Shaped Charges, Devices, General:
A shaped charge in the broadest context is any piece of high explosive (“HE”) material shaped to perform a specific task lined or unlined. There are basically two types of shaped charges, Axisymmetric and Linear or planer symmetric. By far the most common type of shaped charge is the axisymmetric conical lined shaped charge. These charges, commonly used in anti-armor and oil well perforating, are essentially a hollow cylinder containing a hollow cone type metal liner having explosive material filling the remaining space in the cylinder aft of the cone. Liners are usually made from copper, although it could be made of many other materials, having an explosive billet to which the outside of the liner is exactly mated.
When the explosive material contained in a shaped charge is detonated at the center of the aft end of the explosive, above the apex or pole of the liner, a detonation wave spreads spherically into the explosive material, in the process collapsing the liner into a rod like stretching projectile commonly called a jet. There is another less known form of shaped charge called a linear shaped charge that collapses its liner into a sheet like jet, it is useful in many applications and can be safely fabricated and used.
A Linear shaped charge, sometimes referred to as a line charge, is essentially a V shaped straight hollow thin walled trough liner backed on the outside of the V by an appropriately shaped explosive mass. When intentionally detonated above the apex of the liner, this linear shaped charge produces sheet or ribbon like jetting.
Present day conventional Linear shaped charges (LSC) consist of a thin, flat-walled, long hollow trough-like liner, backed on the outside by a correctly shaped amount of explosive, contained in a body and having an initiation system. When the explosive is intentionally detonated above the apex of the liner the explosive pressure drives the two sides of the trough together producing a sheet or ribbon like jet that cuts a slot approximately the length of the linear shaped charge. These special purpose devices are generally short in length and are initiated at a single point or maybe multiple points along the crown of the HE billet. This type of initiation does not produce a well-defined or controllable jet, the leading edge is ragged and penetration depth inconsistent along its length. The standard smooth wall linear shaped charge gives only a two-dimensional collapse (a result of no liner wall axial curvature) of the liner material and typically produces an explosively formed projectile rather than a jet and slug.
Conventional LSC consist of a rectangular block of explosive with an angular valley in one of its long sides lined with a thin metal liner. Typically, conventional LSC produce sheet projectile velocities from about 1.5 to 2.2 km/s, with little to no jet material velocity gradient and consequently shorter jet and less penetration. The sheet jets have a ragged leading edge because of the non-simultaneous linear initiation system. Conventional LSC do not penetrate hydro dynamically, the same way axisymmetric (i.e. conical) shaped charges do, it is the shaped mass and velocity of the sheet jet that shears the material with brute force leaving large burrs or flaring of the casing in an oil well application.
The jetting occurring in a conventional LSC is not Munroe jetting as the collapse is only two dimensional (does not have axisymmetric convergence) and does not reach the required temperature for plastic flow to take place. As a further recognition of the inefficiency of a conventional LSC the detonation wave does not reach the full length of the liner apex simultaneously, this causes an undesirable dispersion of the resulting spray of liner material and no real continuity to the spray.
Conventional planer symmetric “V” shaped linear liners used in LSC have no curvature or radial convergence and produce low velocity jets. Conventional LSC have large explosive to liner mass ratios and form low velocity (about 2.0 km/s) thin blade or ribbon jet that produce shallow target cuts (mostly non-plastic erosion much like water jet cutting). Conventional LSC are non-precision, low efficiency, cutting charges, without axisymmetric radial convergence the explosive mass must be increased greatly to create the very high pressures needed to produce a very thin ribbon jet from the linear liner; because of the high HE mass most of the penetration from a conventional LSC is made from the hollow cavity effect of the explosive with very little penetration from the liner. Because of their large HE to liner mass ratio conventional LSC can't make precision deep target cuts or penetrations and typically produce a wide cratering effect from the collateral damage of the large amount of explosive.
Conventional LSC have not been researched, developed, refined or used to the extent that axisymmetric shaped charges have. There are many undesirable aspects of existing conventional LSC such as a two-dimensional collapse, the lack of a simultaneous initiation system, and poor penetration performance. The poor and inconsistent performance is primarily because of the lack of a simultaneous initiation along the full length of the explosive billet and the two-dimensional collapse from a smooth walled liner.
Accordingly, there is a need in the art for a better performing LSC. Therefore, this inventor has conducted experiments and invented a novel improvement to LSC and their jetting performance.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Brief Summary is not intended to identify key features or essential characteristics of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
One example embodiment includes a fluted linear shaped charge device. The fluted linear shaped charge device includes a containment body. The containment body includes a closed end and one or more initiation ports, where the one or more initiation ports each include an aperture through the closed end. The containment body also includes one or more curved surfaces adjacent the closed end and an open end opposite the closed end. The closed end and the one or more curved surfaces create an enclosure. The fluted linear shaped charge device also includes one or more initiators, where each initiator passes through one of the one or more initiation ports from the exterior of the enclosure to the interior of the enclosure and a simultaneous initiation plate on the exterior of the enclosure, the simultaneous initiation plate configured to ensure that each initiator detonates simultaneously. The fluted linear shaped charge device further includes a fluted liner, where the fluted liner includes one or more flutes. A portion of the one or more flutes match the curvature of the one or more curved surfaces in the containment body at the open end and are in contact with the containment body at the open end. The fluted linear shaped charge device additionally includes a high explosive billet. The high explosive billet is in contact with a portion of the initiator and is placed between the closed end of the containment body and the fluted liner.
Another example embodiment includes a system for removal of at least a portion of an oil well casing, the removed casing being disposed of within the oil well. The system includes a casing cutter, the casing cutter configured to cut an oil well casing to a desired length. The system also includes a fluted linear shaped charge device. The fluted linear shaped charge device includes a containment body. The containment body includes a closed end and one or more initiation ports, where the one or more initiation ports each include an aperture through the closed end. The containment body also includes one or more curved surfaces adjacent the closed end and an open end opposite the closed end. The closed end and the one or more curved surfaces create an enclosure. The fluted linear shaped charge device also includes one or more dual line initiation cups. Each dual line initiation cup passes through one of the one or more initiation ports from the exterior of the enclosure to the interior of the enclosure and includes a first branch and a second branch. The fluted linear shaped charge device moreover includes a simultaneous initiation plate on the exterior of the enclosure, the simultaneous initiation plate configured to ensure that each dual line initiation cup detonates simultaneously. The fluted linear shaped charge device additionally includes a shock attenuator, where the shock attenuator includes a low sound speed material placed between the first branch and the second branch of each dual line initiation cup. The fluted linear shaped charge device further includes a fluted liner, where the fluted liner includes one or more flutes. A portion of the one or more flutes match the curvature of the one or more curved surfaces in the containment body at the open end and are in contact with the containment body at the open end. The fluted linear shaped charge device additionally includes a high explosive billet. The high explosive billet is in contact with a portion of the first branch and the second branch of each dual line initiation cup and is placed between the shock attenuator and the fluted liner.
Another example embodiment includes a method for removal of at least a portion of an oil well casing, the removed casing being disposed of within the oil well. The method includes cutting an oil well casing at a first location to a desired length and arc length using a casing cutter. The method moreover includes cutting the oil well casing at second first location to a desired length and arc length using the casing cutter. The method also includes placing a fluted linear shaped charge device between the first location and the second location. The fluted linear shaped charge device includes a containment body. The containment body includes a closed end and one or more initiation ports, where the one or more initiation ports each include an aperture through the closed end. The containment body also includes one or more curved surfaces adjacent the closed end and an open end opposite the closed end. The closed end and the one or more curved surfaces create an enclosure. The fluted linear shaped charge device also includes one or more dual line initiation cups. Each dual line initiation cup passes through one of the one or more initiation ports from the exterior of the enclosure to the interior of the enclosure and includes a first branch and a second branch. The fluted linear shaped charge device moreover includes a simultaneous initiation plate on the exterior of the enclosure, the simultaneous initiation plate configured to ensure that each dual line initiation cup detonates simultaneously. The fluted linear shaped charge device additionally includes a shock attenuator, where the shock attenuator includes a low sound speed material placed between the first branch and the second branch of each dual line initiation cup. The fluted linear shaped charge device further includes a fluted liner, where the fluted liner includes one or more flutes. A portion of the one or more flutes includes a frusto conical shape match the curvature of the one or more curved surfaces in the containment body at the open end and are in contact with the containment body at the open end. Each flute includes a liner. The fluted linear shaped charge device additionally includes a high explosive billet. The high explosive billet is in contact with a portion of the first branch and the second branch of each dual line initiation cup and is placed between the shock attenuator and the fluted liner. The method further includes initiating the detonation of the fluted linear shaped charge device.
These and other objects and features of the present invention will become more fully apparent from the following description and appended claims, or may be learned by the practice of the invention as set forth hereinafter.
To further clarify various aspects of some example embodiments of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It is appreciated that these drawings depict only illustrated embodiments of the invention, and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
For clarity, all references in this document to a shaped charge means, “a shaped charge” is an explosive device, having a shaped liner, driven by a similarly shaped mating explosive billet, having an initiation device, the necessary containment, confinement and retention of the liner to the explosive billet. The result of intentional detonation of this device is a high-speed stream of material produced from the convergence of the liner driven by the explosive. This is commonly known as the Munroe Effect. The shape, size and velocity of this stream of material commonly called a jet, is dependent on the starting geometry and thickness of the liner and explosive billet.
This invention relates to shaped explosive devices, and, in particular, to a shaped explosive device that produces a linear hydrodynamic penetrating shaped stretching jet. This explosive device is hereinafter referred to as “The Fluted Linear” device or Fluted Linear shaped charge, which consists of a liner, an explosive billet, a body and a means of simultaneous initiation.
The Fluted Linear device will produce a high velocity, high mass, variable length sheet jet, that produces an elongated slot either straight or splined in a target material. The invention described and depicted herein produces sheet jetting similar to a traditional linear shaped charge, but at much higher velocities, having a jet velocity gradient or stretch rate, directionally controllable, and only using a quarter of the amount of explosive of a traditional linear charge.
A Fluted Linear shaped charge device is capable of producing deep slotted penetrations of almost any length and shape. Its scope of use is vast and can be used where any cutting operation is needed in metals, rock, reinforced concrete, other materials. In these fields of use: Oil & Gas operations, mining, demolition, military, space exploration.
In the preferred configuration of the fluted linear shaped charge, the collapsing liner walls have multiple like flutes with partial radial collapse due to the contours of the concave flutes or scallops. This configuration, along with a novel single or dual line initiation system, will produce precision high speed sheet jets capable of long cuts and deep hydrodynamic slotted penetration.
The fluted or scalloped LSC disclosed herein is specifically designed to hydro dynamically cut through steel and concrete barriers such as oil well casings, but also has many other uses where long deep cuts are needed (i.e. demolition, well casing removal, mining, military uses, etc.). This innovation in linear shaped charges produces high compression on the liner material which in turn gives higher jet velocities and controlled high mass sheet jets not possible with existing conventional linear shaped charges. Fluted linear liners require less explosive to make equal to and or deeper target cuts than traditional linear liners. This new innovation in linear shaped charges solves the problems mentioned above by:
1) having an initiation strip that gives simultaneous dual or single line initiation along the full length of the aft end of the explosive billet.
2) having a scalloped or fluted linear liner that gives greater liner material convergence which produces much higher pressures and Monroe jetting unlike conventional linear shaped charges.
One skilled in the art will understand the difference between the two types of penetration or depth of cutting power. In the case of two flat walls of a conventional linear liner collapsing, it only shapes the liner material into a sheet like configuration. It lacks the compression and pressure to liquefy the liner material, cannot provide hydro-dynamic penetration and gives only low jet velocities.
A fluted linear shaped charge with a multi-curved or fluted liner is capable of producing the necessary material convergence for a high velocity stretching sheet jet above 4.0 km/s, which is capable of producing deep hydrodynamic plastic target material penetrations from a much lower HE to liner mass ratio than a conventional linear shaped charge.
Shaped charge liners come in many shapes, angles and sizes, the disclosure in this patent application intends this wide variety of options (as shown in figure section) as part and parcel of the claims of this application.
The velocity of jet 130 is greatest at jet tip 131 and has a lower velocity at the jet tail 132 near the forward end of slug 133. Jet velocities or velocity gradient from tip 131 to tail 132 are a function of the device design, explosive type, and fluted liner 105 material properties. The jet velocity gradient and material ductility directly affect the stretch rate of jet 130 which also affects its length and thickness. Higher velocity gradients will result in a thinner and longer jet due to forward stretching of higher velocity material at the forward end of the sheet jet.
This depiction of jet 130 is at a finite time after the detonation of device 100. Jet 130 at an earlier time frame would be shorter in length and thicker, and at a later time it would have stretched forward becoming longer and thinner. The slug 133 is a transitional area where collapsing liner material is contributed to jet 130. As time progresses and at some sheet jet 130 elongation, the higher velocity sheet jet will break free from the lower velocity slug 133. Slug 133 could be a solid and act much like an explosively formed projectile (EFP) when impacting a target or could be frangible depending on liner material properties and application requirements.
Liner 105 has multiple like flutes 106 that are hollow curved concavities that are planer symmetric about a longitudinal mid-plane that bisects and passes through the center of apex 108 of each flute. The longitudinal mid-plane of symmetry that passes though the center of the flutes apex 108 is the same plane that the sheet jet forms on during liner 105 collapse. During liner collapse from the HE billet detonation, these curved concavities or flutes provide the material convergence and work required to produce extreme pressures in the collapsed liner material, which increases the temperature and ductility resulting in plastic flow or jetting of the liner material. The collapse of fluted liner 105 produces a planer forward stretching sheet jet along the longitudinal mid-plane that bisects apex 108 and is capable of hydrodynamic penetration and cutting long deep slots.
To achieve a precise and controllable sheet jet from a linear shaped charge it is essential to have simultaneous initiation along the full length of the explosive billet. For optimum performance the initiation system should be located in correct relationship to the apex 108 being on and parallel to the mid-plane of symmetry that bisects apex 108 and the included angle of the liner flutes 106. Containment body 103 could be made of one or multiple parts fastened together and made from a material that gives the correct tamping needed for ultimate charge performance. The aft end of body 108 could be tapered or boat-tailed to reduce the mass of the main explosive charge.
The jet velocity achieved from a shaped charge is dependent on many factors. The liner wall 111 thickness and included angle A of liner 105 are two of the most important variables; a narrower included angle A results in a faster less massive jet, and a wider included angle A results in a slower more massive jet. The thickness of the liner wall 111 can gradually increase or decrease from the apex 108 to the base end 107 or anywhere along the wall length to modify jet characteristics; a tapering liner wall 111 thickness will help balance the liner to HE mass ratio as the liner flute radius 112 increases toward the base end 107. Jet velocities can vary from 4 to 10 km/s depending on these variables: type and quality of liner material; included angle A of the liner; liner wall thickness; the charge to mass ratio of HE to liner; density of the liner; surface finish of the liner wall; and, containment body geometries. Very small changes of any of these variables can make significant differences in jet velocity and trajectory. The included angle A of liner 105 needed to obtain Munroe Effect jetting should be from 36 to 150 degrees. The thickness of liner wall 111 needed to obtain Munroe Effect jetting should be from 0.030 inches to 0.065 inches.
Liner thickness of shaped charges are dependent on the overall diameter of the device, the liner wall 111 should increase in thickness as the liner flute radius 112 increases and decrease in thickness as the liner radius 112 decreases. Shaped charges scale very nicely and for a person skilled in this art making this device in any size would be evident based on the information given. Shaped charges by their very nature have varying liner wall thicknesses and profiles depending on liner material type, liner density, the jet velocity required, and desired effect on a target.
Between the dual line initiation cup 119 and main HE billet 120 is an initiation shock attenuator 123 made from a low sound speed material that controls the direction of initiation detonation shock waves. Shock attenuator 123 directs the detonation from port 118 into lateral and radial trajectories that produces dual line detonation at the aft end of main HE billet 120. Shock attenuator 123 also dampens or retards sympathetic detonation of the main explosive from the detonation of the dual line initiation cup 119 which provides sufficient time for proper dual line initiation of main HE billet 120, liner collapse and jet formation.
Peripheral initiation of main HE billet 120 generates dual detonation waves illustrated by curved lines 122 in
Shape charge liners for the most part are made from copper, but liners may be made from almost any metal, ceramic, powdered metals, tungsten, silver, copper, glass or combination of many materials. Containment body serves as a containment vessel for the HE billet and liner. Containment body protects HE billet and provides the needed tamping for the explosive, and would typically be made from aluminum or steel but could be made of almost any metal or plastic.
Dual line initiation facilitates a more acute angle of attack of the detonation wave to the liner wall than would be produced by a point or single line initiation system. This detonation wave shaping will produce high mass high velocity sheet jets for both narrow and wide included angle liners up to 150 degrees. Dual line simultaneous initiation of a linear fluted shaped charge produces a high velocity stretching sheet jet that produces deeper cutting performance.
Device 200 illustrated in
The detonation of device 200 starts at a single initiation point on the aft side of plate 206, then propagates along explosive filled channels 217, and simultaneously arrives at each of the initiation ports 218 for all flutes. The detonation wave then travels through the initiation plate via ports 218 and propagates forward and in lateral directions through inclined troughs of the initiation explosive 202 on the forward side of initiation plate 206. The increasing width of the inclined troughs of initiation explosive 202 at the forward end of the trough creates a simultaneous initiation path the full longitudinal length of device 200 and main HE billet 204. The detonation of explosive 202 propagates through an aft linear slot 205 in body 203 and then propagates into the aft end of HE billet 204 the full length of device 200. By the time the detonation wave reaches the HE billet 204, it is a planer wave initiating the full length of HE billet 204. Initiating the full length of HE billet 204 simultaneously is required to obtain a stable continuous hydrodynamic sheet jet from the collapse of fluted linear liner 105.
This application claims the benefit of and priority to U.S. Provisional Patent Application Ser. No. 62/466,296 filed on Mar. 2, 2017, which application is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62466296 | Mar 2017 | US |