The present application relates generally to toilets. More specifically, the present disclosure relates to flush engines for improved performance of toilets.
Generally, toilets including in-line pressure flush engines require high in-line water pressure operate. In-line pressure flush engines receiving water under insufficient pressure may operate poorly, failing to adequately remove waste from and rinse the bowl. Many buildings (e.g., commercial, residential) may not receive water under sufficient in-line pressure for in-line pressure flush engines to operate reliably. Accordingly, there is a need for an in-line flush engine capable of reliably flushing under lower in-line pressure.
Objects, features, and advantages of the present disclosure should become more apparent upon reading the following detailed description in conjunction with the drawing figures, in which:
The figures illustrate certain exemplary embodiments of the present disclosure in detail. It should be understood that the present disclosure is not limited to the details and methodology set forth in the detailed description or illustrated in the figures. It should be understood that the terminology used herein is for the purposes of description only and should not be regarded as limiting.
Described herein are devices, systems, and methods for flushing in-line toilets. Specifically, described herein are gate valves and flush assemblies for flushing in-line toilets. The gate valves and flush assemblies described herein may advantageously allow a toilet supplied with water at a relatively low pressure to be reliably flushed.
It should be noted that the shapes and configurations of the base 20, seat assembly 30, and the internal components (including the trapway and other features) may vary from the embodiments shown and described herein, and that the embodiments disclosed herein are not intended as limitations. It should be noted that various components of the toilet may be made of a vitreous material such as clay. It should be noted that various components of the toilet may be polymeric and/or over molded or otherwise fixed to the toilet. The toilet disclosed herein may have a wide variety of skirted toilet configurations, and all such configurations are intended to be encompassed herein. The following description of various toilet features is therefore intended as illustration only of one possible embodiment, and it should be understood by those reviewing the present description that similar concepts or features may be included in various other embodiments.
The base 20 of the toilet 10 may include a wall 23 having any suitable shape that is configured to form a bowl 21 having an opening formed by an upper rim at the top of the opening. The base 20 may also be configured to include a plurality of walls having varying shapes that together form a bowl having an opening formed by a rim. The wall 23 of the pedestal may extend downward and/or rearward from the bowl 21 to form a lower portion 22 configured to support the base 20 and the toilet 10. The lower portion 22 may be formed by the end (e.g., lower rim) of the wall 23, or may include a member that extends generally in a horizontal plane from one or more than one end of the wall 23.
The base 20 may also include a top member that extends between two sides of the wall 23 (or between two opposing walls) and is provided rearward (or behind) the bowl 21, wherein the top member forms a plateau for supporting the seat assembly 30. For example, the top member may include one or more than one opening, wherein each opening is configured to receive a fastening device (e.g., bolt, screw, etc.) to couple (e.g., attach) the seat assembly 30 to the top member of the base 20. As another example, the top member may include one or more than one fastening device (e.g., bolts, recessed nuts, etc.) integrally formed therein (i.e., already provided connected or coupled to the base 20), wherein the fastening device may be used to couple or secure at least a portion of the seat assembly 30 to the base 20. The seat assembly 30 may include a hinge, hinge shoulders configured to receive a fastener, a seat coupled to the hinge and a cover coupled to the hinge.
The bowl 21 of the base 20 may be configured to include a receptacle (e.g., sump) and an outlet opening, wherein the water and waste is collected in the receptacle until being removed through the outlet opening, such as upon activation of the actuator. The base 20 may also include a base internal passageway, such as a trapway, that connects the outlet opening or discharge outlet of the bowl 21 to a drain or soil pipe. The passageway, or trapway, generally includes a first portion, a second portion, and a weir separating the first and second portions. The first portion of the passageway may extend from the outlet opening of the bowl 21 at an upwardly oblique angle to the weir. The second portion of the passageway may extend from the weir downwardly to the exiting device, such as the drain or soil pipe.
Between operational cycles (e.g., flush cycles) of the toilet 10, the water (and waste) is collected in the first portion of the trapway (in addition to the receptacle of the bowl), such that the weir prohibits the water from passing past the weir and into the second portion of the trapway. A flushing cycle may begin upon activation of the actuator. Upon activation of the actuator, additional water (e.g., from an in-line water supply 40) may be discharged into the bowl 21 of the base 20, resulting in the flushing action and waste removal through the soil pipe. For example, water may be discharged into the bowl from one or more rim outlets located in or below a rim of the toilet and/or a sump jet disposed in a sump (e.g., first part of the trapway) of the toilet. The flushing cycle may include generation of a siphon to assist the flushing action and waste removal.
The seat assembly 30 may include a cover member 32 (e.g., lid), a seat member 31 (e.g., ring member), and a hinge. The seat member 31 may be configured to include an annular member that encircles an opening, wherein the annular member provides a seating surface for the user of the toilet 10. The seat member 31 may also be pivotally coupled (e.g., attached) to the hinge, wherein the seat member may rotate (or pivot) about the hinge, such as between a first lowered or seated position and a second raised or upright position. The cover member 32 may be configured to be round, oval, or any other suitable shape. Typically, the profile or shape of the outer surface of the cover member will be configured to match (i.e., to be substantially similar) to the profile of the outer surface of the seat member to improve the aesthetics of the seat assembly and toilet. The cover member 32 may also be coupled to the hinge, wherein the cover member may rotate (or pivot) about the hinge, such as between a first lowered or down position and a second raised or upright position. The cover member 32 may be provided above the seat member in the down position to thereby cover the opening of the seat member 31, as well as to conceal the inside of the bowl 21 of the base 20. The cover member 32 may be configured to be disposed in an upright position, such that the cover member 32 remains in the upright position in order for a user to sit upon the seat member 31.
Referring to
In some examples, as illustrated in
In some examples, as illustrated in
The gate 130 may be configured to selectively block the opening 120 extending through the housing 110. In some examples, as illustrated in
Referring generally to
As illustrated in
Still referring to
Additionally, in some examples, the hydraulic cylinder 140 may include an outer sealed shell 147 surrounding the one or more reservoirs 146 included in the hydraulic cylinder 140. The outer sealed shell 147 may protect the one or more reservoirs 146 and may contain fluid within the hydraulic cylinder 140, for example, in the event that a lining 145 or reservoir 146 ruptures. Additionally, the hydraulic cylinder 140 may include a mechanism (e.g., lever) configured to manually open and/or close the hydraulic cylinder 140. For example, the lever may be used to open the hydraulic cylinder 140, such that the gate valve 130 is moved to an open position, preventing overflow of a toilet including the hydraulic cylinder 140. In some examples, the one or more liners 145 may be a coating sprayed on (e.g., an interior of) the hydraulic cylinder 140. In some examples, the hydraulic cylinder 140 may include one or more sealing members 148 (e.g., O-rings) configured to prevent water or fluid from contacting the moving parts (e.g., piston 141) of the hydraulic cylinder 140.
Referring to
As illustrated in
The hydraulic cylinder 240 may further include a piston 241 disposed within the hydraulic cylinder 240. The piston 241 may be free to move within the hydraulic cylinder 240. In some examples, the piston 241 may be disposed between the first inlet 260 and the second inlet 270. When a flow of fluid is supplied through the first inlet 260 into the first end 242 of the hydraulic cylinder 240, the piston 241 may be moved toward the second end 243 of the hydraulic cylinder 240. Specifically, a pressure of the fluid in the first end 242 of hydraulic cylinder may be greater than a pressure of fluid in the second end 243 of the hydraulic cylinder 240, causing the piston to move toward the second end 243 of the hydraulic cylinder 240. Conversely, when a flow of fluid is supplied through the second inlet 270 into the second end 243 of the hydraulic cylinder 240, the piston 241 may be moved toward the first end 242 of the hydraulic cylinder 240. Specifically, a pressure of fluid in the second end 243 of the hydraulic cylinder 240 may be greater than a pressure of fluid in the first end 242 of the hydraulic cylinder 240, causing the piston 241 to move toward the first end 242 of the hydraulic cylinder 240.
As illustrated in
The one or more linkages 250 connecting the piston 241 and the gate 230 may cause the gate 230 to move as the piston 241 moves. Accordingly, in some examples, as the piston 241 moves toward the second end 243 of the hydraulic cylinder 240 (e.g., toward the second inlet 270) the linkage 250 may cause the gate 230 to move (e.g., slide) toward and eventually to a closed position in which the gate 230 complete blocks the opening 220. In some examples, when the gate 230 is in the closed position, the gate 230 may abut an interior of the housing 210, preventing the piston 241 from moving further toward the second end 243 of the hydraulic cylinder 240. Similarly, when the piston 241 moves towards the first end 242 of the hydraulic cylinder 240 (e.g., toward the first inlet 260) the linkage 250 may cause the gate 230 to move (e.g., slide) toward and eventually to an open position in which the gate 230 does not block the opening. In some examples, when the gate 230 is in the open position, the gate 230 may abut an interior surface of the housing 210, preventing the piston 241 from moving further toward the first end 242 of the hydraulic cylinder 240.
Referring to
The first valve 320 may be configured to selectively supply a flow of water from the water supply 310 to the gate valve 340 and the rim outlet 350. Specifically, the first valve 320 may be configured to selectively supply a flow of water to a first end (e.g., 242) of a hydraulic cylinder (e.g., 140, 240) included in the gate valve 340. As described above with respect to
Additionally, the first valve 320 may selectively supply a flow of water to the rim outlet 350 disposed at or near a rim of the toilet (e.g., 10). In some examples, the rim outlet 350 may be positioned downstream of the gate valve 340 such that water flowing through the first valve flows into the first end of the hydraulic cylinder, closing the gate valve 340, before flowing through the rim outlet 350. In some examples, the flow of water through the first valve 320 may flow into the hydraulic cylinder, moving the piston to the second end of the hydraulic cylinder, corresponding to a closed position of the gate, before flowing to the rim outlet 350. The flow of water supplied to the rim outlet may be used for rinsing and/or filling the bowl the toilet.
The second valve 330 may be configured to selectively supply a flow of water from the water supply 310 to the gate valve 340 and the sump jet outlet 360. Specifically, the second valve 330 may be configured to selectively supply a flow of water to a second end (e.g., 243) of a hydraulic cylinder (e.g., 140, 150) included in the gate valve 340. As described above with respect to
Additionally, the second valve 330 may selectively supply a flow of water to the sump jet outlet 360 disposed at a sump of the toilet (e.g., 10). In some examples, the sump jet outlet 360 may be positioned downstream of the gate valve 340 such that water flowing through the second valve 330 flows into the second end of the hydraulic cylinder, opening the gate valve 340, before flowing through the sump jet outlet 360. In some examples, the flow of water through the second valve 330 may flow into the hydraulic cylinder, moving the piston to the first end of the hydraulic cylinder, corresponding to an open position of the gate, before flowing to the sump jet outlet 360.
Referring to
Referring to
Referring to
In some examples, the toilet 400 may further include a vent channel 450 extending from an inlet 451 at a top of the trapway 440 to an outlet 452 at the trapway 440 downstream of the gate valve 340. The vent channel 450 may further include a vent channel valve 460 configured to selectively allow a flow of fluid, for example, water and/or air, through the vent channel 450. In some examples, the vent channel valve 460 may be a solenoid valve. The vent channel 450 may be configured to vent air from the trapway upstream of the gate valve 340 to downstream of the gate valve 340 when the gate valve 340 is closed, allowing a portion to the trapway upstream of the gate valve to be filled (e.g., pre-primed) with water. In addition to venting the trapway 440, the vent channel 450 may provide overflow protection when the gate valve 340 is closed. Specifically, water in the trapway may flow into the inlet 451 of the vent channel 450 disposed at a top of the trapway 440 when a water level in the toilet (e.g., the bowl 420) is above the inlet 451. Water flowing into the vent channel may flow to the outlet 452, downstream of the gate valve 340, preventing the toilet 400 from overflowing. In some examples, the vent channel valve 460 may be open when the gate valve 340 is closed allowing the vent channel 450 to vent air downstream of the gave valve 340 and providing overflow protection. In some examples, the vent channel valve may be closed when the gate valve 340 is open.
In some examples, the toilet 400 may include an additional water feed (e.g., water supply line) into the trapway 440. The additional water feed may advantageously allow the filling of the trapway 440 to be separated from the filling of the bowl 420. For example, the trapway 440 and bowl 420 may be filled with or from different water sources. For example, a separate (e.g., first) source of water (e.g., grey water) may be used to fill the trapway 440 and a second source of water (e.g., freshwater) may be used to fill the bowl 420 and complete actions (e.g., closing) of the gate valve 340. This may advantageously allow two volumes of water (e.g., grey water, freshwater) to be kept separate and prevent a user from seeing and or smelling grey water when it is used in an operational cycle of the toilet 400. In some examples, even when only a single water source is included, an additional or separate water feed to the trapway 440 may advantageously provide more precise control over the flushing system and required volumes of water.
In some examples, the toilet 400 and/or flush engine 300 may further include a controller 800 connected to and/or in communication with the first valve 320, the second valve 330, and the vent channel valve 460. The controller 800 may be configured to send control signals and/or electric current to the first valve 320, second valve 330, and/or vent channel valve 460 causing the first valve 320, second valve 330, and/or vent channel valve 460 to open or close.
In some examples, the toilet 400 and/or flush engine 300 may further include a power supply 470 connected to the first valve 320, second valve 330, vent channel valve 460, and controller 800. The power supply 470 may be configured to provide power (e.g., electric current) to the first valve 320, second valve 330, vent channel valve 460, and controller 800. In some examples, the power supply 470 may be a battery pack including one or more batteries (e.g., disposable, rechargeable). In other examples, the power supply 470 include a plug and/or wall outlet.
In some examples, the gate valve 340 may not be operated by a hydraulic cylinder in instead the flush engine 300 and/or toilet 400 may include a pair of solenoids configured to actuate the gate valve 340 (e.g., between open and closed positions). The pair of solenoids actuating the gate valve 340 may allow the gate valve to open or close independently of water being supplied to the rim outlet 350 and the sump jet outlet 360 (e.g., independently of the first valve 320 and second valve 330). For example, allowing the gate valve 340 to open, starting a siphon, a predetermined period of time before water is dispensed from the sump jet outlet 360.
Referring to
As illustrated in
The toilet 500 further includes gate valve 530. The gate valve 530 may be disposed in the trapway 440. Specifically, in some examples, the gate valve 530 may be disposed in a horizontal or substantially horizontal leg of the trapway. In some examples, the gate valve 530 may be a flapper door configured to move (e.g., pivot) between an open position in which the gate valve 530 does not block the trapway 440 and a closed position, as illustrated in
In some examples, the actuator 531 may be a hydraulic cylinder (e.g., 140) configured to open and/or close the gate valve 530. Specifically, the hydraulic cylinder 140 cause a flapper door to rotate or pivot between an open and a closed position. In some examples, as described above, when water is provided to a rim outlet 350 the hydraulic cylinder (e.g., 140) may cause the flapper door of the gate valve 530 to be moved to or remain in an open position and when water is provided to a sump outlet 360 the hydraulic cylinder (e.g., 140) may cause the flapper door of the gate valve 530 to be moved to or to remain in a closed position.
In addition to selectively blocking the trapway 440, the gate valve 530 may selectively block or closed the vent channel 450. Specifically, the gate valve 530 may rotates so as to block or close the vent channel 450 when the trapway 440 is open or unobstructed and the gate valve 530 may rotate so as to open the vent channel 450 when the trapway 440 is closed.
Accordingly, the toilet 500 may advantageously allow the gate valve 530 to operate independently, of water being supplied to the rim outlet 350 and the sump jet outlet 360 (e.g., independently of the first valve 510 and second valve 520). For example, allowing the gate valve 530 to open, starting a siphon, a predetermined period of time before water is dispensed from the sump jet outlet 360. However, as noted above, in some examples, a hydraulic cylinder (e.g., 140) may still be used with a gate valve 530 including a flapper door such that the gate valve 530 opens and closes as water is supplied to the rim outlet 350 and sump outlet 360, respectively.
The controller 800 may be configured to send control signals and/or electric current to the first valve 510, the second valve 520, and the actuator 531 to open and/or close the first valve 510, second valve 520, and gate valve 530, respectively. The power supply may be connected to and configured to supply power to the controller 800, first valve 510, second valve 520, and actuator 531.
Referring to
In a first act S101, a first valve 320 (e.g., rim valve) is opened. As described above with respect to
In a second act S103, a flow of water (e.g., conveyed through the first valve 320) pre-rinses the bowl 420 of the toilet 400. Specifically, a flow of water may be provided through the first valve 320 to a rim outlet 350 of the toilet 400. The flow of water may flow through the rim outlet 350 into the bowl 420, rinsing (e.g., pre-rinsing) the bowl 420.
In a third act S105, the first valve 320 (e.g., rim valve) is closed. In some examples, the first valve 320 may be closed in response to a control signal and/or electric current provided via the controller 800. In some examples, the controller 800 may be configured to close the first valve 320 a predetermined period of time after the first valve 320 is opened. The predetermined period of time may correspond to a desired volume of water used to pre-rinse the bowl 420.
In a fourth act S107, the second valve 330 (e.g., sump jet valve) is opened. As described above, with respect to
In a fifth act S109, the gate valve 340 is opened using the hydraulic cylinder (e.g., 240). Specifically, a flow of water (e.g., conveyed through the second valve 330) flows into a second end (e.g., 243) of the hydraulic cylinder moving a piston (e.g., 241) to a first end (e.g., 242) of the hydraulic cylinder. As the piston moves the first end one or more linkages (e.g., 250) may cause the gate (e.g., 230) to move to an open position. For example, the gate (e.g., 230) may slide within a housing (e.g., 210) between the open and closed positions. In some examples, as the gate valve 340 opens, water disposed in the trapway may flow through the gate valve 340 creating a siphon in the toilet 400.
In a sixth act S111, a flow of water (e.g., conveyed through the second valve 330) is dispensed through the sump jet outlet 360. Specifically, a flow of water may be provided through the second valve 330 to a sump jet outlet 360 disposed in the sump 430. The water may flow through the sump jet outlet 360 into the sump 430 of the toilet.
In a seventh act S113, the second valve 330 (e.g., sump jet valve) is closed. In some examples, the second valve 330 may be closed in response to a control signal and/or electric current provided via the controller 800. In some examples, the controller 800 may be configured to close the second valve 330 a predetermined period of time after the second valve 330 is opened. The predetermined period of time may correspond to a desired volume of water to be dispensed through the sump jet outlet 360.
In an eighth act S115, the first valve 320 (e.g., rim valve) is opened. As described above with respect to
In a ninth act S117, the gate valve 340 is closed using the hydraulic cylinder (e.g., 240). Specifically, a flow of water (e.g., conveyed through the first valve 320) flows into the first end (e.g., 242) of the hydraulic cylinder moving a piston 241 to the second end (e.g., 243) of the hydraulic cylinder. As the piston moves to the second end one or more linkages (e.g., 250) may cause the gate (e.g., 230) to move to a closed position.
In a tenth act S119, the bowl 420 is rinsed and the bowl 420 and trapway 440 are filled with water. Specifically, a flow of water (e.g., conveyed through the first valve 320) provided to the bowl 420 through the rim outlet 350 rinses the bowl and fills the bowl 420 and the trapway 440 with water. The gate valve 340 may be closed during act S119, preventing water provided via the rim outlet 350 from flowing through the trapway 440. In some examples, the trapway 440 may be completely filled with water, pre-priming the trapway for a subsequent operational cycle.
In an eleventh act, S121, the first valve 320 (e.g., rim valve) is closed. In some examples, the first valve 320 may be closed in response to a control signal and/or electric current provided via the controller 800. In some examples, the controller 800 may be configured to close the first valve 320 a predetermined period of time after the first valve 320 is opened. The predetermined period of time may correspond to a desired or required volume of water to completely fill the trapway, pre-priming the toilet for a subsequent operational cycle.
In some examples, the flow chart 600 may further include opening a vent channel valve 460. For example, the vent channel valve may be opened before or when the gate valve 340 is closed. Specifically, the vent channel valve 460 may maintain the vent channel 450 in an open position as the bowl 420 and trapway 440 are filled with water provided through the rim outlet 350. Maintaining the vent channel 450 in open state may allow air to be vented from the trapway upstream of the gate valve 340 to the trapway downstream of the gate valve 340 and prevent the toilet 400 from overflowing while the bowl 420 and trapway 440 are filled with water. In some examples, the flow chart 600 may further include closing the vent channel valve 460. In some examples, the vent channel valve 460 may be closed after the bowl 420 and trapway 440 are filled with water. In other examples, the vent channel 460 may be closed before the bowl 420 and the trapway 440 are filled with water. For example, the vent channel 460 may be closed after a predetermined volume of water has entered the trapway 440 and while the bowl 420 is still filling, preventing additional water from entering the trapway 440 and allowing for a partial fill of the trapway 440. This may advantageously allow for the use of less water during an operational (e.g., flush) cycle.
Referring to
The contents of the database 703 may include one or more volumes of water for example, a volume of water to pre-rinse the bowl 420, a volume of water dispensed from a sump jet outlet 360 during an operational cycle, and/or a volume of water required to fill the bowl 420 and trapway 440. The database may store volumes of water, flow rates (e.g., through rim outlet 350, sump jet outlet 360) and/or predetermined periods of time corresponding (e.g., required to provide) volumes of water. In some examples, the database 703 may store an equation or equations for calculating a volume, flow rate, or time period relating to water dispensed and/or conveyed through the first valve 320 and second valve 330.
The memory 704 may be a volatile memory or a non-volatile memory. The memory 704 may include one or more read only memory (ROM), random access memory (RAM), a flash memory, an electronic erasable program read only memory (EEPROM), or other type of memory. The memory 704 may be removable from the apparatus 700, such as a secure digital (SD) memory card.
The memory 704 and/or the computer readable medium 705 may include a set of instructions that can be executed to cause the controller to perform any one or more of the methods or computer-based functions disclosed herein. For example, the controller 750 may send one or more controller signals and/or electric current to the first valve 320, second valve 330, and vent channel valve 460 opening and/or closing the valves (i.e., such that the flush engine 300 and/or toilet 400 performs the flow chart 600).
A user may initiate an operational cycle, input one or more volumes, and/or input one or more time periods relevant to an operational cycle using the display 712 and/or user input device 713. The display 712 may comprise a screen and the user input device 713 may comprise one or more buttons on the apparatus 700. In some embodiments, the display 712 and user input device 713 may comprise a touch sensitive surface (i.e., a touch screen). In some examples, the user input device may be an actuator as described above with respect to
The communication interface 714 may be connected to the network 720, which may be the internet. In some embodiments, the network 720 may be connected to one or more mobile devices 722. The one or more mobile devices may be configured to send a signal to the communication interface 714 via the network 720. For example, a more mobile devices may send a signal to the communication interface to initiate an operational cycle of the toilet 400 or change one or more volumes of water and/or time periods (e.g., predetermined time periods) associated with an operation cycle of the toilet.
The communication interface 714 may include any operable connection. An operable connection may be one in which signals, physical connections and/or logical communications may be sent and/or received. An operable connection may include a physical interface, an electrical interface, and/or a data interface. The communication interface 714 provides for wireless and/or wired communications in any known or later developed format.
Referring to
As illustrated in
Referring to
As illustrated in
The hydraulic turbine 1110 may be in fluid communication with and receive a flow of water from the water supply. The hydraulic turbine 1110 may also be in fluid communication with the rim valve or first valve 320 and the jet valve or second valve 330. In some examples, the hydraulic turbine 1110 may be disposed upstream of first valve 320 and the second valve 330. Accordingly, in some examples, a flow of water from the water supply may travel through the hydraulic turbine 1110 before traveling to the first valve 320 and the second valve 330. In some examples, after traveling through the hydraulic turbine 1110, the flow of water may be split so as to be provided to the first valve 320 and the second valve 330 in parallel.
According to some examples of the present disclosure, the hydraulic turbine 1110 may be disposed in the housing 1150. For example, the hydraulic turbine 1110 may be disposed along a pathway or conduit in fluid communication with the inlet 1151, such that the hydraulic turbine 1110 receives a flow of water (e.g., first flow of water) provided to the inlet 1151. After flowing through the hydraulic turbine 1110 the flow of water (e.g., first flow of water) may be provided to the first valve 320 and the second valve 330 in parallel. Specifically, the flow of water (e.g., first flow of water) may be split such that a first portion of the flow of water is provided to the first valve 320 and a second portion of the flow of water is provided to the second valve 330. In some examples, half of the flow of water (e.g., first flow of water) may be provided to each of the first valve 320 and the second valve 330. According to the present disclosure, two or more pathways, conduits, hoses, or the like disposed between the hydraulic turbine 1110 and the first and second valves 320, 330 may split the flow of water (e.g., first flow of water) such that the flow of water is provided to the first valve 320 and the second valve 330 in parallel.
In accordance with other examples of the present disclosure, the hydraulic turbine 1110 may be disposed outside of the housing 1150; for example, the hydraulic turbine 1110 may be disposed upstream of the housing 1150 between a water supply and the housing 1150. In yet other examples, the hydraulic turbine 1110 may be disposed downstream of the first valve 320 or the second valve 330. The hydraulic turbine 1110 may be disposed downstream of the first valve 320 and the second valve 330 within the housing 1150 or outside of the housing 1150.
The hydraulic turbine 1110 may be electrically connected to the battery 1120 and/or controller 800. According to some examples, the battery 1120 and/or controller 800 may be disposed in the housing 1150. The battery 1120 may be configured to store power generated by the hydraulic turbine 1110. In some examples, power generated by the hydraulic turbine 1110 may travel through the controller 800 before being stored in the battery 1120. Additionally, the battery 1120 and/or controller 800 may be configured to provide power stored in the battery 1120 to one or more components of the system 1000 for flushing a toilet. Specifically, the battery 1120 and/or controller 800 may be connected to and configured to provide power to any of the first valve 320, second valve 330, auxiliary valve 1220, and the flow regulator 1230.
In accordance with various examples of the present disclosure, toilets 400 and 500 described above with respect to
The controller 800 may be connected to and/or in communication with the hydraulic turbine 1110, the battery 1120, the rim valve or first valve 320, and the jet valve or second valve 330. The controller 800 may be configured to provide one or more control signals and/or electric current to the first valve 320 and/or the second valve 330 causing the first valve 320 and or the second valve to actuate (e.g., open, close). The controller 800 may receive power (e.g., electric current) from the hydraulic turbine 1110 and/or the battery 1120.
Still referring to
According to various examples of the present disclosure, the auxiliary valve 1220 may be selectively closed, such that when a flow of water is provided through the rim valve or first valve 320, the flow of water is forced to flow into the first end or first side of the hydraulic cylinder, moving the piston to a second end of the hydraulic cylinder, closing the gate valve 1210. In some examples, the auxiliary valve 1220 may be a solenoid valve. In some examples, the auxiliary valve 1220 may be a binary valve; for example, the auxiliary valve 1220 may be configured to actuate between two positions, a completely open position, and a completely closed position. In other examples, the auxiliary valve 1220 may be operable to open to various intermediate positions in addition to completely open and completely closed positions.
According to the present disclosure, the controller 800 may be connected to and/or in communication with the auxiliary valve 1220. The controller 800 may be configured to provide one or more control signals and/or electric current to the auxiliary valve 1220 causing the auxiliary valve 1220 to actuate (e.g., open, close). Additionally, the battery 1120 may be configured to provide power to the auxiliary valve 1220.
Referring to
According to some examples of the present disclosure, the flow regulator 1230 may be a pressure regulator including a pressure sensor configured to sense or detect the pressure of water supplied the flow controller 1100 (e.g., through inlet 1151). The pressure sensor may be in communication with the controller 800 and may provide sensor data (e.g., the sensed pressure) to the controller 800. The controller 800 may be configured to calculate a flow rate of water provided through the rim valve or first valve 320 and the jet valve or second valve 330 when the first valve 320 and the second valve 330 are open (e.g., fully open) using the sensed pressure and known characteristics of the flow controller 1100. Specifically, the controller 800 may calculate a flow rate provided through one of the first valve 320 or the second valve 330 using one or more of the sensed pressure; a flow area through the first valve 320 or the second valve 330 when the first valve 320 or second valve 330, respectively, are open; a reduction in pressure caused by the hydraulic turbine 1110; the shape, area, length, and/or a friction coefficient of conduit(s), pipe(s), or tube(s) extending between the flow regulator 1230 and the first valve 320 or second valve 330, respectively, and a reduction in pressure caused by a pathway or conduit network required to split the flow of water provided to the flow controller 1100, such that the flow of water is provided to the first valve 320 and the second valve 330 in parallel.
According to some examples of the present disclosure, only one of the first valve 320 and the second valve 330 may be open at once. Accordingly, in some examples, when the first valve 320 and the second valve 330 have the same have the same flow area and the pathways or conduit providing the flow of water to the first valve 320 and the second valve 330 are the same, a flow rate through the first valve 320 and the second valve 330, when the first valve 320 and the second valve 330, respectively, are open may be the same.
The controller 800 may be configured to adjust a duration or durations of time during which the first valve 320 and/or the second valve 330 are open based on the calculated flow rates through the first valve 320 and/or second valve 330. Specifically, the controller 800 may be configured to adjust a duration of durations of time during which the first valve 320 and/or the second valve 330 are open so that a desired or predetermined volume of water is provided to the bowl (e.g., through the rim outlet 350 or jet outlet 360, respectively) each time the rim valve or first valve 320 and/or jet valve or second valve 330 are opened.
According to some examples, of the present disclosure, the pressure regulator may sense the pressure of water supplied to the flow controller 1100 and the controller 800 may calculate a flow rate through the first valve 320 and/or the second valve 330 and adjust the duration or times for which the first valve 320 and/or second valve 330 are held open during each step or operation of the flush cycle periodically. For example, the pressure may be sensed, flow rates may be calculated, and timings may be adjusted at a regular interval, such as, hourly, at 12 hour intervals, daily, weekly, monthly, and the like.
In other examples of the present disclosure, the flow regulator 1230 may be a flow restrictor. The flow restrictor may be configured to reduce the pressure of water supplied to the flow controller 1100, such that a flow of water having a desired or predetermined flow rate is provided to the flow controller 1100. Specifically, the flow restrictor may be disposed between the water supply and the flow controller 1100 and may impede the flow of water provided to the flow controller by partially obstructing or blocking a pathway between the water supply and the flow controller 1100.
According to some examples, the flow restrictor may reduce the flow rate of water provided to the flow controller 1100 when the first valve 320 and/or the second valve 330 are opened, such that a flow rate of water supplied to the flow controller 1100 is uniform and constant. Accordingly, water having a constant flow rate may be provided to the flow controller when the first valve 320 and/or second valve 330 is opened such that a desired or predetermined volume of water may be dispensed to the bowl (e.g., through the rim outlet 350 and/or jet outlet 360, respectively) consistently, without having to adjust a duration or durations of time for which the first valve 320 and/or second valve 330 are help open.
Still referring to
Specifically, in some examples, the backflow prevention device may be an atmospheric vacuum breaker (AVB). The AVB may be configured to allow air to enter a pathway or conduit between the water supply and the flow controller 1100 if the pressure upstream of the AVB (i.e., between the AVB and the water supply) is equal to or less than atmospheric pressure. Specifically, the AVB may include a poppet valve, which during normal use is maintained in a closed position under the pressure of water provided by the water supply. However, if the pressure between the AVB and the water supply drops and is equal to or less than atmospheric pressure, the poppet valve moves to an open position, allowing air to flow into the pathway or conduit between the AVB and the flow controller 1100 and blocking a pathway or conduit between the AVB and the water supply. According to some examples of the present disclosure, if fluid downstream of the AVB flows through an air port (e.g., poppet valve) of the AVB during operation of the AVB, the flow traveling through the air ports may be contained and conveyed to a leakage port. In some examples, the backflow prevention device, specifically, an AVB may be disposed at or above an elevation of the highest outlet (e.g., rim outlet 350, jet outlet 360) included in the system 1000. Specifically, according to some examples of the present disclosure, the backflow prevention device 1240 may be disposed above a rim channel (e.g., 410) and/or the rim outlet 350.
Still referring to
According to the present disclosure, the actuator 1250 may include on or more tactile (e.g., movable) buttons and/or one or more sensors, for example, capacitive sensors, configured to receive an input when the user is proximate to the sensor. According to some examples of the present disclosure, the actuator 1250 may be disposed on a skirt or shroud of the toilet. For example, the actuator 1250 may be disposed on the skirt of a toilet at a right or left side of the toilet.
Referring to
Referring to
As illustrated in
In some examples, the housing 1150 may be disposed within a shroud or skirt of the toilet 1400. In some examples, the housing 1150 may be disposed at the back of the toilet 1400, for example, behind a sump 430 of the toilet 1400. In some examples, the housing 1150 may be disposed at a bottom of the toilet 1400, for example, below a sump 430 of the toilet. According to some examples, of the present disclosure, the housing 1150 may be disposed at a back and a bottom of the toilet 1400. For example, the housing 1150 may be coupled to a base of the toilet 1400 configured to support the toilet 1400.
As described above, the flow controller 1100 and/or the housing 1150 may include a hydraulic turbine 1110, a rim valve or first valve 320, a jet valve or second valve 330, a controller 800, and a battery 1120.
As shown in
As shown in
Referring to
In a first act S201, a rim valve or first valve 320 is opened. As described above, with respect to
In a second act S203, the auxiliary valve 1220 is opened. As described above with respect to
In a third act S205, a flow of water (e.g., conveyed through the first valve 320 and the auxiliary valve 1220) pre-rinses the bowl 420 of the toilet 400. Specifically, a flow of water may be provided through the first valve 320, through the auxiliary valve 1220, and through the rim channel 410 to a rim outlet 350 of the toilet 400. The flow of water may flow through the rim outlet 350 into the bowl 420, rinsing (e.g., pre-rinsing) the bowl 420.
In a fourth act S207, the first valve 320 (e.g., rim valve) is closed. In some examples, the first valve 320 may be closed in response to a control signal and/or electric current provided via the controller 800. In some examples, the controller 800 may be configured to close the first valve 320 a predetermined period of time after the first valve 320 is opened. The predetermined period of time may correspond to a desired volume of water used to pre-rinse the bowl 420. In some examples, the controller 800 may calculate a duration of time during which the first valve 320 is open based on a flow rate of water provided through the first valve 320 calculated using a pressure of water supplied to the flow controller 1100 sensed by the flow regulator 1230.
In a fifth act S209, a jet valve or second valve 330 is opened. As described above with respect to
In a sixth act S211, the gate valve 1210 is opened using the hydraulic cylinder (e.g., 240). Specifically, a flow of water (e.g., conveyed through the second valve 330) flows into a second end (e.g., 243) of the hydraulic cylinder moving a piston (e.g., 241) to a first end (e.g., 242) of the hydraulic cylinder. As the piston moves to the first end (e.g., 242) one or more linkages (e.g., 250) may cause the gate (e.g., 230) to move to an open position. In some examples, as the gate valve 340 opens, water disposed in the trapway may flow through the gate valve 340 creating a siphon in the toilet 400.
In a seventh act S213, a flow of water (e.g., conveyed through the second valve 330) is dispensed through the sump jet outlet 360. Specifically, a flow of water may be provided through the second valve 330 to a sump jet outlet 360 disposed in the sump 430. The water may flow through the sump jet outlet 360 into the sump 430 of the toilet.
In an eight act S215, the second valve 330 (e.g., sump jet valve) is closed. In some examples, the second valve 330 may be closed in response to a control signal and/or electric current provided via the controller 800. In some examples, the controller 800 may be configured to close the second valve 330 a predetermined period of time after the second valve 330 is opened. The predetermined period of time may correspond to a desired volume of water to be dispensed through the sump jet outlet 360. In some examples, the controller 800 may calculate a duration of time during which the second valve 330 is open based on a flow rate of water provided through the second valve 330 calculated using a pressure of water supplied to the flow controller 1100 sensed by the flow regulator 1230.
In a ninth act S217, the auxiliary valve 1220 is closed. In some examples, the auxiliary valve 1220 may be a solenoid and may be closed in response to a control signal and/or electric current provided via the controller 800.
In a tenth act S219, the first valve 320 (e.g., rim valve) is opened. As described above with respect to
In an eleventh act S221, the gate valve 1210 is closed using the hydraulic cylinder (e.g., 240). Specifically, a flow of water (e.g., conveyed through the first valve 320) flows into the first end (e.g., 242) of the hydraulic cylinder moving a piston (e.g., 241) to the second end (e.g., 243) of the hydraulic cylinder. Specifically, because the auxiliary valve 1220 is closed during act S221, all of the water provided through the first valve 320 may be forced to flow into the hydraulic cylinder, moving the piston to the second end of the hydraulic cylinder. As the piston moves to the second end one or more linkages (e.g., 250) may cause the gate (e.g., 230) to move to a closed position.
In a twelfth act S223, the auxiliary valve 1220 may be opened. In some examples, the auxiliary valve 1220 may be a solenoid and may be opened in response to a control signal and/or electric current provided via the controller 800.
In a thirteenth act S225, the bowl 420 is rinsed and the bowl 420 and trapway 440 are filled with water. Specifically, a flow of water (e.g., conveyed through the first valve 320 and the auxiliary valve 122) is provided to the bowl 420 through the rim outlet 350 rinses the bowl and fills the bowl 420 and the trapway 440 with water. The gate valve 340 may be closed during act S119, preventing water provided via the rim outlet 350 from flowing through the trapway 440. In some examples, the trapway 440 may be completely filled with water, pre-priming the trapway for a subsequent operational cycle.
In a fourteenth act S227, the first valve 320 is closed. In some examples, the first valve 320 may be closed in response to a control signal and/or electric current provided via the controller 800. In some examples, the controller 800 may be configured to close the first valve 320 a predetermined period of time after the first valve 320 is opened. The predetermined period of time may correspond to a desired volume of water used to pre-rinse the bowl 420. In some examples, the controller 800 may calculate a duration of time during which the first valve 320 is open based on a flow rate of water provided through the first valve 320 calculated using a pressure of water supplied to the flow controller 1100 sensed by the flow regulator 1230.
In a fifteenth act S229, the auxiliary valve 1220 is closed. In some examples, the auxiliary valve 1220 may be a solenoid and may be closed in response to a control signal and/or electric current provided via the controller 800.
In some examples, the flow chart 1500 may further include acts for opening and/or closing a vent channel 460 as described above with respect to the flow chart 600 of
In some examples, the apparatus 700 for facilitating a flush or operational cycle may be implemented as the controller 800. The apparatus 700 and/or controller may be configured to provide one or more control signals and/or power (e.g., electric current) to the first valve 320, second valve 330, and auxiliary valve 1220, for example, performing various acts of the flow chart 1500.
In some examples, the apparatus 700 for facilitating a flush or operational cycle and/or the controller 800 may include one or more back-up systems configured to initiate or perform the various steps of the flow charts 600 and/or 1500 in the event of an electronics failure. Specifically, the apparatus 700 and/or controller may include a button or buttons corresponding to each of the first valve 320, second valve 330, and auxiliary valve 1220, configured to override a control algorithm and directly provide a control signal and/or power to the corresponding valve, actuating the corresponding valve in the event of a partial electronics failure. According to some examples of the present disclosure, the button corresponding to each valve (e.g., first valve 320, second valve 330, auxiliary valve 1220) may be depressed, actuating or opening the corresponding valve and holding the corresponding valve in an open position until the button is released. Accordingly, an operational cycle as provided in flow charts 600 and/or 1500 may be performed by pressing and holding the buttons corresponding to each valve sequentially as provided in the flow charts 600 and 1500, respectively.
In accordance with some examples of the present disclosure the flush engine 300, toilets 400, 500, the system 1000, and/or the toilet 1400 may include a cord coupled to each of the first valve 320, the second valve 330, and/or the auxiliary valve 1220 configured to manually actuate (e.g., open) the corresponding valve when pulled. Accordingly, an operational cycle as provided in flow charts 600 and/or 1500 may be performed by pulling and holding the cords corresponding to each valve sequentially as provided in the flow charts 600 and 1500, respectively.
Referring to
As shown in
Each of the closing valve 2110, opening valve 2120, independent rim valve 2130, and/or independent jet valve 2140 may be solenoid valve. Further, each of the closing valve 2110, opening valve 2120, independent rim valve 2130, and/or independent jet valve 2140 may be connected to and/or in communication with the controller 800. The controller 800 may be configured to provide control signals and/or power to one or more of the closing valve 2110, opening valve 2120, independent rim valve 2130, and/or independent jet valve 2140, actuating (e.g., opening, closing) the respective valve. The battery 1120 may be connected to and configured to provide power to the closing valve 2110, the opening valve 2120, the independent rim valve 2130, and/or the independent jet valve 2140.
The hydraulic turbine 1110, flow regulator 1230, and backflow prevention device 1240 may be the same as described above with respect to
Referring to
As described above, the flow controller 2100 and/or the housing 2150 may include a hydraulic turbine 1110, closing valve 2110, opening valve 2120, independent rim valve 2130, independent jet valve 2140, controller 800 and battery 1120. The flow controller 2100 may be disposed within a skirt or shroud of the toilet 2200 at a back and/or bottom of the toilet.
According to various examples of the present disclosure an operational or flush cycle of the toilet 2200 may be performed substantially similarly to the flow charts 600 and 1500 as described herein, except the gate valve 1210 may be opened and/or closed independently of water being provided to the rim outlet 350 and the jet outlet, using the opening valve 2120 and the closing valve 2110, respectively.
When a component, device, element, or the like of the present disclosure is described as having a purpose or performing an operation, function, or the like, the component, device, or element should be considered herein as being “configured to” meet that purpose or to perform that operation or function.
As utilized herein, the terms “approximately,” “about,” “substantially”, and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the disclosure as recited in the appended claims.
It should be noted that the term “exemplary” and variations thereof, as used herein to describe various embodiments, are intended to indicate that such embodiments are possible examples, representations, or illustrations of possible embodiments (and such terms are not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
The term “coupled” and variations thereof, as used herein, means the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent or fixed) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members coupled directly to each other, with the two members coupled to each other using a separate intervening member and any additional intermediate members coupled with one another, or with the two members coupled to each other using an intervening member that is integrally formed as a single unitary body with one of the two members. If “coupled” or variations thereof are modified by an additional term (e.g., directly coupled), the generic definition of “coupled” provided above is modified by the plain language meaning of the additional term (e.g., “directly coupled” means the joining of two members without any separate intervening member), resulting in a narrower definition than the generic definition of “coupled” provided above. Such coupling may be mechanical, electrical, or fluidic.
The term “or,” as used herein, is used in its inclusive sense (and not in its exclusive sense) so that when used to connect a list of elements, the term “or” means one, some, or all of the elements in the list. Conjunctive language such as the phrase “at least one of X, Y, and Z,” unless specifically stated otherwise, is understood to convey that an element may be either X, Y, Z; X and Y; X and Z; Y and Z; or X, Y, and Z (i.e., any combination of X, Y, and Z). Thus, such conjunctive language is not generally intended to imply that certain embodiments require at least one of X, at least one of Y, and at least one of Z to each be present, unless otherwise indicated.
References herein to the positions of elements (e.g., “top,” “bottom,” “above,” “below”) are merely used to describe the orientation of various elements in the FIGURES. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
Although the figures and description may illustrate a specific order of method steps, the order of such steps may differ from what is depicted and described, unless specified differently above. Also, two or more steps may be performed concurrently or with partial concurrence, unless specified differently above. Such variation may depend, for example, on the software and hardware systems chosen and on designer choice. All such variations are within the scope of the disclosure. Likewise, software implementations of the described methods could be accomplished with standard programming techniques with rule-based logic and other logic to accomplish the various connection steps, processing steps, comparison steps, and decision steps.
It is important to note that the construction and arrangement of the system as shown in the various exemplary embodiments is illustrative only. Additionally, any element disclosed in one embodiment may be incorporated or utilized with any other embodiment disclosed herein. Although only one example of an element from one embodiment that can be incorporated or utilized in another embodiment has been described above, it should be appreciated that other elements of the various embodiments may be incorporated or utilized with any of the other embodiments disclosed herein.
This application claims priority benefit of Provisional Application No. 63/529,550 (Docket No. 010222-23013A-US) filed on Jul. 28, 2023, and Provisional Application No. 63/621,040 (Docket No. 010222-23013B-US) filed on Jan. 15, 2024, both of which are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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63621040 | Jan 2024 | US | |
63529550 | Jul 2023 | US |