizing manifolds 20 each having an elongated main body 21 having opposite first and second ends 22 and 23, respectively, and top and bottom surfaces 24 and 25, respectively. The top surface 24 comprises a pair of angulated surfaces 30 which converge at an apex 33. These angulated surfaces 30 facilitate the effective removal of the particulate matter 12, and any waste products 14 when these are removed or otherwise drained from enclosure 60. A primary fluid passageway 34 extends from the first end 22 of the elongated main body 21 in the direction of the second end 23. The primary fluid passageway 34 of the fluidizing manifold main body 21 distributes a substantially uniform volume of air or other pressurized gaseous fluid to each of the nozzles 50 which are attached to the apex 33 of the top surface 24 of the elongated main body 21. Individual fluid dispensing nozzles 50 are provided, and mounted on the apex 23 of the top surface 24 of the elongated main body 21, and positioned in fluid receiving relation relative to the primary fluid passageways 34. The respective fluid dispensing nozzles 50 each have multiple fluid releasing apertures 53 formed in a given pattern therein. At least some of the fluid releasing apertures 53 direct a stream of fluid substantially, laterally, outwardly relative to the pair of angulated surfaces 30 which form the top surface 24 of the elongated main body 21. Particulate matter 12 is supported, at least in part, on, and above, the fluidizing manifolds 20, and which is sized to pass between the respective fluidizing manifolds 20. During a combustion and/or gasification of a product 13 in the presence of the particulate matter 12, a resulting non-combustible waste product 14 is produced and subsequently becomes mixed or entrained within the particulate matter 12, and passes between the respective fluidizing manifolds 20 under the influence of gravity. A frustum-shaped enclosure 60 is provided, and is defined by four sidewalls 71-74, and which is positioned in gravity receiving relation relative to the multiplicity of fluidizing manifolds 20. The enclosure 60 receives the particulate matter 12, and the non-combustible waste material 14 which passes between the multiplicity of fluidizing manifolds 20. The four sidewalls 71-74 of the enclosure 60 define an internal cavity 70. The enclosure 60 further has a first intake end 61, which has a first internal cross sectional dimension, and a second, discharge end 62, which defines a discharge aperture 63 which has a rectangular shape, and a cross sectional dimension which is less than about 15% that of the cross sectional dimension of the internal cavity 70 as measured at the first intake end 31. At least two of the four sidewalls 71 and 72 of the enclosure 60 are substantially vertically oriented. In the arrangement as seen in the drawings, a selectively operable motor 90 is mounted on the enclosure 60. Further, an elongated rotatable shaft 100 is located within the enclosure 60 and which is substantially horizontally oriented relative thereto, and which is drivingly coupled to the motor 90. A multiplicity of engagement members 104 are mounted on and extend substantially radially, outwardly, from the elongated shaft 100, and which forcibly engage and drive at least some of the particulate matter 12, and any non-combustible waste material 14 passing thereby substantially laterally, outwardly so as to facilitate the substantially uniform vertical movement of the particulate matter 12, and the non-combustible waste material 14 from the first intake end 61 to the second discharge end 62 of the enclosure 60. A selectively moveable and generally clam-shell shaped gate arrangement or assembly 122 is provided, and which substantially selectively sealably occludes the discharge aperture 63 defined by the second discharge end 62 of the enclosure 60. The gate 122 is selectively moveable from a first occluding position relative to the discharge aperture 63, to a second, displaced and non-occluding position relative to the discharge aperture 63. The moveable gate 122, in the second position facilitates the removal of the particulate matter 12 and any non-combustible waste material 14 under the influence of gravity from the enclosure 60.
As earlier disclosed, the selectively movable gate assembly 120 includes both a first clam-shell shaped gate 121 and a second multiple-part clam-shell shaped gate 122. In the arrangement as seen in the drawings, the second clam-shell shaped gate is formed of three portions 151, 152 and 153, respectively which can be independently moved either into an occluding or non-occluding orientation relative to the discharge aperture 63 so as to facilitate the selective removal of particulate matter 12 and any entrained waste product 14 from the internal cavity 70 in a manner which facilitates the continuous operation of the fluidizing bed 10 in a manner not possible heretofore.
Therefore, it will be seen that the present fluidized bed provides many advantages over the prior art devices employed heretofore, and allows an operator to continuously use the fluidized bed to combust various products, but simultaneously allows the removal of non-combustible waste products while maintaining the operation of the fluidized bed.
In compliance with the statute, the invention has been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the invention is not limited to the specific features shown and described, since the means herein disclosed comprise preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted in accordance with the doctrine of equivalents.
Number | Name | Date | Kind |
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2274001 | Salenius | Feb 1942 | A |
3716266 | Garlinghouse | Feb 1973 | A |
4402665 | Korenberg | Sep 1983 | A |
4854854 | Jonsson | Aug 1989 | A |
4885009 | Schneider | Dec 1989 | A |
20100116135 | Avina | May 2010 | A1 |
Number | Date | Country |
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201368647 | Dec 2009 | CN |
Number | Date | Country | |
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20110232546 A1 | Sep 2011 | US |