This application relates to apparatus and methods for supporting and powering fluorescent lamps. In particular, the application relates to apparatus and methods for distributing power from a ballast to a lamp holder.
Fluorescent lamp holders are typically installed in a sheet metal fixture with a ballast and associated wiring. The manufacturer will generally assemble the lamp holders to the sheet metal fixture, attach the ballast to the fixture, and run wires between the ballast and lamp holders. This process can be labor intensive and may lead to wiring errors and an unappealing installation.
Long wiring leads that may be required to provide power to typical lamp holder 200 in typical light fixture 100 may promote errors during assembly, transport or installation and may make lamp fixture assembly expensive with respect to both labor and materials. In addition, lamp holder 200 is typically mechanically secured to enclosure 102, making future adjustments of its position impossible.
It would be desirable, therefore, to provide apparatus and methods that improve the process of assembling lamp fixture components.
It would be further desirable, therefore, to provide apparatus and methods that reduce the likelihood of manufacturing errors.
The present disclosure describes various implementations of modular light fixtures. In one embodiment, a modular light fixture comprises a first end section having a first housing and a first lamp holder, a second end section having a second lamp holder, a ballast located in an interior of the first housing, at least one environmental sensor configured to sense at least one environmental condition, and an electronic control circuit configured to receive a signal indicative of the at least one environmental condition sensed by the at least one environmental sensor. The first lamp holder is configured to support a first end of a lamp and the second lamp holder is configured to support a second end of the lamp.
The modular light fixture may also comprise at least one control conductor configured to communicate signals between the first end section and the second end section. The second end section comprises a second housing, wherein the electronic control circuit is located in an interior of the second housing, and wherein the electronic control circuit is configured to communicate control signals to the ballast via the at least one control conductor.
In some embodiments, the at least one environmental sensor comprises at least one occupancy sensor configured to detect whether or not a space, which is at least partially illuminated by the lamp, is occupied by at least one person. For example, when the space is not occupied for a predetermined length of time, the electronic control circuit is configured to send a control signal along the at least one control conductor to instruct the ballast to turn the lamp off. Alternatively, when the space is not occupied for a predetermined length of time, the electronic control circuit is configured to send a control signal along the at least one control conductor to instruct the ballast to dim the lamp.
The at least one environmental sensor may comprise at least one photosensor configured to detect an amount of light in a space that is at least partially illuminated by the lamp. The electronic control circuit may be configured to determine a portion of the detected amount of light that is independent of the effect of the illumination of the lamp. When the portion of the detected amount of light is above a predetermined level, the electronic control circuit may be configured to send a control signal along the at least one control conductor to cause the ballast to turn the lamp off. Alternatively, when the portion of the detected amount of light is above a predetermined level, the electronic control circuit may be configured to send a control signal along the at least one control conductor to cause the ballast to dim the lamp.
Furthermore, the first end section may comprise a third lamp holder and the second end section may comprise a fourth lamp holder, wherein the third lamp holder is configured to support a first end of a second lamp and the fourth lamp holder is configured to support a second end of the second lamp. The first end section may comprise at least one fifth lamp holder and the second end section may comprise at least one sixth lamp holder, wherein the at least one fifth lamp holder is configured to support a first end of at least one third lamp and the at least one sixth lamp holder is configured to support a second end of the at least one third lamp.
The modular light fixture may further comprise a wireless receiver coupled to the electronic control circuit. The wireless receiver is configured to receive wireless signals that include information regarding the illumination of the lamp and the electronic control circuit may be configured to individually illuminate the lamp according to the received wireless signals. The wireless receiver may be configured to receive automated demand response (ADR) signals from a power utility company, wherein the electronic control circuit is configured to control the lamp according to the ADR signals. The modular light fixture may further comprise an addressing switch associated with the electronic control circuit, wherein the addressing switch is configured to provide a first address to the controller circuit for identifying the lamp. For example, the addressing switch may be programmable and/or may be a hardware switch.
In some embodiments, the modular light fixture may further comprise a reflector. The first end section may further comprise a first clip and a second clip and the second end section further comprises a third clip and a fourth clip. The first clip, second clip, third clip, and fourth clip may be configured to be removably attached to the reflector for supporting the reflector. The modular light fixture may further comprise an enclosure configured to support the first end section, second end section, and reflector to form a unitary structure.
The modular light fixture may further comprise at least one power conductor configured to provide power to the ballast and the electronic control circuit. Also, the ballast may comprise a dimming ballast, which, for example, may provide stepwise dimming.
The modular light fixture may further comprise an emergency backup power supply contained within one of the first housing or the second housing. The emergency backup power supply may comprise at least one rechargeable battery, a charging circuit configured to charge the at least one rechargeable battery, and a power outage detecting circuit configured to detect the occurrence of a power outage. When the power outage detecting circuit detects a power outage, the at least one rechargeable battery may be configured to provide power to the ballast and electronic control circuit. The charging circuit may be configured to charge the at least one rechargeable battery from power that is also supplied to the ballast and electronic control circuit. Alternatively, the charging circuit may be configured to charge the at least one rechargeable battery from power supplied by a remote circuit.
According to various implementations, the lamp may be a fluorescent lamp. Alternatively, the lamp may be a light emitting diode (LED) lamp.
The present disclosure describes implementations of other modular light fixtures, such as a modular light fixture comprising a first end section having a first end section having a first housing and a first lamp holder and a second end section having a second housing and a second lamp holder, the first lamp holder being configured to support a first end of a lamp and the second lamp holder being configured to support a second end of the lamp. The first end section being electrically coupled to the second end section. A ballast may be located in an interior of the first housing and an emergency backup power supply may be contained within one of the first housing or the second housing.
The modular light fixture may further comprise at least one environmental sensor configured to sense at least one environmental condition and an electronic control circuit configured to receive signals indicative of the at least one environmental condition. The second end section may comprise a second housing, wherein the electronic control circuit is located in an interior of the second housing. The electronic control circuit may be configured to communicate control signals to the ballast via the at least one control conductor. The at least one environmental sensor may comprise at least one occupancy sensor configured to detect whether or not a space, which is at least partially illuminated by the lamp, is occupied by at least one person.
The at least one environmental sensor may comprise at least one photosensor configured to detect an amount of light in a space that is at least partially illuminated by the lamp. The electronic control circuit is configured to determine a portion of the detected amount of light that is independent of the effect of the illumination of the lamp. The modular light fixture may further comprise at least one power conductor configured to provide power to the ballast and the electronic control circuit.
The present disclosure also describes, among other things, a modular light fixture comprising a first end section having a first housing, a first lamp holder, a first clip, and a second clip, a second end section having a second lamp holder, a third clip, and a fourth clip, a ballast located in an interior of the first housing, and a reflector attached to the first clip, second clip, third clip, and fourth clip. The first lamp holder is configured to support a first end of a lamp and the second lamp holder is configured to support a second end of the lamp.
In some embodiments of the modular light fixture, the reflector is removably attached to the first clip, second clip, third clip, and fourth clip. The modular light fixture may further comprise an enclosure configured to support the first end section, second end section, and reflector to form a unitary structure. The modular light fixture may further comprise at least one environmental sensor located in a second housing of the second end section, the at least one environmental sensor configured to sense at least one environmental condition, and an electronic control circuit located in the second housing, the electronic control circuit configured to receive a signal indicative of the at least one environmental condition sensed by the at least one environmental sensor. In some embodiments, the modular light fixture may further comprise at least one control conductor configured to communicate signals between the first end section and the second end section.
The present disclosure also describes a method of assembling a modular light fixture. The method, according to some embodiments, comprises providing a first end section having a first housing, a first lamp holder, a first clip, and a second clip, providing a second end section having a second lamp holder, a third clip, and a fourth clip, installing a ballast in an interior of the first housing, attaching a reflector to the first clip and the second clip of the first end section, attaching the reflector to the third clip and the fourth clip of the second end section, connecting a first end of a lamp to the first lamp holder of the first end section, and connecting a second end of the lamp to the second lamp holder of the second end section.
The method may further comprise installing the first end second, second end section, and reflector in an enclosure to form a unitary structure. The method may further comprise installing at least one environmental sensor in an interior of a second housing of the second end section, the at least one environmental sensor configured to sense at least one environmental condition, and installing an electronic control circuit in the interior of the second housing, the electronic control circuit configured to receive a signal indicative of the at least one environmental condition sensed by the at least one environmental sensor. The method may further comprise attaching at least one control conductor between the electronic control circuit and the ballast.
The objects and advantages of the invention will be apparent upon consideration of the following detailed description, taken in conjunction with the accompanying drawings, in which like reference characters refer to like parts throughout, and in which:
Apparatus and methods of manufacture for a ballast module for a fluorescent lamp fixture are provided. The apparatus may include a ballast housing. The apparatus may also include a lamp holder configured to be coupled to the ballast housing. A ballast may be at least partially enclosed within the ballast housing.
The lamp holder may be configured to hold one end of a tube-shaped lamp. In some embodiments of the invention, the lamp holder may be in electrical communication with a conductor such that when the lamp holder supports a lamp, the lamp holder is able to provide power from the conductor to the lamp.
When long tubes are used, two opposing lamp holders (one at each end of the lamp) are generally required--one to support and excite each end of the lamp. In embodiments in which a short or “single-ended” fluorescent lamp is used, one lamp holder for the lamp may be sufficient. It should be noted that the lamp holder may be configured to support any suitable lamp, including the T5, T8 and T12 lamps. In some embodiments, the lamp holder may be configured to support an LED lamp. In those embodiments where the lamp holder is configured to support an LED lamp, a LED driver circuit may substitute for a ballast. In some embodiments, the lamp holder may be configured to support a U-shaped lamp.
Some embodiments of the invention may include modules that may be fastened to a lamp fixture enclosure. The lamp fixture enclosure may be referred to alternately throughout the disclosure as a fixture housing. The ballast module may be fastened to the lamp fixture enclosure. A lamp holder module containing at least one lamp holder may also be fastened to the lamp fixture enclosure.
The ballast module may be arranged at one end of the lamp fixture enclosure. The lamp holder module may be arranged opposite the ballast module at the other end of the lamp fixture enclosure. In some embodiments, a second ballast module may be arranged opposite the first ballast module at the other end of the lamp fixture enclosure. Because the ballast module includes at least one lamp holder, the need for wiring between the ballast enclosed in the ballast module and the lamp holder may be reduced or eliminated. Some embodiments of the invention may include a ballast and lamp holder with a wireless connection therebetween. For example, the wiring that is present in a typical lamp fixture may be replaced by a conductor that is integrated into a structural element of the ballast. The lamp holder may be in electrical connection with the conductor integral on the ballast to create a wireless electrical connection. In other embodiments, one or more wires may be used to transmit power from the ballast to the lamp holder.
The lamp holder may be removably coupled to the ballast module and/or the lamp holder module. In some embodiments of the invention, the lamp holder may be removably coupled to the wires that transmit power from the ballast module to the lamp holder. In addition, the ballast module and/or the lamp holder module may be removable from the lamp fixture enclosure. Removable modules may facilitate repair, replacement and/or reconfiguration of the fluorescent tube pattern. In some embodiments, the repair, replacement and/or reconfiguration may take place at the point of manufacture. In other embodiments, the repair, replacement and/or reconfiguration may take place in the field.
The ballast enclosed in the ballast housing may receive power from a standard power line, such as a 110 VAC power line or any other suitable power line. The ballast may include a reactive coil and a power conditioner for providing appropriate current to the lamp.
A conductor that is configured to transmit electrical power from the ballast to the lamp holder may be enclosed within the ballast housing as well. The conductor may be part of a rigid power distribution unit. In this embodiment, the conductor may be rigidly supported substantially continuously along its length.
In some embodiments of the invention, the conductor may be part of a continuous bus. The continuous bus may be configured such that one or more lamp holders may be placed at any location along the bus. A lamp holder electrical connector may mate with the continuous bus through clamping, press fit, mating, or any other suitable means. The lamp holder may be removably connected to the continuous bus.
The conductor may be included in a printed circuit board (“PCB”). The rigid power distribution unit may include the printed circuit board. The printed circuit board may have traces from each lamp holder to be plugged into it. The printed circuit board may be part of a ballast printed circuit board assembly.
The lamp holder printed circuit board may be connected to the ballast by any suitable connectors, such as male/female connectors. The ballast may be located either inside or outside a housing that may enclose the rigid power distribution unit.
The lamp holder may clamp or be otherwise mechanically and electrically secured to the printed circuit board and draw power from it. The printed circuit board may be in electrical communication with the lamp holder via flat cable and male/female connectors. In some embodiments, the lamp holder may be connected to the PCB by soldering. The lamp holder may be removably connected to the PCB via male/female connectors, pin and sleeve connectors, or any other suitable connectors. Lamp holder electrical connectors may mate with the PCB through clamping, press fit, mating, or any other suitable means.
In some embodiments, the lamp holder may be slidably connected to the PCB via a slidable contact brush, a leaf spring or any other suitable slidable contact. In these embodiments, one or more detents may be provided to position the lamp holder at one of a series of positions. The series of positions may be regular intervals. The regular intervals may be spaced apart by any suitable distance, such as 0.25 inch.
In some embodiments, the rigid power distribution unit may include a track that has conducting rails for supplying power to lamp holders. The rigid power distribution unit may include a housing. The housing may be made of plastic, metal or other suitable enclosure material.
The rails may be made of any suitable conducting metal such as copper, silver, brass or the like. For example, the conducting metal may be an abrasion-resistant metal, such as brass.
The track may be open on one or both ends for insertion of a lamp holder. An open end of the track may be blocked by a skirt after insertion of one or more lamp holders. The skirt may include any suitable material, such as a polymer or elastomer such as ethylene acrylic elastomer (“AEM”) such as that available under the trademark “VAMAC” from E. I. DuPont and Co., located in Wilmington, Del. The material may be an elastomer, such as neoprene. It should be noted that skirt may be removably connected to the open end of the track, allowing for the removal and/or addition of lamp holders during manufacture and/or in the field.
The rails may run along a portion of the track so that lamp holders engaging a portion of the track may receive power from the rails. The track may include a slot or edge along which the lamp holders may slide. The track may include one or more detents to maintain a lamp holder in a position along the track. In manufacturing, the track may be used to position lamp holders at any desired spacing so the track may be used in connection with fixture designs requiring different center-to-center lamp spacing. The spacing may optionally be standardized to accommodate one or more of the various industry standards.
Upon completion of the positioning of the lamp holder, the lamp holder may be permanently fixed in position after assembly. The lamp holder may be fixed in position by welding, soldering, crimping, buttressing or by any other suitable approach. Alternatively, the lamp holder may be held in place by the one or more detents or by any other suitable means. In this embodiment, the position of the lamp holder may be adjusted at a later point in time.
The aforementioned embodiments taught by the disclosure may allow for one or more lamp holders to be adjustably positioned on the ballast module. This may provide a manufacturer with the ability to use a single fixture type for more than one fluorescent tube configuration or any other desirable lamp configuration. Different configurations may be based on the different sizes and numbers of lamps such as T5, T8 and T12 style fluorescent lamps, which are commonly used in the electrical industry, in addition to any other suitable lamps.
A fixture may be fitted with one or more of several different modules having different ballasts or different lamp holder configurations.
The ballast housing may include a slotted opening that is configured to receive a portion of the lamp holder. One or more contacts or traces may be disposed inside the slotted opening to electrically communicate with the lamp holder. The contacts or traces may be in electrical communication with the ballast. The contacts or traces may be in electrical communication with the ballast via the PCB or any other suitable means. The electrical communication may involve the use of a male/female connector, a pin and sleeve connector, and/or soldering to the PCB.
The ballast housing may also include a top cover. The top cover may include one or more openings to provide various lamp holder numbers and configurations. For example, the openings may accommodate any number of lamp holders, such as 2-6 lamp holders.
The lamp holder may snap and lock into place on the top cover of the unit in such a manner as to allow for quick and easy replacement. In some embodiments, the lamp holder may be mounted on a different aspect of the ballast housing, such as a front, back or end of the ballast housing.
In some embodiments of the invention, lamp holders may be connected to the ballast housing. The lamp holders may be soldered to the ballast housing and/or form a unitary structure with the ballast housing. In some embodiments of the invention, the lamp holders may be removably coupled to the ballast housing.
The ballast housing may enclose a printed circuit board with ballast components mounted to the printed circuit board. These ballast components may extend away from the printed circuit board. The printed circuit board may be disposed on a base metal housing covered by the ballast housing. In embodiments having lamp holders that are configured to support an LED lamp, the printed circuit board may support one or more LED driver components in place of ballast components.
The ballast components may include an instant start ballast component or a rapid start ballast component or a programmed rapid start ballast component. In some embodiments of the invention, the printed circuit board may include a dimming ballast component, an emergency ballast component and/or a switching ballast component.
In some embodiments of the invention, the ballast housing may include an occupancy sensor and/or a daylight sensor or both. In embodiments that include an occupancy sensor, the ballast components may include an occupancy sensor component. In embodiments that include a motion sensor, the ballast components may include a motion sensor component.
The ballast components may be clustered together in the center of the printed circuit board, on the two ends of the printed circuit board, or at suitable intervals along the length and/or width of the printed circuit board. The ballast housing may extend above the ballast components and the printed circuit board.
The printed circuit board may be disposed on a base of the housing. The printed circuit board may have a bottom face that faces the base. The printed circuit board may have a top face that faces away from the base. The ballast components may be mounted on the top face and extend away from the housing base. The housing may have a top that is spaced apart from the printed circuit board at a distance that varies in conformance with the sizes of one or more of the components. For example, the distance may be enough to provide clearance for components where components are present on the printed circuit board. In regions of the printed circuit board where components are small or not present, the distance may be reduced.
The one or more lamp holders integrally molded into the ballast housing may be in electrical communication with one or more of the ballast components. In some embodiments, wire connectors may connect the one or more lamp holders to the one or more ballast components. In other embodiments, the lamp holders may be connected to the one or more ballast components via flat cable and male/female connectors. In other embodiments, the lamp holders may be connected to the printed circuit board through traces in the printed circuit board.
One or more line power connection leads and/or emergency ballast connection leads may exit the ballast module housing. Some or all of these leads may exit through an opening located in the front face of the mid-section of the ballast housing. Some or all of these leads may exit through an opening located at a side of the ballast housing, or in any other suitable location. The leads may be in electrical communication with a power source, such as a 120V outlet.
In embodiments of the invention that include lamp holders that are integrally molded to the ballast housing, the lamp holder module may contain a lamp holder housing with one or more lamp holders. The one or more lamp holders may be integrally molded into the lamp holder housing such that the lamp holders and a portion of the lamp holder housing form a unitary structure. In other embodiments, the lamp holders may be removably coupled to the lamp holder housing. The one or more lamp holders connected to the lamp holder housing may be in electrical communication with a conductor. The conductor may be a wire. The wire may connect to the ballast module. The wire may connect the lamp holders in series or in parallel.
The ballast module and the lamp holder module may be spaced a distance apart. The distance apart may correspond to a nominal fluorescent lamp length. This distance may enable the ballast module and the lamp holder module to support one or more fluorescent lamps therebetween. The center-to-center distance between the lamp holders included in the ballast module and the lamp holders included in the lamp holder module may be fixed.
The ballast housing and the lamp holder housing may be comprised of a thermoplastic material or any other suitable material. The ballast housing and the lamp holder housing may include one or more fastening features. The one or more fastening features may enable the ballast housing and the lamp holder housing to be fixed to a fixture housing.
The fastening feature may be a screw hole, a snap-fixture, a slot, a tab or any other suitable fastening feature. When the fastening feature is a screw hole, the screw hole may be a metal tab, captive screw and/or any other suitable holes that facilitate the attachment of the ballast housing and the lamp holder housing to a fixture housing.
The ballast module and the lamp holder module may be spaced apart so that a fluorescent lamp can be supported therebetween. The lamp holders in the ballast module and the lamp holder module may include a lamp pin guide. The lamp pin guide may alternately be referred to as a rotor. The rotor may be used to support a linear fluorescent lamp therebetween.
In embodiments that are configured to support a U-shaped lamp, the ballast module and the lamp holder module may be placed adjacent to each other. In the embodiment of the U-shaped lamp, the lamp holders contained in the ballast module and the lamp holder module may include two straight slots to support the fluorescent lamp therebetween.
In some embodiments of the invention, the ballast module and the lamp holder module may be connected by a single lead that exits at either end of the modules. In other embodiments, the ballast module and the lamp holder module may not be in direct electrical communication.
In some embodiments of the invention, the ballast module may be configured to replace a previously installed ballast module. The previously installed ballast module may be removed, and the ballast module subsequently fixed to the fixture enclosing. In these embodiments, the ballast module and the lamp holder module may alternately be referred to as a retrofit ballast module and a retrofit lamp holder module.
The retrofit ballast module may produce more light using less energy than the previously installed ballast module. In these embodiments, the retrofit ballast module and the retrofit lamp holder module may be configured to support a lamp such as the T5 lamp, whereas the previously installed ballast module and lamp holder module were configured to support at T8 lamp.
Lamp holders 302 may include one or more electrical contacts configured to conduct electricity from lamp holder 302 to one or more lamps installed in lamp holder 302. Each lamp holder may include slots 304 which allow for pins of fluorescent lamps to engage with the electrical contacts. It should be noted that the systems and methods of the invention include lamp holders of any suitable configuration (including, for example, the rotary lamp holders shown in
Body 308 may at least partially contain a conductive bus, a ballast, wiring, or any combination of one or more of these elements. Lamp holders 302 may be removable from body 308 for replacement, repair, or reconfiguration during manufacture and/or in the field.
In some embodiments of the invention, slot 606 may include fixed points (not shown) in which lamp holders 602 may be installed. The fixed points may be located at any suitable interval along slot 606, such as 0.25 inch along the length of slot 606.
Body 1310 may include apertures 1304 to receive one or more lamp holders 1302. PCB 1314 may be at least partially disposed within body 1310. In some embodiments of the invention, a ballast and/or additional electrical components may be disposed in body 1310 as well. PCB 1314 may include pin 1308. Pin 1308 may engage sleeve 1306 of lamp holder 1302. The engagement of pin 1308 with sleeve 1306 may provide power from PCB 1314 to lamp holder 1302. Pins 1308 may be spaced at regular intervals such as 0.25 inches and may have a cross-section of any suitable shape and size such as 0.062 inch round pins. Sleeves 1306 may be of any suitable shape and size such as having a gap in the sleeve of 0.030 inches. In addition, the PCB may be of any suitable shape or size such as having a thickness of 0.062 inches.
While the pins and sleeves shown in
Rigid power distribution units 1706 and 1710 may be affixed to an enclosure (not shown). Ballast 1704 receive power via leads 1702 and provide the power to lamp holders 1708 via rigid power distribution unit 1706. Rigid power distribution unit 1706 may be connected to ballast 1704 by connector 1714. Connector 1714 may be a pin connector or any other suitable connector. Rigid power distribution unit 1710 may receive power from ballast 1704 via leads 1716.
One or both of rigid power distribution units 1706 and 1710 may include a printed circuit board for delivering power along traces or conductors to lamp holders 1708 and 1712, respectively. Positive and negative conductors, each corresponding to one of leads 1702 and one of leads 1716, may be provided along edges 1718 and 1720, respectively, of rigid power distribution units 1706 and 1710. The positive and negative conductors may match corresponding positive and negative terminals of lamp holders 1708 and 1712. The positive and negative conductors may be arranged in any suitable configuration. For example, in some embodiments, the positive and negative conductors may be, respectively, on top and bottom of edges 1718 and 1720. In some embodiments, both the positive and negative conductors both may on one side (top or bottom) of edges 1718 and 1720. The positive and negative conductors may be routed through their respective rigid power distribution units in any suitable manner to deliver power to positions on edges 1718 and 1720 where power is or may be desired. In some embodiments, power may be routed to points on edges 1718 and 1720. In some embodiments, power may be routed to elongated segments of edges 1718 and 1720. The segments may allow lamp holders 1708 and 1712 to be positioned with greater flexibility.
In some embodiments the segments may be sufficiently elongated that the lamp holder may be attached subject to an appropriate mechanical tolerance, but sufficiently restricted such that a properly installed lamp holder will shield the segment from contact with other objects. In some embodiments, the traces may be below the surface of the rigid power distribution unit. In those embodiments, the lamp holders may be provided with crimps or fasteners to make electrical contact with the traces. Rigid power distribution units 1706 and 1710 should be sufficiently rigid to mechanically support lamp holders 1708 and 1712 such that corresponding lamp holders can support and power a lamp.
Rigid power distribution unit 2104 may be mounted to plate 2112. Plate 2112 may have any suitable features for attaching lamp support 2100 to a lamp enclosure (not shown) or any other suitable structure.
Illustrative ballast module 2500 may include ballast cover 2508. Ballast cover 2508 may at least partially enclose the circuitry of a T5, T8 or T12 ballast. Illustrative ballast module 2500 may include fastening feature 2510. Fastening feature 2510 may be used to attach ballast module 2500 to a fixture housing.
Lamp holder module 3000 may include enclosure 3008. Enclosure 3008 may enclose a portion of the components included in lamp holder module 3000. Alternately, enclosure 3008 may enclose all of the components included in lamp holder module 3000. Lamp holder module 3000 may further include fastening feature 3010. Fastening feature 3010 may facilitate the attachment of lamp holder module 3000 to a lamp fixture housing.
The first end section 4200 may further include a ballast cover 4208, which may be configured as a housing having an interior space. The ballast cover 4208 is configured to house a ballast and other electronics as described below. In some embodiments, the ballast cover 4208 may include one or more sections located between the lamp sockets 4202 and which extend beyond a base element 4260. As specifically shown in
The ballast cover 4208 may further enclose processing circuitry (not shown) for processing the signals indicative of sensed conditions detected by one or more sensors as described herein. In some embodiments, the processing circuit may be part of a ballast circuit that includes at least the ballast. The processing circuit may be further configured to control the illumination of the three lamps based on the sensed environmental conditions.
In addition, one or more conductors 4210 may be configured to extend from the first end section 4200 to the second end section 4300 of a light fixture. The conductors 4210 may include a single conductor or a multi-conductor cable, and may include one or more wires or conductors for supplying power to the first end section 4200 and/or the second end section 4300. In other embodiments, the conductor 4210 may be configured for receiving power from a power source, e.g., 120 VAC.
A control conductor 4212 may also extend between the first end section 4200 and the second end section 4300. The control conductor 4212 may include a single conductor or a multi-conductor cable, and may include one or more wires or conductors for transmitting control signals between the two end sections. The control conductor 4212 may communicate analog or digital signals. The second end section 4300 may be configured, according to various embodiments of the present disclosure, to detect environmental conditions and communicate the sensed conditions to the first end section 4200. It should be understood that the intelligence for detecting environmental conditions and controlling lamp illumination and other circuitry may be located in the first end section 4200, in the second end section 4300, or in any combination of the first and second end sections 4200 and 4300. Therefore, depending on the particular arrangement of the circuitry within the two end sections 4200 and 4300, the control conductor 4212 may be used to communicate signals as needed from one end section to the other, and vice versa.
The first end section 4200 may further include one or more clips 4214, which are configured to support a reflector. The clips 4214 may be snapped onto the ballast cover 4208 or may be integrally molded with the ballast cover 4208.
The second end section 4300 may also include a cover 4304, which may be configured as a housing having an interior space. The cover 4304 may be configured to house or support one or more environmental sensors, or other electronics, and associated circuitry as described herein. In some embodiments, the cover 4304 may include one or more sections (as previously described) located between the lamp sockets 4302 and which extend beyond a base element. The second end section 4300 may also include one or more clips 4306. The clips 4306 may be snapped onto the housing 4304 or integrally molded with the housing 4304. The clips 4214 (
According to some embodiments, the second end section 4300 may also include one or more environmental sensors. In use, the sensors may be configured to detect various environmental conditions. For example, the various types of environmental sensors may include occupancy sensors, ambient-light detectors (e.g., photocell or photo-sensor), humidity sensors, temperature sensors, or any other type of sensor now or hereafter known. In use, for example, the occupancy sensors may be configured to detect motion (e.g., motion detector), detect external sounds, or detect other conditions that may indicate that one or more people are near the light fixture (e.g., in the same room). Occupancy signals may be sent to the first end section 4200, where the processing circuitry is housed within the ballast cover 4208 to determine whether or not people are present. Alternatively, the electronic control circuitry may be located within the housing of the second end section 4300. When configured as an ambient light detector, the sensor is configured to detect the amount of natural light illuminating an area independent of the amount of illumination produced by the lamps themselves. In other words, the ambient light detector is configured to detect at least some natural light. In this respect, the sensor may be used for daylight calibration purposes, to adjust the power to the lamps as needed according to the amount of natural light that already illuminates portions of a room or space. If a room already receives enough natural light, the lamps may be turned off or dimmed to reduce energy costs. Therefore, the sensor may be positioned such that they are capable of detecting natural light without substantial interference from the illumination of the lamps. As such, the sensor may be positioned such that it is not exposed directly to the light from the light fixture itself. For example, the sensor in this case can be tethered to an outside surface of a bracket of a lamp holder.
The environmental sensors may be positioned on a portion of the housing or ballast cover such that it is exposed to the environment. Alternatively, the sensors may be mounted on or near where the light fixture is mounted. In some embodiments, the sensors may be mounted on a dimple or bracket of a lamp holder. Additional embodiments include an outboard sensor module, wherein the sensor may be attached to the edge of the light fixture or installed or attached to an adjacent or nearby ceiling tile. The sensors may be supported by a structure, such as a gooseneck support, that extends outside of the housing of the light fixture. More specifically, the environmental sensor 4308 may be completely incorporated into the housing 4304. The sensor 4308 may be mounted above, at, or below a surface of the housing 4304. Alternatively, the sensor may be a bayonet type sensor 4312 that includes a bayonet connection for inserting into an appropriate slot or receptor 4314 formed in the housing 4304. The bayonet-type sensor 4312 may be configured to extend outwardly by a certain distance from the housing 4304 to be sufficiently clear of the lamps installed in the lamp holders 4302. It should be noted that the sensor may include other forms of connections aside from a bayonet style coupling including, but not limited to, screw threading, snap-fit, etc. Alternatively, the sensor may be operatively coupled to and/or supported by the second end section 4300. For example, the sensor may be attached to the housing 4304. That is, for example, the sensor may be a gooseneck sensor 4310, which is attached to the back region of the housing 4304. In this manner, the position and orientation of the sensor 4310 may be adjusted as needed to position the sensor where it will not be adversely affected by the light of any lamps controlled by the light fixture. In use, the second end section 4300 may include a sensor housing 4316 having a receptacle 4318 configured to receive a sensor 4312. According to the arrangement with the separate sensor housing 4316, a conductor 4320 is connected at one end to the sensor housing 4316 and may be connected at its other end to control circuitry within the housing 4304. In this respect, the sensor housing 4316 may be positioned in various locations. For example, the sensor housing 4316 may be clipped onto an outside portion of the housing 4304, ballast cover 4208 (
It should be understood that the first end section 4200 and/or second end section 4300 may be configured to support any number and style of sensors 4308.
Also, the housing 4304 may include electronic control circuitry (not shown) associated with the sensors for processing the signals related to the detected environmental conditions. The associated electronic control circuitry may also be configured to send signals via the control conductor 4212 (
By configuring the first end section 4200 and second end section 4300 as described above, a self-contained, automatically configured luminary device is provided. The electronic control circuitry may be preconfigured to operate with at least one predetermined environmental sensor. Alternatively, the electronic control circuitry may auto-detect which type of sensor has been coupled to the electronic control circuitry and then configure itself to operate with the detected sensor. The electronic control circuitry may send control signals to the ballast based on sensed conditions. It is to be appreciated that the electronic control circuitry may be implemented in various forms of hardware, software, firmware, special purpose processors, or a combination thereof. Additionally, based on the type of sensor that is employed, the electronic control circuitry may be configured to automatically calibrate the components of the light fixture based on sensed conditions. An exemplary automatic calibration method is disclosed in commonly-owned U.S. Pat. No. 7,608,807, the contents of which are hereby incorporated by reference.
In this manner, a self-contained, automatically configured luminary device may be assembled by providing a light fixture housing having a first end section and a second end section. The first end section 4200 being mounted to the first end of a lighting fixture and the second end section 4300 being mounted to the second end of the lighting fixture. At least one lamp is inserted between the first and second end sections. Upon powering up the first and second end sections 4200, 4300, the electronic control circuitry configures its operation based on at least one predetermined environmental sensor and automatically calibrates the luminary device.
The second end section 4500 may be a modular unit and may be combined with the first end section 4400 shown in
As previously described above, the housing 4504 may be configured, according to some embodiments, to support sensors for sensing environmental conditions. For example, the housing 4504 may include at least one environment sensor. For example, as previously described above, the housing may include at least one environmental sensor 4508 incorporated into the housing 4504 and/or at least one sensor 4510 operatively coupled to the housing 4504. The sensors 4508, 4510 and associated circuitry may be configured to send signals via a control conductor or sent wirelessly from the second end section 4500 to the first end section 4400.
According to various implementations, the above-mentioned environmental sensors may be incorporated in or on various housings on the first end section and/or the second end section of the light fixture. For example, these sensors may be included in embodiments with respect to the light fixture having first end section 4200 (
In other embodiments, the lamp holder module or second end section 4300, 4500 of the light fixture may include a receiver 4322, 4512. Alternatively, the receivers 4322, 4512 may be incorporated into the first end sections 4200, 4400. The receiver 4322, 4512 is preferably configured to receive (e.g., via an antenna 4323 protruding from the housing) wireless control signals that are sent to the ballast to control one or more of the lamps. For example, the receiver 4322, 4512 may use a wireless protocol known as Levnet, which is provided by Leviton Manufacturing Company, Inc. of Melville, N.Y. The control signals may be received, for example, from an occupancy sensor, a photocell, a wall switch or a group of wall switches designed to operate in conjunction with the ballast. Also, a single wall switch may be configured to operate several light fixtures. In one embodiment, a single wall switch may be associated to one or more light fixtures via an over-the-air (OTA) pairing process.
In another embodiment, the lamp holder module or second end section 4300, 4500 of a light fixture may include an addressing switch 4314 or 4514 to individually address each light fixture. The addressing switch 4314 or 4514 will enable the corresponding ballast or light fixture to be individually controlled on a network. The addressing switch 4314 or 4514 may be any suitable type of programmable switch, such as DIP switches, rotary switches, or other switches. The addressing switch may be disposed on the housing 4304 to be externally accessible obviating the need to open the housing 4303 to address the light fixture. In other embodiments, the address of an individual light fixture may be programmed via a software program instead of via a physical addressing switch such as switch 4314 or 4514.
In one embodiment, each switch is programmed to address a single light fixture. Therefore, when control signals are received to turn on a first light fixture (identified by a particular address on the switch), the controller 4602 is configured to turn on that first light fixture. In other embodiments, the system controller 4602 may be configured to match any single switch 4606, 4608, 4610 to any single light fixture 4612, 4614, 4616 or to have any single switch control any group of light fixtures. Also, additional instructions may be received in the control signals for controlling the other lamps, depending on a particular user need. For example, instructions may be received to dim the first and second light fixtures to 50% power and to turn the third light fixture off, or instructions may be received to illuminate the first light fixture at 70% power while illuminating the second and third light fixtures at full power. These and other levels of precision for each light fixture may be controlled using the controller 4600 or 4602.
The light fixture, according to some embodiments, may be configured to respond to demand response (DR) signals or automated demand response (auto-DR) signals. The light fixture may operate according to DR and auto-DR specifications and is configured to adhere to various standards associated with the American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE), such as the building automation and control network (BACnet), digital addressable lighting interface (DALI), among others. For example, a power utility company may transmit auto-DR signals for the purpose of informing its customers when energy demand is high, when a black-out may occur, or other circumstances when power provided to the lamps should be cut off or minimized. In these situations, the receiver 4312 is configured to receive the auto-DR signals and inform the electronic control circuit of any instructions from the power utility company. In response, the electronic control circuit can turn off or dim the lamps, as needed.
According to some embodiments, the modular light fixture may further comprise an emergency backup power supply contained within the first or second end. Referring to
The emergency backup power supply module 4700 may comprise at least one rechargeable battery, a charging circuit configured to charge the at least one rechargeable battery, and a power outage detecting circuit configured to detect the occurrence of a power outage. In certain embodiments, sections 4720, 4722, 47244726 will house the at least one rechargeable battery. It is to be appreciated that the number and size of the rechargeable batteries will depend on the number of lamps in the light fixture, the required number of amp-hours, among other factors. Conductors 4710 are coupled to each of the at least one battery and are configured to be coupled to a power source for recharging the at least one battery contained in the housing 4702.
Sections 4720, 4722, 4724, 4726 may further house the charge circuit and/or the power outage detecting circuit. When the power outage detecting circuit detects a power outage, the at least one rechargeable battery may be configured to provide power to the ballast and electronic control circuit via control conductor 4712. The charging circuit charges the at least one rechargeable battery from power that is also supplied to the ballast and electronic control circuit via conductors 4710. The charging circuit may alternatively charge the at least one rechargeable battery from power supplied by a remote circuit.
In other embodiments, the emergency backup power supply module or end section 4700 may also include an accessible test switch 4728 integrated into the housing for testing the back-up power and at least one LED 4730 to show whether a back-up power test has passed or failed. A remote test switch may also be used for testing the back-up power.
According to various implementations, a modular light fixture may comprise a first end section having a first housing and a first lamp holder, a second end section having a second lamp holder, and a ballast located in an interior of the first housing. The modular light fixture may also comprise at least one environmental sensor configured to sense at least one environmental condition and an electronic control circuit configured to receive a signal indicative of the at least one environmental condition sensed by the at least one environmental sensor. The first lamp holder may be configured to support a first end of a lamp and the second lamp holder may be configured to support a second end of the lamp.
In addition, the modular light fixture may further comprise at least one control conductor configured to communicate signals between the first end section and the second end section. The second end section may comprise a second housing, such that the electronic control circuit is located in an interior of the second housing. The electronic control circuit may be configured to communicate control signals to the ballast via the at least one control conductor.
The at least one environmental sensor may comprise at least one occupancy sensor configured to detect whether or not a room, which is at least partially illuminated by the lamp, is occupied by at least one person. When the room is not occupied for a predetermined length of time, the electronic control circuit may be configured to send a control signal along the at least one control conductor to cause the ballast to turn the lamp off or to dim the lamp.
In some embodiments, the at least one environmental sensor may comprise at least one photosensor configured to detect an amount of light in a room that is at least partially illuminated by the lamp. The electronic control circuit is configured to determine a portion of the detected amount of light that is independent of the effect of the illumination of the lamp. When the portion of the detected amount of light is above a predetermined level, the electronic control circuit may be configured to send a control signal along the at least one control conductor to cause the ballast to turn the lamp off or to cause the ballast to dim the lamp.
The first end section may comprise a third lamp holder and the second end section may comprise a fourth lamp holder. The third lamp holder is configured to support a first end of a second lamp and the fourth lamp holder is configured to support a second end of the second lamp. In some embodiments, the first end section comprises at least one fifth lamp holder and the second end section comprises at least one sixth lamp holder. The at least one fifth lamp holder is configured to support a first end of at least one third lamp and the at least one sixth lamp holder is configured to support a second end of the at least one third lamp.
The light fixture may comprise a wireless receiver coupled to the electronic control circuit. The wireless receiver is configured to receive wireless signals that include information regarding the illumination of the light fixture. The electronic control circuit is configured to individually illuminate the light fixture according to the received wireless signals. The wireless receiver is configured to receive automated demand response (ADR) signals from a power utility company, and the controller circuit is configured to individually illuminate the light fixture according to the ADR signals.
The modular light fixture may further comprise an addressing switch associated with the light fixture. The addressing switch is configured to provide an address to the electronic control circuit for individually identifying the light fixture. The addressing switch may be programmable or a hardware switch.
In some embodiments, the modular light fixture further comprises a reflector. The first end section may further comprise a first clip and a second clip and the second end section may further comprise a third clip and a fourth clip. The first clip, second clip, third clip, and fourth clip are configured to be removably attached to the reflector for supporting the reflector. The modular light fixture may further comprise an enclosure configured to support the first end section, second end section, and reflector to form a unitary structure.
The modular light fixture may further comprise at least one power conductor configured to provide power to the ballast and the electronic control circuit. The ballast may comprise a dimming ballast, wherein the dimming ballast provides stepwise dimming.
According to some embodiments, the modular light fixture may further comprise an emergency backup power supply contained within the first or second end. The emergency backup power supply module may comprise at least one rechargeable battery, a charging circuit configured to charge the at least one rechargeable battery, and a power outage detecting circuit configured to detect the occurrence of a power outage. When the power outage detecting circuit detects a power outage, the at least one rechargeable battery may be configured to provide power to the ballast and electronic control circuit. The charging circuit charges the at least one rechargeable battery from power that is also supplied to the ballast and electronic control circuit. The charging circuit may alternatively charge the at least one rechargeable battery from power supplied by a remote circuit. This embodiment may also include an accessible test switch integrated into the housing for testing the back-up power and at least one LED to show whether a back-up power test has passed or failed. A remote test switch may also be used for testing the back-up power.
The lamp supported by the modular light fixture may be a fluorescent lamp, a light emitting diode (LED) lamp, or other type of lamp.
Another modular light fixture is disclosed in which it comprises a first end section having a first housing and a first lamp holder, a second end section having a second lamp holder, a ballast located in an interior of the first housing, and at least one control conductor configured to communicate signals between the first end section and the second end section. The first lamp holder may be configured to support a first end of a lamp and the second lamp holder is configured to support a second end of the lamp.
Furthermore, the modular light fixture may comprise at least one environmental sensor configured to sense at least one environmental condition and an electronic control circuit configured to receive signals indicative of the at least one environmental condition. The second end section may comprise a second housing, and the electronic control circuit may be located in an interior of the second housing. The electronic control circuit may be configured to communicate control signals to the ballast via the at least one control conductor.
Another modular light fixture is disclosed herein, wherein the modular light fixture comprises a first end section having a first housing, a first lamp holder, a first clip, and a second clip, and a second end section having a second lamp holder, a third clip, and a fourth clip. The modular light fixture also comprises a ballast located in an interior of the first housing and a reflector that is attached to the first clip, second clip, third clip, and fourth clip. The first lamp holder is configured to support a first end of a lamp and the second lamp holder is configured to support a second end of the lamp.
In this embodiment, the reflector is removably attached to the first clip, second clip, third clip, and fourth clip. Also, the modular light fixture may further comprise an enclosure configured to support the first end section, second end section, and reflector to form a unitary structure. The modular light fixture may further comprise at least one environmental sensor located in a second housing of the second end section, wherein the at least one environmental sensor is configured to sense at least one environmental condition, and an electronic control circuit located in the second housing, wherein the electronic control circuit is configured to receive a signal indicative of the at least one environmental condition sensed by the at least one environmental sensor. The modular light fixture may further comprise at least one control conductor configured to communicate signals between the first end section and the second end section.
A method of assembling a modular light fixture is also disclosed in the present disclosure. The method comprises the step of providing a first end section having a first housing, a first lamp holder, a first clip, and a second clip and providing a second end section having a second lamp holder, a third clip, and a fourth clip. The method also includes installing a ballast in an interior of the first housing. Also, the method includes attaching a reflector to the first clip and the second clip of the first end section and attaching the reflector to the third clip and the fourth clip of the second end section. Finally, the method includes connecting a first end of a lamp to the first lamp holder of the first end section and connecting a second end of the lamp to the second lamp holder of the second end section.
The method may further comprise the step of installing the first end section, second end section, and reflector in an enclosure to form a unitary structure. The method may also comprise installing at least one environmental sensor in an interior and/or exterior of a second housing of the second end section, the at least one environmental sensor configured to sense at least one environmental condition, and installing an electronic control circuit in the interior of the second housing, the electronic control circuit configured to receive a signal indicative of the at least one environmental condition sensed by the at least one environmental sensor. The method may also include attaching at least one control conductor between the electronic control circuit and the ballast. In an alternative embodiment, the method may comprise installing the at least one environmental sensor in an interior and/or exterior of the first end section.
The method may also comprise installing at least one receiver in an interior and/or exterior of the first or second housing, the receiver being configured to receive (e.g., via an antenna) wireless control signals. The method may include wirelessly receiving the control signals and forwarding the control signals to the ballast and/or the electronic control circuit to control at least one lamp disposed in the light fixture. The wireless receiver may be configured to receive automated demand response (ADR) signals from a power utility company, and wherein the electronic control circuit is configured to control the lamp according to the ADR signals.
It will be appreciated that features of apparatus shown and described in connection with only one or more of
Thus, apparatus and methods for supporting and energizing a lamp have been provided. Persons skilled in the art will appreciate that the present invention can be practiced by other than the described embodiments, which are presented for purposes of illustration rather than of limitation, and the present invention is limited only by the claims which follow.
This application is a continuation-in-part of co-pending U.S. application Ser. No. 12/770,468, filed on Apr. 29, 2010, which is a continuation-in-part of co-pending U.S. application Ser. No. 12/679,980, which is a 35 U.S.C. § 371 filing of International Application No. PCT/US09/50742, filed Jul. 15, 2009, which claims the benefit of U.S. Provisional Application No. 61/144,612, filed on Jan. 14, 2009, and is a continuation-in-part of U.S. Nonprovisional application Ser. No. 12/173,171, filed on Jul. 15, 2008, now U.S. Pat. No. 8,113,684, all of which are hereby incorporated by reference herein in their entireties.
Number | Date | Country | |
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61144612 | Jan 2009 | US |
Number | Date | Country | |
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Parent | 12770468 | Apr 2010 | US |
Child | 13662670 | US | |
Parent | 12679980 | Mar 2011 | US |
Child | 12770468 | US | |
Parent | 12173171 | Jul 2008 | US |
Child | 12679980 | US |