Patent Grant
9157175
This application is a national stage application of PCT/JP2010/060240 which is incorporated herein by reference.
The present invention relates to a fly sewing machine which continuously stitches a plurality of flies each made of a piece of cloth such as a fly front of trousers onto an elongated slide fastener chain.
As is known in the related art, a fly sewing machine includes a fly supply unit which supplies flies from the upstream side along a fly transfer passage which is provided on a stand, a fly feed unit which sequentially transfers the flies supplied by the fly supply unit, a transfer speed-adjusting part which sends the flies transferred by the fly transfer unit to a sewing machine part in the downstream side at required timing, and a chain feed unit provided between the transfer speed-adjusting part, the chain feed unit sending a continuous slide fastener chain to the sewing machine part in synchronization with the sewing speed of the sewing machine part (e.g., refer to Patent Document 1).
Patent Document 1: Japanese Patent Application Publication No. 2006-158705A
However, in the fly sewing machine described in foregoing Patent Document 1, when the length of a fly is shorter than the distance between the position at which the transfer speed-adjusting part sends flies and the position of a pressing member of the sewing machine part (in the case of the flies used in trousers for children), the flies are sent downstream in that section, owing to extrusion force of a next fly which is sent by the transfer speed-adjusting part and frictional force with the slide fastener chain fed by the chain feed unit. Consequently, the sending of the flies tends to be instable, so that the flies are not normally stitched to the slide fastener chain.
The present invention has been made keeping in mind the above problems occurring in the related art, and an object of the present invention is to provide a fly sewing machine which ensures that flies are stably fed and makes it possible to properly attach the flies to a slide fastener chain, even if the flies are short.
The object of the present invention is achieved by the following configurations.
(1) A fly sewing machine configured to continuously stitch a plurality of flies each made of a piece of cloth to an elongated slide fastener chain, the fly sewing machine that includes a fly supply unit configured to supply the flies to a fly transfer passage; a fly transfer unit disposed downstream of the fly supply unit and configured to transfer and send the flies supplied by the fly supply unit to a downstream side thereof; a chain feed unit disposed downstream of the fly transfer unit and configured to feed the slide fastener chain onto the flies sent by the fly transfer unit; an auxiliary conveyance unit disposed downstream of the chain feed unit and configured to press the flies and the slide fastener chain which are overlapped by the chain feed unit from above or below and to send the flies and the slide fastener chain to a downstream side thereof; and a sewing machine part disposed downstream of the auxiliary conveyance unit and configured to stitch the flies to the slide fastener chain.
(2) The fly sewing machine according to (1), in which the auxiliary conveyance unit includes at least one needle section configured to penetrate through at least one of the flies and the slide fastener chain.
(3) The fly sewing machine according to (2), in which the auxiliary conveyance unit includes a support shaft provided perpendicular to the fly transfer passage and at least one roller rotatably supported by the support shaft, and the at least one needle section is a plurality of the needle sections which are provided on an outer circumferential surface of the at least one roller.
(4) The fly sewing machine according to (3), in which the at least one roller is a pair of rollers rotatably provided on both ends of the support shaft and the auxiliary conveyance unit further includes the pair of the rollers and a rotary shaft provided along the fly transfer passage, the rotary shaft pivotably supporting the support shaft.
(5) The fly sewing machine according to any one of (1) to (4), in which a power of the auxiliary conveyance unit is a sending force of the sewing machine part for sending the flies and the slide fastener chain which are overlapped to the downstream side thereof while stitching the flies and the slide fastener chain together.
According to the fly sewing machine of the invention, the fly sewing machine includes a fly supply unit configured to supply the flies to a fly transfer passage; a fly transfer unit disposed downstream of the fly supply unit and configured to transfer and send the flies supplied by the fly supply unit to a downstream side thereof; a chain feed unit disposed downstream of the fly transfer unit and configured to feed the slide fastener chain onto the flies sent by the fly transfer unit; an auxiliary conveyance unit disposed downstream of the chain feed unit and configured to press the flies and the slide fastener chain which are overlapped by the chain feed unit from above or below and to send the flies and the slide fastener chain to a downstream side thereof; and a sewing machine part disposed downstream of the auxiliary conveyance unit and configured to stitch the flies to the slide fastener chain. Even if the length of each fly is shorter than the distance between the position at which the transfer speed-adjusting part sends the flies and the position of a pressing member of the sewing machine part, it is possible to stably send the flies and thus normally stitch the flies to the slide fastener.
Hereinafter, an embodiment of a fly sewing machine according to the present invention will be described in detail with reference to the accompanying drawings.
As shown in
The fly supply unit 10 is formed of the upstream end of the fly transfer passage 3 which extends upstream from the fly transfer unit 20. In addition, in this embodiment, new flies F are adapted to be manually loaded in sequence onto the fly supply unit 10. In the meantime, it is also possible to drive a feed roller (not shown) in synchronization with the sewing speed and automatically load or introduce new flies F.
The fly transfer unit 20 includes first to third drive rollers 21 to 23 which are disposed at predetermined intervals along the fly transfer passage 3, first to third support rollers 24 to 26 which are disposed above the first to third drive rollers 21 to 23 such that a respective support roller faces a respective drive roller, first to third springs 27 to 29 which elastically urge the first to third support rollers 24 to 26 toward the first to third drive rollers 21 to 23, upper and lower support frames 30 and 31 which support the first to third support rollers 24 to 26 toward the first to third drive rollers 21 to 23 such that the support, rollers 24 to 26 can freely reciprocate, and a transfer speed-adjusting part 40 which sends the flies F transferred by the first to third drive rollers 21 to 23 to the downstream side at required timing.
The first to third drive rollers 21 to 23 are rotatably supported on the stand 2 in the state in which the transfer surfaces thereof are slightly exposed out of the fly transfer passage 3 from above, and are driven by a power transmission belt 33 which is driven by a single drive motor 32 so that the drive rollers 21 to 23 rotate at the same speed. In addition, the first to third springs 27 to 29 are compressive springs, and spring force thereof are set to a weak range, for example, from 0.05 kgf to 0.5 kgf.
The transfer speed-adjusting part 40 includes a fourth drive roller 41 which is rotatably supported on the stand 2, a fourth support roller 42 which is disposed above the fourth drive roller 41 and is rotatably supported on the upper and lower support frames 30 and 31, fourth springs 43 which elastically urge the fourth support roller 42 toward the fourth drive roller 41, and a roller interval-adjusting section 44 which adjusts the interval between the fourth drive roller 41 and the fourth support roller 42 by changing a descent limit position of the fourth roller 42. The driving of the fourth roller 41 is interlocked with the driving of the chain feed rollers 51 and 52 of the chain feed unit 50, i.e. the sewing operation of the sewing machine part 70.
In addition, the speed of rotation of the fourth drive roller 41 is set to be faster than the sewing speed in the sewing machine part 70. In the meantime, in this embodiment, the speed of rotation of the fourth drive roller 41 is set to be, for example, 10 to 15% faster than the sewing speed. In addition, the speed of rotation of the first to third drive rollers 21 to 23 is set to be faster than the speed of rotation of the fourth drive roller 41.
In addition, in this embodiment, the outer circumference of the first to third rollers 21 to 23 is knurled, and the outer circumference of the first to third support rollers 24 to 26 is formed as a flat surface. In addition, the outer circumference of the fourth drive roller 41 and the fourth support roller 42 is knurled.
In the meantime, in this embodiment, the diameter of the fourth support roller 42 is set to be smaller than the diameter of the fourth drive roller 41. For example, the diameter of the fourth drive roller 41 is set 30 mm, and the diameter of the fourth support roller 42 is set 20 mm. In addition, the diameter of the fourth support roller 42 is set ⅔ of the diameter of the fourth drive roller 41. In addition, the fourth springs 43 are compressive springs, and for example, the spring force thereof is set to the range from 2 kgf to 4 kgf, which is approximately 8 to 40 times the spring force of the first to third springs 27 to 29.
As shown in
The sewing machine part 70 has a support table 71 on the upper surface of which the fly transfer passage 3 along which the flies F are transferred is provided, a pressing section 72, a pair of sewing needles 73 which stitches the flies F to the slide fastener chain C, and a transfer member which is not shown.
The chain feed unit 50 has a chain feed roller part 51 which draws the slide fastener chain C from a chain reservoir disposed above the sewing machine part 70, sends the chain downwards, is driven by a pair of front and rear independent power transmission motors which are not shown, and is composed of a drive roller 52 and a follower roller 53. The chain feed unit 50 also includes a chain guide roller 54 disposed below the chain feed roller part 51. In addition, the slide fastener chain C which is sent downwards by the chain feed roller part 51 is redirected by the chain guide roller 54, and is fed onto flies F sent by the transfer speed-adjusting part 40.
In addition, in the fourth drive roller 41 of the transfer speed-adjusting part 40 and the drive roller 52 of the chain feed roller part 51, respective power transmission pulleys 41a and 52a are connected via a power transmission belt 55. Therefore, the fourth drive roller 41 is driven to rotate in synchronization with the drive roller 52.
In addition, in this embodiment, as shown in
Here, since the speed of transferring the following fly F2 is faster than the speed of transferring the preceding fly F1, the following fly F2 catches up the preceding fly F1 while the preceding fly F1 passes through transfer speed-adjusting part 40. In this state, the leading end of the following fly F2 is in contact with the rear end of the preceding fly F1. In this contact state, the leading end of the following fly F2 tends to climb over the rear end of the preceding fly F1 because the speed of transferring the following fly F2 surpasses the speed of transferring the preceding fly F1. However, because the spring force of the first to third springs 27 to 29 which urge the first to third support rollers 24 to 26 of the fly transfer unit 20 is small and the outer circumference of the first to third support rollers 24 to 26 is flat, the following fly F2 slips between the first to third drive rollers 21 to 23 and the first to third support rollers 24 to 26 and thus does not climb over the preceding fly F1. In addition, even though the following fly F2 slightly climbed over the preceding fly F1, the following fly F2 collides against the outer circumference of the fourth support roller 42 of the transfer speed-adjusting part 40, thereby failing to move forward further. This consequently ensures that the preceding fly F1 passes first in the transfer speed-adjusting part 40.
In this way, while the preceding fly F1 continues being stitched to the slide fastener chain C by the sewing machine part 70 in the state in which the leading end of the following fly F2 is in contact with the rear end of the preceding fly F1, the leading end of the following fly F2 comes with contact with the respective outer circumference of the fourth drive roller 41 and the fourth support roller 42 toward the interval, between the rollers 41 and 42 of the transfer speed-adjusting part 40, as shown in
In addition, the flies F which pass through the fourth drive roller 41 and the fourth support roller 42 of the transfer speed-adjusting part 40 are reliably transferred, since the outer circumference of the fourth drive roller 41 and the fourth support roller 42 is knurled, and the spring force of the fourth spring 43 is set to be greater than that of the first to third springs 27 to 29.
However, when the flies F simply enter the interval between the fourth drive roller 41 and the fourth support roller 42, the transfer speed-adjusting part. 40 is transferred in the state in which the following fly F2 is in contact with the preceding fly F1, the speed of transferring the transfer speed-adjusting part 40 is faster than the sewing speed, and holding force between the fourth drive roller 41 and the fourth support roller 42 in the transfer speed-adjusting part 40 is extremely great. Consequently, there is possibility that the flies F would be sent to the sewing machine part 70 in the state in which the leading end of the following fly F2 is placed on the rear end of the preceding fly F1. In the meantime, when, the interval between the fourth drive roller 41 and the fourth support roller 42 is too great, it takes too much time for the flies F to enter the interval between the fourth drive roller 41 and the fourth support roller 42, so that the interval d2 between the preceding fly F1 and the following fly F2 becomes excessively great. Consequently, it is impossible to produce an intended interval.
The interval d2 between the preceding fly F1 and the following fly F2 is not uniform owing to the preferences of sewing manufacturers. In an example, some manufacturers prefer the state in which the preceding fly F1 and the following fly F2 are in contact, whereas other manufacturers prefer the state in which a certain interval is set between the preceding fly F1 and the following fly F2. Therefore, there are strong desires at sewing sites for the ease of the operation of adjusting the interval. In the present invention, it is possible to simply adjust the interval, between the fourth, drive roller 41 and the fourth support roller 42 by simply rotating the adjustment screw 47 having a dial of the transfer speed-adjusting part 40 as described above.
In addition, when the following fly F2 enters the interval between the fourth drive roller 41 and the fourth support roller 42, the following fly F2 catches up the preceding fly F1 which is being sewn since the driving speed of the fourth drive roller 41 surpasses the driving speed of the sewing machine part 70. Consequently, as shown in
As shown in
The pair of rollers 65 is disposed such that a respective roller 65 presses, from above, a respective one of the pair of left and right fastener tapes C1 and C2 of the slide fastener chain C that are overlapped on the flies F in the chain feed unit 50. A plurality of needle sections 66 (12 needle sections in this embodiment) which penetrates through the flies F and the fastener tapes C1 and C2 of the slide fastener chain C is formed on the respective outer circumference of the rollers 65. In addition, the needle sections 66 are disposed on the outer circumference of the roller 65, at substantially regular intervals in the circumferential direction, and radially extend outward. In the meantime, although both the pair of left and right fastener tapes C1 and C2 are pressed by the pair of rollers 65 in this embodiment, this is not intended to be limiting. Rather, it is possible to provide only one roller 65 such that the roller presses only one of the pair of left and right fastener tapes C1 and C2.
The base member 62 has an element-receiving recess 62b in the undersurface thereof. The element-receiving recess 62b receives the engaged fastener elements C3 and C4 of the pair of left and right fastener tapes C1 and C2, and is formed along the fly transfer passage 3. In addition, the support table 71 has slits 71a and 71a through which the needle sections 66 and 66 of the pair of rollers 65 extend.
In addition, the pair of rollers 65 of the auxiliary conveyance unit 60 rotates as the flies F and the slide fastener chain C to which the needle sections 66 thereof are fitted are sewn by the sewing machine part 70 and are then sent downstream. That is, a power of the pair of rollers 65 is a sending force of the sewing machine part 70 for sending the flies F and the slide fastener chain C which are overlapped to the downstream side thereof while stitching the flies F and the slide fastener chain C together. Owing to this, the pair of rollers 65 rotates in synchronization with the sewing speed of the sewing machine part 70. In addition, since the pair of rollers 65 rotates in the state in which the needle sections 66 are fitted into the flies F and the slide fastener chain C, the flies F and the slide fastener chain C are sent to the sewing machine part 70 via the rotation. In addition, the needle sections 66 are adapted to be sequentially released after being fitted into the flies F and the slide fastener chain C by the rotation of the rollers 65.
As described above, the fly sewing machine 1 of this embodiment includes the fly supply unit 10 which supplies the flies F to the fly transfer passage 3 of the stand 2, the fly transfer unit 20 which transfers and sends the flies F supplied by the fly supply unit 10 to the downstream side thereof the chain feed unit 50 which feeds a slide fastener chain C onto the flies F sent by the fly transfer unit 20, the auxiliary conveyance unit 60 which presses the flies F and the slide fastener chain C which are overlapped in the chain feed unit 50 from above or below and sends the flies F and the slide fastener chain C to the downstream side thereof, and the sewing machine part 70 which stitches the flies F to the slide fastener chain C. Accordingly, even though the length of the flies F is shorter than the distance between the position at which the fly transfer unit 20 sends the flies F and the position of the pressing section 72 of the sewing machine part 70, it is possible to stably send the flies F, thereby reliably stitching the flies F to the slide fastener chain C.
In addition, according to the fly sewing machine 1 of this embodiment, the plurality of needle sections 66 which extend through the flies F and the slide fastener chain C is formed in the outer circumference of the pair of rollers 65. Accordingly, it is possible to reliably send the flies F and the slide fastener chain C to the sewing machine part 70 in the downstream side so that the positions thereof are not misaligned.
In addition, according to the fly sewing machine 1 of this embodiment, the support shaft 63 which rotatably supports the pair of rollers 65 is pivotably supported by the rotary shaft 64. Even though the surface of the flies F and the slide fastener chain C which are sent to the pair of rollers 65 is uneven, the uneven surface is absorbed by pivoting of the pair of rollers 65. Accordingly, it is possible to reliably send the flies F and the slide fastener chain C to the sewing machine part 70 in the downstream side.
In addition, according to the fly sewing machine 1 of this embodiment, the power of the pair of rollers 65 of the auxiliary conveyance unit 60 is the sending force of the sewing machine part 70 which sends the flies F and the slide fastener chain C which are overlapped each other to the downstream side while stitching the flies F and the slide fastener chain C together. Accordingly, it is not required to separately provide a power source of the pair of rollers 65, thereby making it is possible to reduce the manufacturing cost of the fly sewing machine 1.
In addition, as a first modified embodiment of this embodiment, as shown in
In addition, as a second modified embodiment of this embodiment, as shown in
The upper air-blowing section 101 includes a support frame 104 which is disposed above the flies F with a predetermined interval, three blow-holes 105 which are formed in the support frame 104 with predetermined intervals in the direction in which the flies are transferred, and air feed nozzles 106 each of which is connected to a respective one of the three blow holes 105. In addition, the blow holes 105 are inclined downward toward the downstream direction.
The lower air-blowing section 102 has three blow holes 107 which are formed in the stand 2 with predetermined intervals in the direction in which the flies are transferred and air feed nozzles 108 each of which is connected to a respective one of the three blow holes 107. In addition, the blow holes 107 are inclined upward toward the downstream direction.
The roller device 103 includes a drive roller 103a which is driven by a power transmission motor which is not shown and a follower roller 103b. In addition, in the fly transfer unit 100 which is configured as above, the flies F are caused to slightly float on air that is blown through the blow holes 105 and blow holes 107. In this state, the flies F are transferred to the roller device 103, and are then sent downstream by the roller device 103.
In addition, as the first modified embodiment of the auxiliary conveyance unit 60, the needle sections 66 of the roller 65 penetrate through both the flies F and the slide fastener chain C in the above-described configuration. However, as shown in
In addition, as the second modified embodiment of the auxiliary conveyance unit 60, as shown in
In the meantime, the present invention is not limited to the above-described embodiments but can be suitably modified without departing from the scope of the invention.
In an example, the roller 65 may be disposed below the fly transfer passage 3 such that the needle sections 65 penetrate through the flies F and press the fastener chain C or penetrate through both the flies F and the fastener chain C.
DESCRIPTION OF REFERENCE NUMERALS
1 Fly Sewing Machine
C Slide Fastener Chain
C1 Fastener Tape
C2 Fastener Tape
F Fly
2 Stand
3 Fly Transfer Passage
10 Fly Supply Unit
20 Fly Transfer Unit
50 Chain Feed Unit
60 Auxiliary Conveyance Unit
63 Support Shaft
64 Rotary Shaft
65 Roller
66 Needle Section
70 Sewing Machine Part
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2010/060240 | 6/16/2010 | WO | 00 | 12/14/2012 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2011/158354 | 12/22/2011 | WO | A |
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| Number | Date | Country | |
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| 20130092067 A1 | Apr 2013 | US |
