The invention relates to a method and a self-maintenance system of a hydraulic assistance device of a vehicle.
The invention more specifically addresses the self-maintenance of a hydraulic assistance device that is little used and/or the hydraulic fluid of which is worn out.
For the purpose of proposing an additional drive for one or more wheels of a vehicle, many hydraulic assistance devices with traction, or temporary hydraulic transition, for vehicles have been proposed.
These devices generally implement at least two hydraulic machines put in fluid communication and configured to convert a pressure difference between their inlet and their outlet into a drive torque, and reciprocally.
Typically, such devices comprise a hydraulic pump, the so-called power pump, linked to the powertrain of the vehicle, said power pump outputting into one or more hydraulic motors linked to the non-driving wheels. Thus, it is possible to transition from a propulsion of the vehicle of 4×2 type to propulsion of 4×4 type, for example in environments where the vehicle is at risk of skidding.
Alternatively, the assistance comprises a first hydraulic machine linked to the front axle of the vehicle, and a second hydraulic machine linked to the rear axle of the vehicle. These two machines can alternatively play the role of power pump or hydraulic motor, according to the needs for an additional drive required by one or the other of the axles. This type of device is conventionally referred to as a “chain drive”, and also makes it possible to convert a 4×2 vehicle into a 4×4 one.
In any case, such systems are disengageable, so as to be able to engage or disengage the assistance according to a command of the user and/or the driving conditions of the vehicle, for example at given speed thresholds, or at a skid threshold. Moreover, these devices are controllable on command, by an automaton or a user, such as to constantly monitor the assistance provided to the wheels.
Thus, an assistance system which would only, for example, be engaged to avoid skidding, could stay unengaged for a very long time. For example, a vehicle endowed with such a system which would only activate the assistance in the event of snow. It is thus possible that, in certain countries, the assistance never engages during most of the year.
The hydraulic machines of such systems generally comprise an assembly of movable parts, in relative movement with respect to one another under the action of a hydraulic fluid circulating within the hydraulic machines. However, to ensure the correct operation of such machines, it is necessary to regularly activate the movement of the movable parts, in order to avoid the appearance of wear or corrosion at the level of the contact points, or deposits at different places, in particular in the bottoms and the filters. The contact of immovable parts can cause a localized abrasion when the vehicle receives the vibrations from driving. The deposits can cause a certain polymerization, the sticking of parts, or the clogging of strainers, which risks damaging the surface at the moment when the machines are started again after a long time without activity, and considerably reduces their lifetime.
Furthermore, the high operating temperatures of such machines can cause the premature ageing of the operating fluid by heating of stagnant deposits, at certain particularly hot localized places. A portion of fluid kept immovable in this part of the system would be regularly heated and could then be locally degraded. This degraded fluid could polymerize and create a blockage, or travel through the system at the first starting-up and become placed on a strainer or a small mechanism. This is particularly problematic when the fluid circuits of the assistance devices are equipped with filtering systems with the aim of preventing the ingestion of impurities by the components of the device. Typically, it is usual to endow the feed pump of such circuits with a filtering strainer at the point of suction of hydraulic fluid from the reservoir. The fouling of this strainer can make the assistance system unavailable due to the fact that the feed pump would no longer be capable of sucking through this strainer, and therefore of creating the pressure necessary for the engagement. This considerably reduces the use time between two drainages of the system.
Besides the reduction of the lifetime of hydraulic assistance devices, the previously described drawbacks require regular maintenance by a professional. This maintenance can turn out to be costly and time-consuming for the user.
There is therefore a need to ensure the long-term availability of the hydraulic assistance devices without compromising the safety of the vehicle.
One aim of the invention is to provide continuous self-maintenance of a hydraulic assistance device of a vehicle without altering the structure of the device.
Another aim of the invention is to increase the lifetime of a hydraulic assistance device in an inexpensive way.
Another aim of the invention is to increase the time interval separating two drainages of a hydraulic assistance device of a vehicle.
The invention particularly proposes a self-maintenance system of a hydraulic assistance device of a vehicle, said device comprising a hydraulic machine, said hydraulic machine comprising:
In such a self-maintenance system, the controlling module regularly forces the circulation of fluid within all or part of the hydraulic machine, by complete or partial flushing of the hydraulic machine, which avoids the formation of deposits between the parts. This intermittent forcing is furthermore independent of commands of engagement and/or disengagement of the hydraulic assistance. Thus, the conservation of the quality of the hydraulic fluid of the hydraulic assistance system is made possible, reducing and homogenizing its wear over the whole volume of the system, even if the system is not regularly stressed. This is referred to as continuous self-maintenance of the hydraulic system. It should be noted that such self-maintenance is different from the periodic maintenance operation performed by a professional, which consists in changing the hydraulic fluid, and where applicable the filters of the hydraulic assistance system. Furthermore, such a system offers the advantage of not modifying the existing hydraulic assistance device structures, while significantly increasing the lifetime by limiting the damage due to portions of stagnant fluid. Finally, such a system makes it possible to significantly increase the time interval separating two successive drainages of the assistance device.
The system according to the invention can further comprise the following features taken alone or in combination:
The invention also relates to a vehicle comprising a hydraulic assistance device, and further comprising a self-maintenance system as previously described.
The invention further relates to a self-maintenance method of a hydraulic assistance device of a vehicle, said device comprising a hydraulic machine, said hydraulic machine comprising:
The method according to the invention can further comprise the following features taken alone or in combination:
Other features, aims and advantages of the present invention will become apparent on reading the following detailed description and with reference to the appended drawing given by way of non-limiting example and wherein:
With reference to the figures, there now follows a description of a self-maintenance system 1 of a hydraulic assistance device 2 of a vehicle.
In the remainder of the text, the term “self-maintenance” is understood to mean all the actions automatically implemented by a system 1 as described, for the purpose of ensuring the constant availability of the functions of a hydraulic assistance device 2 of a vehicle. As will be explained in more detail, the self-maintenance of a hydraulic assistance device 2 comprises the regular defouling of the different elements of the device 2, such as the filters 101, 103 or the areas where there are deposits, by circulating the hydraulic fluid within the device 2. The self-maintenance also comprises the renewal and the regular homogenization of the hydraulic fluid, by stirring and mixing, for the purpose of avoiding stagnation of fluid, particularly in the portions of elements of the device 2 which are close to a hot element of the vehicle.
With reference to
The hydraulic machine 21, 23 comprises a fluid inlet 210, 230 and a fluid outlet 212, 232, and mechanical elements movable under the action of a hydraulic fluid circulating within the hydraulic machine 21, 23. The fluid inlet 210, 230 and outlet 212, 232 are generally put in fluid communication with a hydraulic assistance circuit 27. Such a machine 21, 23 is then configured to convert a pressure difference between the fluid inlet 210, 230 and the fluid outlet 212, 232 into a drive torque, and reciprocally, the conversion being implemented by the movement of movable elements of the hydraulic machine 21, 23. This conversion further makes it possible to provide the function of hydraulic assistance of the device 2.
The hydraulic machine 21, 23 is also configured to be alternatively operated or disabled, the operating and the disabling respectively providing the engagement and the disengagement of the hydraulic assistance. With regard to this, the hydraulic machine 21, 23 comprises starting movable elements 211, 231 also movable under the action of a hydraulic fluid circulating within the hydraulic machine 21, 23. By way of non-limiting example, such movable elements 211, 231 can be clutches 211 with disks or dogs, for example of the same type as the gearbox state of the art. In this case, the starting movable elements 211 are linked to a different fluid circuit 29 from the hydraulic assistance circuit 27, and their movement is independent from the other movable elements of the hydraulic machine 21. These are referred to as “independent” starting movable elements 211. Alternatively such elements can be radial pistons 231 that disengage from their cam by retraction of the pistons 231. In this case, the starting movable elements 231 are directly linked to the hydraulic assistance circuit 27. Their movement is dependent of the other movable elements of the hydraulic machine, or is even the same elements 231. These are referred to as “dependent” starting movable elements 231. The operating and disabling of such machines 21, 23 are for example described in the patent applications FR 2 996 267 and FR 3 033 529 in the name of the Applicant, and will not be further detailed here. The hydraulic machine 21, 23 generally possesses a casing drain 215, 235, which collects the internal leaks of all the members of the machine 21, 23 subjected to pressure, and sends them back to an oil reservoir 12. More particularly, the hydraulic machine 21, 23 can possess a leak nozzle 213, 233 intended to renew the oil, and to cool certain internal members, which is linked to a drain 215, 235 by which the excess hydraulic fluid can be expelled toward the reservoir 12.
Still with reference to
The engagement and the disengagement of the assistance is controllable on command. With regard to this, the command of engagement or disengagement of the hydraulic assistance can be transmitted to the controlling module 11 directly by a user. Alternatively such a command can be transmitted by an automaton 13 of the vehicle according to the driving conditions. Typically, the automaton 13 requires the hydraulic assistance when a skid is detected, for example when the vehicle is tackling snowy or sandy surfaces. In the same way, the automaton 13 cuts off the hydraulic assistance when the speeds attained by the vehicle are greater than a level permissible by the hydraulic machine 21, 23.
The controlling module 11 is further configured to command the operating of the hydraulic machine 21, 23 during a determined time period, then the disabling of the hydraulic machine 21, 23 at the end of the determined operating period, said command being independent of, respectively, an engagement or disengagement command of the assistance. More precisely, the controlling module 11 is configured to control the operation of the hydraulic assistance device 2 alternatively in response to a command of engagement or disengagement, or on its own initiative, for self-maintenance purposes, without having received an engagement and/or disengagement command. Specifically, the operating of the hydraulic machine 21, 23 during a determined time period, then the disabling of the hydraulic machine 21, 23, ensure the setting in movement of movable elements of the hydraulic machine 21, 23 to force the circulation of hydraulic fluid within all or part of the hydraulic machine 21, 23. This is referred to as complete or partial flushing of the hydraulic machine 21, 23. The regular self-maintenance of the hydraulic assistance device 2 is thus advantageously made possible.
With reference to
Alternatively, still with reference to
With reference to
Typically, the first machine 21 can be a hydraulic power pump, whereas the second hydraulic machine 23 can be a hydraulic motor. The hydraulic circuit linking the power pump 21 to the motor then advantageously comprises a bypass valve 25. The controlling module is thus configured to command the operating then the disabling of the first hydraulic machine 21 independently of the operating then the disabling of the second hydraulic machine 23.
Alternatively, with reference to
Different embodiments of a self-maintenance system 1 of a hydraulic assistance device of a vehicle will now be described, with reference to
A hydraulic assistance device 2 generally comprises a reservoir 12 and a feed pump 10, the feed pump 10 comprising:
Typically, with reference to
Alternatively, with reference to
Advantageously, with reference to
However, the strainer 101 and the main filter 103 tend to become clogged after the hydraulic assistance device 2 has been operational for a certain amount of time. The operation of the controlling module 11 of the self-maintenance system 1 then makes it possible, in addition to the flushing of the hydraulic machine 21, 23, to unclog the strainer 101 and/or the main filter 103.
In an embodiment of the self-maintenance system 1 illustrated in
In an alternative embodiment illustrated in
In an embodiment illustrated in
In any case, in a system 1 configured to provide continuous self-maintenance of the hydraulic assistance device 2, the controlling module 11 commands the feed pump 10 and/or the vacuum valve 104 preferably independently of a command of engagement or disengagement of the traction assistance of the vehicle. This permits the fluid flushing of all or part of the hydraulic machine 21, 23 and/or the unclogging of the strainer 101 and of the main filter 103 which are regular, even if the assistance is not moreover required. Furthermore, for the operating and the rapid disabling of the hydraulic assistance, it is preferable that the self-maintenance system 1 comprises the vacuum valve 104 and/or the feed pump of counter-rotation type 10.
In a first embodiment, with reference to
The controlling module 11 is then configured to command the operating then the disabling of the hydraulic machine 21:
In a second embodiment, with reference to
The controlling module 11 is then configured to command the operating then the disabling of the hydraulic machine 23:
In any case, with reference to
Furthermore, still with reference to
With reference to
Such a method E comprises the steps consists in:
Advantageously, the step of disabling E2 can also be implemented by the safety module 14 for the purpose of preserving the safety of the hydraulic machine 21, 23 when the vehicle reaches too high a speed.
Even more advantageously, the alternating of the steps of operating E1 and disabling E2 is repeated successively with a given frequency, for example ten times in a row, such as to homogenize the flushing of the hydraulic machine 21, 23. This alternating can be preset by a user or the manufacturer.
The duration of the step of operating E1 can be preset by the manufacturer of the self-maintenance system 1. Alternatively, if the hydraulic machine 23 is linked to a vehicle wheel 33, the hydraulic machine 23 is operated during a time period corresponding to one wheel revolution 23.
Advantageously, the method E is implemented at a given rate, said rate being either functional and/or temporal, for example once every month of operation of the vehicle. The term “functional rate” is understood to mean that the method E is implemented at a rate that depends on the way in which the hydraulic assistance device 2 is used, for example each time the vehicle has travelled a given distance, when the vehicle reaches a defined rate of use or rate of load, or when pressure thresholds are reached in the hydraulic assistance circuit 27.
Advantageously, the method E is implemented based on a given level of wear of the fluid.
In a first embodiment of the method E, with reference to
In this case, if the vehicle is in movement, then the method is implemented for a given range of vehicle speed, for example the speed of the vehicle being between 0 and 40 km/h. Beyond a certain level of vehicle speed, operating the hydraulic machine on a wheel can cause said machine to deteriorate.
Alternatively, the method E can be implemented while the vehicle is stopped, typically at traffic lights, preferably each time the vehicle is started up. This has the advantage of not interfering with the driving of the vehicle. In this case, if the starting movable elements 211 are independent, then the flushing is only partial.
Preferably, the step of operating E1 is implemented over a time period corresponding to a complete rotation of a hydraulic machine 21, 23 of the vehicle, which makes it possible to make all the parts move, and to entirely renew the hydraulic fluid contained in the cylinders of the machine 21, 23, but also to make the hydraulic fluid circulate in the ducts more completely. In particular if one rotation of a machine 21, 23 corresponds to one revolution of a wheel 33, the time period will correspond to one complete rotation of a wheel 33.
In a second embodiment of the method E, still with reference to
In this case, if the vehicle is in movement, the method E is not implemented, and the flushing is provided by the nominal operation of the hydraulic assistance device 2.
Alternatively, the method E can be implemented while the vehicle is stopped, typically at traffic lights, preferably each time the vehicle is started up. In this case, if the starting movable elements 211 are independent, then the flushing is only partial.
In a third embodiment of the method E, with reference to
The method E then comprises the steps consisting in operating E1 the hydraulic machine 21, 23 during a determined time period, for example through activation of the feed pump 10, and in disabling E2 the hydraulic machine 21, 23, at the end of the step of operating E1, such as to make hydraulic fluid circulate through the filters 101, 103 successively, in two opposite directions of circulation. As previously described, the disabling E2 can be implemented by disabling of the feed pump 10, and backflow of the hydraulic fluid to the reservoir 12, or through activation of the feed pump 10 in the opposite direction, if it is of counter-rotation type. Furthermore, as previously described, the steps of operating E1 and disabling 2 are implemented independently of a command of engagement and/or disengagement of the assistance.
Advantageously, the method E can then be implemented with the assistance being moreover required. In this case, if the vehicle is in movement, the step of disabling E2 momentarily cuts off the assistance. The method E then makes provision for a step of operating again E3 following the step of disabling E2, such as to ensure the safety of the vehicle. Preferably, the step of disabling E2 is implemented over a time period corresponding to one rotation of the wheel 33 of the vehicle. In particular if one rotation of a machine 21, 23 corresponds to one revolution of a wheel 23, the time period will correspond to one complete rotation of a wheel 23.
The method E allows the regular setting in movement of the parts of the hydraulic assistance device 2, even if it is not used, which prevents wear or corrosion localized at the points of contact of immovable parts, avoids the existence of immovable hydraulic fluid which could undergo repeated heat cycles, and prevents the sedimentation or polymerization of the hydraulic fluid. Also, it allows the unclogging of filters 101, 103. By its effects, it makes it possible to keep the hydraulic assistance device 2 operational for longer, between two intervals of drainage of the hydraulic fluid. It can furthermore make it possible to space the drainage dates apart, and therefore reduce the operating costs of the system.
The self-maintenance system 1 can be used for the benefit of any hydraulic assistance traction device, particularly to convert a 4×2 vehicle into a 4×4 vehicle, or to assist the supporting wheels of a vehicle, for example the drive wheels of a truck, the supporting axles of trucks or trailers, the supporting axles of building site or agricultural machinery, of low-speed temporary hydraulic transmissions for service or work vehicles, designated by the name of “creep drive”, or road/rail convertible vehicles or machinery.
Number | Date | Country | Kind |
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1759432 | Oct 2017 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/077277 | 10/8/2018 | WO | 00 |