Flush valve

Information

  • Patent Grant
  • 6547212
  • Patent Number
    6,547,212
  • Date Filed
    Monday, January 22, 2001
    23 years ago
  • Date Issued
    Tuesday, April 15, 2003
    21 years ago
Abstract
A refill ring for a flush valve that is attached to a guide member of a valve assembly and is positioned for contact with a passage of the flush valve is described. The refill ring includes an annular-shaped solid resilient member, such as an O-ring. The refill ring is received on the guide member. Alternatively, the refill ring can be integrally formed on an underside of the diaphragm.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to flush valves of the type commonly found in public washrooms and, more particularly, to a refill ring.




2. Description of the Prior Art




U.S. Pat. Nos. 3,656,499; 5,013,007; 5,150,877; 5,232,194; 5,332192; 5,335,694; and 5,865,420 show various types of refill rings. Typically, these refill rings have passageways to permit water to pass therethrough during the closing process. The purpose of the refill rings is two-fold; namely, to limit the amount of water passing through diaphragm-type flush valves during closing and to avoid vibration and noise. However, all of these refill rings are expensive to manufacture and do not adequately perform their intended function. Therefore, it is an object of the present invention to provide a flush valve refill ring to overcome the deficiencies of the prior art.




SUMMARY OF THE INVENTION




The present invention is a flush valve that includes a body having an inlet and an outlet, a passage connecting the inlet and outlet, a valve seat on one end of the passage, a valve assembly in the body including a relief valve and a flexible diaphragm having a sealing surface configured to have a pressure difference applied across the valve and positioned to control the flow of water through the passage and to close upon the seat, a guide member extending from the underside of the diaphragm and configured to co-act with the passage, and a refill ring attached to the guide member and positioned for contact with the passage. The refill ring includes an annular-shaped solid resilient member. An example of such a member is an O-ring made of rubber or other flexible polymeric material. During operation, when the valve assembly is in an open position, the refill ring does not contact the passage. However, during closing operation of the valve assembly, but before seating on the valve seat, the refill ring forms an initial seal between the passage and the guide member so that water cannot pass therethrough. Moreover, the refill ring provides yielding frictional resistance to the movement of the valve assembly relative to the passage to thereby dampen vibration of the valve assembly during the closing phase of the flush valve operating cycle. The refill ring is received on a supporting member, preferably, a shoulder defined by the guide member and an annular member, attached to the guide member whereby the refill ring contacts both the valve assembly and the passage when the valve assembly is in the closed position. Preferably, the support member is configured so that it does not contact the passage during the closing phase of the flush valve operation. Alternatively, the refill ring can be integrally formed on an underside of the diaphragm.




The present invention is also a flush valve of the described type having a flow control ring attached to the guide member. The flow control ring is held in position by a plurality of guide member legs extending from the guide member and preferably a second support member. The flow control ring includes an annular-shaped solid resilient member. Again, an example of such a member is an O-ring made of rubber or other flexible polymeric material. The flow control ring is positioned on the guide member so that it is in constant contact with the passage during the entire stroke or operating cycle of the flush valve. The flow control ring provides yielding frictional resistance to the movement of the valve assembly relative to the passage to thereby dampen vibration of the valve assembly during the entire flush valve operating cycle. However, the arrangement of the flow control ring, the plurality of guide member legs and guide member is such that gaps are formed to allow for the flow of water through the passage during the flush valve operation. Preferably, the second support member is configured so that it does not contact the passage during the stroke of the valve assembly during flush valve operation.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a partial axial section through a flush valve of the type described, showing the improved refill ring and flow control ring of the present invention;





FIG. 2

is a top view of the refill ring shown in

FIG. 1

;





FIG. 3

is a partial section illustrating the relationship between the refill ring, a diaphragm and a passage of the flush valve shown in

FIG. 1

;





FIG. 4

is a top view of a refill ring support member shown in

FIG. 1

;





FIG. 5

is a cross-sectional view of the refill ring support member shown in

FIG. 4

along line V—V with the refill ring and passage shown in phantom; and





FIG. 6

is a partial axial sectional view through a flush valve of the type described of another embodiment of the present invention.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




As detailed in the above-described patents, there have in the past been numerous attempts to improve flush valve performance by focusing on the structure and design of the refill ring. The refill ring controls the flow of water through the closing portion of the flush valve operating cycle. A problem that has been consistent with previous flush valve designs, and the refill rings therein, is the noise caused by abrupt change in water flow through the valve, which noise is caused at least in part by the free vibration of the valve assembly. Prior attempts to solve this problem were directed to varying the mass of the valve assembly to dampen the vibrations or other types of ring arrangements to solve the noise problems. Recently, tiny passageways or grooves were added to the refill ring in an attempt to solve the problem. However, refill rings having such passageways or grooves were unsuccessful in solving the noise problem.





FIG. 1

shows a flush valve body


10


that has an inlet


12


and an outlet


14


. The valve assembly is indicated generally at


16


and includes a flexible diaphragm


18


clamped about its periphery between an internal cover


20


and a shoulder


22


formed in the flush valve body


10


. A guide member


24


is attached to an inner edge of the diaphragm


18


and extends within a passage


26


of the flush valve, the passage


26


forming a passageway between the inlet


12


and the outlet


14


. The top of the passage


26


defines a valve seat


28


upon which a valve assembly


16


closes.




The valve assembly


16


is provided with a central opening


30


, above which a relief valve


32


rests. The valve assembly


16


includes a diaphragm


18


having a first side


18




a


and a second side


18




b


and defines an orifice


17


extending from the first side


18




a


to the second side


18




b


. The diaphragm


18


has a sealing surface


19


on the second side


18




b


that is adjacent to an inner edge of the diaphragm


18


. The diaphragm


18


has a mounting portion at a peripheral edge for mounting the valve assembly within the flush valve. The lower end of relief valve


32


, indicated at


34


, is unseated when contacted by plunger


36


during the operation cycle of the flush valve. As is well-known in the art, plunger


36


is operated by movement of the handle


38


. There is a pressure chamber


40


above the valve assembly


16


that functions to hold the entire valve assembly


16


upon the seat


28


until the chamber


40


is vented by relief valve


32


during the initiation of the operating cycle.




The stroke of the valve assembly


16


, which may determine the volume of water flowing through the flush valve during operation, is fixed by the positions of the relief valve


32


relative to the plunger


36


and the internal cover


20


. Movement of the plunger


36


, caused by movement of the handle


38


, unseats the relief valve


32


venting the pressure in chamber


40


above the valve assembly


16


. The diaphragm


18


has sufficient flexibility to allow the valve assembly


16


to move up a distance whereby the lower end


34


of the relief valve


32


clears plunger


36


. The relief valve


32


will then return to its closed vertical position as shown in

FIG. 1

, and the upward stroke of the valve assembly


16


will be completed. The valve assembly


16


will then start to move downward toward the closed position, as shown in FIG.


1


. The stroke of the valve assembly


16


determines the time period during which water will flow through the flush valve, but since the diaphragm


18


is made of rubber or suitable polymeric material, it is not desirable to unduly stretch it. For this reason, it is preferred to limit the stroke of the valve assembly


16


, yet be able to control water flow to comply with various governmental standards regarding the volume per flush valve operation.




It is also desirable to limit vibration of the diaphragm


18


during the closing portion of the flush valve operating cycle, which vibrations cause unacceptable noise. In addition to reducing the level of noise during flush valve operation, the present invention provides a more precise control of the flow of water through the flush valve during the closing phase of the flush valve operation cycle, typically referred to as the refill phase, in which the toilet bowl or urinal to which the flush valve is attached is being partially filled with water.




The refill ring of the present invention is also specifically designed to provide the consistent flow of water during the operation of the flush valve even though the passage


26


may have a range of diameters due to manufacturing tolerances inherent in any machine part. U.S. Pat. No. 5,865,420 attempted to solve this problem by utilizing an inverted, U-shaped refill ring. However, this U-shaped refill ring is expensive to make and does not adequately solve the noise problem.




In contrast, the Applicant's invention includes a refill ring


42


, as shown in

FIG. 2

, which is generally circular in cross-section, and is preferably an O-ring. The refill ring


42


is preferably formed from rubber or other polymeric materials that are resilient and flexible. The refill ring


42


includes an inner surface


44


and an outer surface


46


. A bottom of the refill ring


42


is held in position by an annular member


47


, as shown in

FIGS. 1 and 4

. The annular member


47


has an L-shaped cross-section, as shown in FIG.


5


. The annular member


47


is, in turn, supported by a shoulder


48


defined by the outer surface of guide member


24


, as shown in FIG.


3


. Accordingly, the refill ring


42


is held in place or sandwiched by the sealing surface


19


and the annular member


47


.




As shown in

FIGS. 4 and 5

, the annular member


47


includes a first annular portion


47




a


connected to a depending second annular portion


47




b


. The inner surface


44


of the refill ring


42


contacts the depending second annular portion


47




b


and a bottom of refill ring is supported by annular member


47


, as shown in FIG.


5


. The nominal diameter, thickness and durometer value of the material used to make the refill ring


42


are determined on a case-by-case basis. Both the geometrical features and the durometer value of the material used to make the refill ring


42


affect its flexibility and resiliency. The refill ring


42


should be compressed enough to provide for sufficient damping and timing. Preferably, the refill ring


42


has a circular cross-section where “t” is the diameter of the circular cross-section as shown in

FIGS. 2 and 3

. The flexibility and resiliency of the refill ring


42


determines the duration during which water flows through the gap defined by the passage


26


and the outer surface


46


of the refill ring


42


, as the refill ring


42


moves to its fully closed position. Preferably, the passage


26


is smooth where the refill ring


42


contacts it. As shown in

FIGS. 2

, and


5


, the outer diameter of the refill ring


42


in its uncompressed state d′ will be slightly greater than the inner diameter d″ of the passage


26


. Consequently, refill ring


42


is slightly compressed during the operation of the flush valve, resulting in yielding frictional resistance to the movement of refill ring


42


, thus minimizing valve assembly vibration, as the valve assembly


16


moves to its fully closed position.




During the final stage of the stroke of valve assembly


16


, the cross-sectional area of the refill ring


42


is squeezed between annular member


47


and passage


26


, imparting an elliptical shape thereto. The actual bearing surface area S, as shown in

FIG. 3

, between the outer surface


46


of the refill ring


42


and the inner wall of the passage


26


is very small. The bearing surface area S provides the necessary frictional load to dampen vibration of the diaphragm


18


as the valve assembly


16


moves to its filly closed position. The bearing surface area S reduces the contact stress between the sealing surface of the diaphragm


19


and the seat


28


and contributes to consistent performance of the valve assembly


16


during product life. Preferably, the outer diameter d″′. of the first annular portion


47




a


of annular member


47


, as shown in

FIGS. 3 and 5

, is less than the diameter d″ of the passage


26


, so that annular member


47


does not contact the passage


26


during the stroke of the valve assembly


16


. The flexible diaphragm


18


finally forms a liquid seal on the valve seat


28


in the closed position and the refill ring forms a liquid seal with the bearing surface area S. The refill ring provides the first or initial liquid seal between the passage and the guide member during the closing process so that water cannot pass therethrough and then the diaphragm


18


seats on the valve seat for forming a second liquid seal when the valve is closed or completely seated. This provides a flush valve also with two seals in the closed position.





FIG. 6

shows a second embodiment of the present invention. The invention is similar to the previously described first embodiment and, therefore, like reference numerals are used for like elements. It also shows the valve assembly


16


in an open position relative to the seat


28


at the top of passage


26


such that water can flow through the gap formed by the passage


26


and the valve assembly


16


. Specifically,

FIG. 6

shows the second embodiment wherein a resilient member is integrally formed on a bottom surface


100


of the diaphragm


18


. In this case, the diaphragm


18


includes a unitary refill ring sealing member


142


. Similar to refill ring


42


, the outer diameter d″″ of sealing member


142


is slightly greater than the inner diameter d″ of the passage


26


, again resulting in yielding frictional resistance to the movement of sealing member


142


, thus minimizing valve assembly vibration as the valve assembly


16


moves to its fully closed position. A bottom of the sealing member


142


is held in position by an annular member


47


. The diaphragm


18


and sealing member


142


of this embodiment operate in the same manner as the embodiment previously described.




As shown in

FIG. 1

, the present invention also includes a resilient flow control ring


50


. The balance of the invention is similar to the embodiments previously described and, therefore, like reference numerals are used for like elements. The flow control ring


50


is held in position between a plurality of guide member legs


52


and a second annular member


54


. The guide member legs


52


are similar to the outwardly extending radial wing members as shown as reference element


38


of

FIG. 1

in U.S. Pat. No. 5,232,194, which is hereby incorporated by reference. Preferably, the flow control ring


50


is a resilient O-ring made of the same material and having the same relative dimensions as refill ring


42


. An outer surface


56


of the flow control ring


50


is in constant contact with an inner surface of the passage


26


during the stroke of the valve assembly


16


. Although flow control ring


50


is in constant contact with an inner surface of the passage


26


, the guide member legs


52


and the second annular member


54


are configured such that water can flow through the gaps defined by the inner edge of the second annular member


54


, the exterior of the guide member and the guide member legs


52


, during the operation of the flush valve. Preferably, the outer diameter of flow control ring


50


is slightly larger than the inner diameter of the passage


26


, which is in turn slightly larger than the outer diameter of the second annular member


54


. Consequently, flow control ring


50


is slightly compressed during the operation of the flush valve, without second annular member


54


contacting the passage, resulting in yielding frictional resistance to the movement of the flow control ring


50


, thus minimizing valve assembly vibration during the entire stroke of the valve assembly


16


.




The present invention provides a very quiet operating flush valve and is inexpensive to manufacture. Having described the currently preferred embodiments of the present invention, it is to be understood that the invention may be otherwise embodied within the scope of the appended claims.



Claims
  • 1. A flush valve, comprising:a body having an inlet and outlet; a passage connecting said inlet and outlet; a valve seat at one end of the passage; a valve assembly in said body including a diaphragm, said valve assembly positioned to control the flow of water through said passage and to close upon said seat; a guide member extending from the underside of said valve assembly and configured to co-act with said passage, said guide member defining a shoulder; a refill ring co-acting with said guide member and positioned for contact with said passage; and an annular member configured to support and co-act with said refill ring, wherein said refill ring comprises a resilient solid ring providing yielding frictional resistance to movement of said valve assembly relative to said passage to thereby dampen vibration of said valve assembly during a closing phase of the flush valve operating cycle and control the flow of water through the flush valve, and wherein the annular member is positioned adjacent to and held in place by the shoulder, and the refill ring is held in position between the annular member and said valve assembly.
  • 2. The apparatus of claim 1, wherein the refill ring is an O-ring made from at least one of rubber and polymeric material.
  • 3. The apparatus of claim 1, wherein the refill ring is integrally formed on an underside of said diaphragm.
  • 4. The apparatus of claim 1, wherein the guide member is positioned within said passage and the refill ring positioned to co-act with the exterior of said guide member.
  • 5. The apparatus of claim 1, wherein the annular member does not contact the passage during the flush valve operating cycle.
  • 6. The apparatus of claim 1, further comprising:a plurality of guide member legs attached to said guide member; a second annular member attached to said guide member; and a resilient solid flow control ring, wherein the flow control ring is held in position between the plurality of guide member legs and the second annular member, and is configured to be in constant contact with said passage during the entire stroke of the valve assembly during the operation of the flush valve, whereby the flow control ring provides yielding frictional resistance to movement of said valve assembly relative to said passage to thereby dampen vibration of said valve assembly during the entire flush valve operating cycle.
  • 7. The apparatus of claim 6, wherein the second annular member does not contact the passage during the flush valve operating cycle.
  • 8. The apparatus of claim 6, wherein the guide member is positioned within said passage and the refill ring is positioned to co-act with the exterior of said guide member, the refill ring comprising an O-ring made from at least one of rubber and polymeric material, the refill ring held in place between an annular member co-acting with an exterior of said guide member and said diaphragm of said valve assembly and the flow control ring comprising an O-ring made from at least one of rubber and polymeric material, the plurality of guide member legs depending from the exterior of said guide member, the flow control ring held in place between the second annular member co-acting with the exterior of said guide member and the guide member legs.
  • 9. The apparatus of claim 8, wherein the refill ring is integrally formed on an underside of said diaphragm.
  • 10. A flush valve, comprising:a valve body defining an inlet connection and an outlet connection; a valve assembly positioned in the valve body and separating the inlet connection and the outlet connection, with the valve assembly configured to have a pressure difference applied across the valve assembly and positioned to control the flow of water through the valve body; the valve assembly comprising: an annular flexible diaphragm having a mounting portion at a peripheral edge for mounting the valve assembly within the flush valve, the diaphragm having a first side and a second side and defining an orifice extending from the first side to the second side and a sealing surface on the second side and adjacent to an inner edge of the diaphragm and an annular guide member having two ends, said guide member defining a shoulder, the first end attached to an inner edge of the diaphragm adjacent to the sealing surface and defining a relief valve seat and central opening, and the second end extending from the second side of the diaphragm; a resilient solid refill ring attached to the exterior of the guide member abutting the sealing surface of the diaphragm; an annular member configured to support and co-act with the refill ring; a relief valve resting above and extending through the central opening of the guide member and configured to seal against the relief valve seat; and an elongated passage in fluid communication with the outlet connection, the passage having a distal end defining a valve seat configured to contact the sealing surface of the diaphragm, wherein a portion of the guide member is configured to travel within and relative to the passage during the operation of the flush valve, an operating cycle initiated by unseating the relief valve from the relief valve seat thereby venting the portion of the flush valve between the first side of the diaphragm and the valve body, and wherein the refill ring is positioned for contact with the interior of the passage and provides yielding frictional resistance to movement of the valve assembly relative to passage to thereby dampen vibration of said valve assembly during the closing portion of the flush valve operating cycle and control the flow of water through the flush valve; and wherein the annular member is positioned adjacent to and held in place by the shoulder, and the refill ring is held in position between the annular member and the sealing surface of the diaphragm.
  • 11. The apparatus of claim 10, wherein the refill ring is an O-ring made from at least one of rubber and polymeric material.
  • 12. The apparatus of claim 10, wherein the refill ring is integrally formed on the second side of the diaphragm.
  • 13. The apparatus of claim 10, wherein the annular member does not contact the passage.
  • 14. The apparatus of claim 10, further comprising:a plurality of guide member legs depending from the exterior of the guide member; a second annular member attached to the outer surface of the guide member; and a resilient solid flow control ring, wherein the flow control ring is held in position between the plurality of guide member legs and the second annular member, and is configured to be in constant contact with the passage during the entire stroke of the valve assembly during the operation of the flush valve, whereby the flow control ring provides yielding frictional resistance to movement of the valve assembly relative to the passage to thereby dampen vibration of said valve assembly during the entire flush valve operating cycle.
  • 15. A valve assembly configured to co-act with a flush valve comprising:an annular flexible diaphragm having a mounting portion at a peripheral edge for mounting the valve assembly within the flush valve, the diaphragm having a first side and a second side and defining an orifice extending from the first side to the second side and a sealing surface on the second side and adjacent to an inner edge of the diaphragm; an annular guide member having two ends, the first end attached to the inner edge of the diaphragm adjacent to the sealing surface and defining a relief valve seat and central opening, and the second end extending from the second side of the diaphragm; a plurality of guide member legs depending from the exterior of the guide member; a second annular member attached to the outer surface of the guide member; a resilient solid flow control ring; and a resilient solid refill ring attached to the exterior of the guide member abutting the sealing surface of the diaphragm; wherein a portion of the guide member is configured to travel within and relative to a passage of the flush valve during the operation of the flush valve, wherein the refill ring is positioned for contact with the interior of the passage and provides yielding frictional resistance to movement of the valve assembly relative to the passage to thereby dampen vibration of said valve assembly during the closing portion of the flush valve operating cycle and control the flow of water through the flush valve, wherein the flow control ring is held in position between the plurality of guide member legs and the second annular member, and is configured to be in constant contact with the passage during the entire stroke of the valve assembly during the operation of the flush valve, the valve assembly relative to the passage to thereby dampen vibration of said valve assembly whereby the flow control ring provides yielding frictional resistance to movement of during the entire flush-valve operating cycle.
  • 16. The apparatus of claim 15, wherein the refill ring is an O-ring made from at least one of rubber and polymeric material.
  • 17. The apparatus of claim 15, wherein the refill ring is integrally formed on the second side of the diaphragm.
  • 18. A flush valve, comprising:a body having an inlet and outlet; a passage connecting said inlet and outlet; a valve seat at one end of the passage; a valve assembly in said body including a diaphragm, said valve assembly positioned to control the flow of water through said passage and to close upon said seat; a guide member extending from the underside of said valve assembly and configured to co-act with said passage; a refill ring in the form of a resilient, flexible, solid O-ring co-acting with said guide member and positioned for contact with said passage, wherein said refill ring is positioned between said diaphragm and said shoulder.
  • 19. The apparatus of claim 18, wherein the refill ring is made from at least one of rubber and polymeric material.
  • 20. The apparatus of claim 18, wherein the refill ring is of a circular cross-section.
  • 21. A flush valve, comprising:a valve body defining an inlet connection and an outlet connection; a valve assembly positioned in the valve body and separating the inlet connection and the outlet connection, with the valve assembly configured to have a pressure difference applied across the valve assembly and positioned to control the flow of water through the valve body; the valve assembly comprising: an annular flexible diaphragm having a mounting portion at a peripheral edge for mounting the valve assembly within the flush valve, the diaphragm having a first side and a second side and defining an orifice extending from the first side to the second side and a sealing surface on the second side and adjacent to an inner edge of the diaphragm and an annular guide member having two ends, the first end attached to an inner edge of the diaphragm and an annular guide member having two ends, the first end attached to an inner edge of the diaphragm adjacent to the sealing surface and defining a relief valve seat and central opening, and the second end extending from the second side of the diaphragm; a resilient, flexible, solid refill ring attached to the exterior of the guide member abutting the sealing surface of the diaphragm; a relief valve resting above and extending through the central opening of the guide member and configured to seal against the relief valve seat; and an elongated passage in fluid communication with the outlet connection, the passage having a distal end defining a valve seat configured to contact the sealing surface of the diaphragm, wherein a portion of the guide member is configured to travel within and relative to the passage during the operation of the flush valve, an operating cycle initiated by unseating the relief valve from the relief valve seat thereby venting the portion of the flush valve between the first side of the diaphragm and the valve body, and wherein the refill ring is an O-ring positioned for contact with the interior of the passage and provides yielding frictional resistance to movement of the valve assembly relative to passage to thereby dampen vibration of said valve assembly during the closing portion of the flush valve operating cycle and control the flow of water through the flush valve.
  • 22. The apparatus of claim 21, wherein the refill ring is an O-ring made from at least one of rubber and polymeric material.
  • 23. The apparatus of claim 21, wherein the refill ring is of a circular cross-section.
  • 24. A valve assembly configured to co-act with a flush valve comprising:an annular flexible diaphragm having a mounting portion at a peripheral edge for mounting the valve assembly within the flush valve, the diaphragm having a first side and a second side and defining an orifice extending from the first side to the second side and a sealing surface on the second side and adjacent to an inner edge of the diaphragm; an annular guide member having two ends, the first end attached to the inner edge of the diaphragm adjacent to the sealing surface and defining a relief valve seat and central opening, and the second end extending from the second side of the diaphragm; and a resilient, flexible, solid refill ring attached to the exterior of the guide member abutting the sealing surface of the diaphragm, said refill ring is an O-ring, wherein a portion of the guide member is configured to travel within and relative to a passage of the flush valve during the operation of the flush valve, and wherein the refill ring is positioned for contact with the interior of the passage and provides yielding frictional resistance to movement of the valve assembly relative to the passage to thereby dampen vibration of said valve assembly during the closing portion of the flush valve operating cycle and control the flow of water through the flush valve.
  • 25. The apparatus of claim 24, wherein the refill ring is made from at least one of rubber and polymeric material.
  • 26. The apparatus of claim 24, wherein the refill ring is of a circular cross-section.
  • 27. A flush valve, comprising:a body having an inlet and outlet, a passage connecting said inlet and outlet; a valve seat at one end of the passage, a valve assembly in said body including a diaphragm, said valve assembly positioned to control the flow of water through said passage and to close upon said seat; a guide member extending from the underside of said valve assembly and configured to co-act with said passage; and a refill co-acting with said guide member and positioned for contact with said passage, said refill ring in the form of a resilient, flexible, solid ring having a curved outer surface for co-acting with said guide member and positioned for contact with said passage, said refill ring is integral and depends from an underside of said diaphragm and has a solid cross-section, said ring providing yielding frictional resistance to movement of said valve assembly relative to said passage to thereby dampen vibration of said valve assembly during a closing phase of the flush valve operating cycle and control the flow of water through the flush valve.
  • 28. The apparatus of claim 27, wherein the refill ring is made from at least one of rubber and polymeric material.
  • 29. A flush valve, comprising:a valve body defining an inlet connection and an outlet connection; a valve assembly positioned in the valve body and separating the inlet connection and the outlet connection, with the valve assembly configured to have a pressure difference applied across the valve assembly and positioned to control the flow of water through the valve body; the valve assembly comprising: an annular flexible diaphragm having a mounting portion at a peripheral edge for mounting the valve assembly within the flush valve, the diaphragm having a first side and a second side and defining an orifice extending from the first side to the second side and a sealing surface on the second side and adjacent to an inner edge of the diaphragm and an annular guide member having two ends, the first end attached to an inner edge of the diaphragm adjacent to the sealing surface and defining a relief valve seat and central opening, and the second end extending from the second side of the diaphragm; a resilient, flexible, refill ring; a relief valve resting above and extending through the central opening of the guide member and configured to seal against the relief valve seat; and an elongated passage in fluid communication with the outlet connection, the passage having a distal end defining a valve seat configured to contact the sealing surface of the diaphragm, wherein a portion of the guide member is configured to travel within and relative to the passage during the operation of the flush valve, an operating cycle initiated by unseating the relief valve from the relief valve seat thereby venting the portion of the flush valve between the first side of the diaphragm and the valve body, and wherein the refill ring is integral and depends from the underside of the diaphragm and has a solid cross-section with a curved outer surface and is positioned for contact with the interior of the passage and provides yielding frictional resistance to movement of the valve assembly relative to passage to thereby dampen vibration of said valve assembly during the closing portion of the flush valve operating cycle and control the flow of water through the flush valve.
  • 30. The apparatus of claim 29, wherein the refill ring is made from at least one of rubber and polymeric material.
  • 31. A valve assembly configured to co-act with a flush valve comprising:an annular flexible diaphragm having a mounting portion at a peripheral edge for mounting the valve assembly within the flush valve, the diaphragm having a first side and a second side and defining an orifice extending from the first side to the second side and a sealing surface on the second side and adjacent to an inner edge of the diaphragm; an annular guide member having two ends, the first end attached to the inner edge of the diaphragm adjacent to the sealing surface and defining a relief valve seat and central opening, and the second end extending from the second side of the diaphragm; and a resilient, flexible, refill ring wherein a portion of the guide member is configured to travel within and relative to a passage of the flush valve during the operation of the flush valve, and wherein the refill ring is integral and depends from underside of the diaphragm and has a solid cross-section with a curved outer surface and is positioned for contact with the interior of the passage and provides yielding frictional resistance to movement of the valve assembly relative to the passage to thereby dampen vibration of said valve assembly during the closing portion of the flush valve operating cycle and control the flow of water through the flush valve.
  • 32. The apparatus of claim 31, wherein the refill ring is made from at least one of rubber and polymeric material.
  • 33. A flush valve, comprising:a body having an inlet and an outlet; a passage connecting said inlet and outlet; a valve seat at one end of the passage; a valve assembly in said body including a diaphragm, said valve assembly positioned to control the flow of water through said passage and to close upon said seat; a guide member extending from the underside of said valve assembly and configured to co-act with said passage; a refill ring attached to said guide member and positioned for contact with said passage, the refill ring comprises a resilient solid ring providing yielding frictional resistance to movement of said valve assembly relative to said passage to thereby dampen vibration of said valve assembly during the closing phase of the flush valve operating cycle and control the flow of water through the flush valve; a plurality of guide member legs attached to said guide member; a second annular member attached to said guide member; and a flow control ring, wherein the flow control ring is held in position between the plurality of guide member legs and the second annular member, and is configured to be in constant contact with said passage during the entire stroke of the valve assembly during the operation of the flush valve, whereby the flow control ring provides yielding frictional resistance to movement of said valve assembly relative to said passage to thereby dampen vibration of said valve assembly during the entire flush valve operating cycle.
  • 34. The apparatus of claim 33, wherein the second annular member does not contact the passage during the flush valve operating cycle.
  • 35. The apparatus of claim 33, wherein the guide member is positioned within said passage and the refill ring is positioned to co-act with the exterior of said guide member, the refill ring comprising an O-ring made from at least one of rubber and polymeric material, the refill ring held in place between an annular member co-acting with an exterior of said guide member and said diaphragm of said valve assembly and the flow control ring comprising an O-ring made from at least one of rubber and polymeric material, the plurality of guide member legs depending from the exterior of said guide member, the flow control ring held in place between the second annular member co-acting with the exterior of said guide member and the guide member legs.
  • 36. The apparatus of claim 35; wherein the refill ring is integrally formed on an underside of said diaphragm.
  • 37. A flush valve, comprising:a valve body defining an inlet connection and an outlet connection; a valve assembly positioned in the valve body and separating the inlet connection and the outlet connection, with the valve assembly configured to have a pressure difference applied across the valve assembly and positioned to control the flow of water through the valve body; the valve assembly comprising: an annular flexible diaphragm having a mounting portion at a peripheral edge for mounting the valve assembly within the flush valve, the diaphragm having a first side and a second side and defining an orifice extending from the first side to the second side and a sealing surface on the second side and adjacent to an inner edge of the diaphragm and an annular guide member having two ends, the first end attached to an inner edge of the diaphragm adjacent to the sealing surface and defining a relief valve seat and central opening, and the second end extending from the second side of the diaphragm; a resilient solid refill ring attached to the exterior of the guide member abutting the sealing surface of the diaphragm; a relief valve resting above and extending through the central opening of the guide member and configured to seal against the relief valve seat; an elongated passage in fluid communication with the outlet connection, the passage having a distal end defining a valve seat configured to contact the sealing surface of the diaphragm, wherein a portion of the guide member is configured to travel within and relative to the passage during the operation of the flush valve, an operating cycle initiated by unseating the relief valve from the relief valve seat thereby venting the portion of the flush valve between the first side of the diaphragm and the valve body, wherein the refill ring is positioned for contact with the interior of the passage and provides yielding frictional resistance to movement of the valve assembly relative to passage to thereby dampen vibration of said valve assembly during the closing portion of the flush valve operating cycle and control the flow of water through the flush valve; a plurality of guide member legs depending from the exterior of the guide member; a second annular member attached to the outer surface of the guide member; and a resilient solid flow control ring, wherein the flow control ring is held in position between the plurality of guide member legs and the second annular member, and is configured to be in constant contact with the passage during the entire stroke of the valve assembly during the operation of the flush valve, whereby the flow control ring provides yielding frictional resistance to movement of the valve assembly relative to the passage to thereby dampen vibration of said valve assembly during the entire flush valve operating cycle.
  • 38. The apparatus of claim 37, wherein the annular member does not contact the passage.
CROSS-REFERENCE TO RELATED APPLICATION

This application claims the benefit of U.S. Provisional Patent Application bearing Ser. No. 60/177,858 filed Jan. 24, 2000.

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Provisional Applications (1)
Number Date Country
60/177858 Jan 2000 US