The present disclosure relates to a foam sprayer including an adapter configured to attach to a low-pressure fluid source and a high-pressure fluid source.
Foam sprayers are configured to generate foam that is sprayed onto objects such as vehicles for cleaning the objects. Dirt and debris on the objects may be collected by the foam which is removed using a fluid or a cloth. Some foam sprayers are attached to a pressurized fluid source, e.g., a pressure washer, or high-pressure water sprayer, and configured to spray pressurized fluid, such as water, with the foam. The pressurized fluid might provide improved cleaning of the object and facilitate removal of strongly adhered dirt and debris. Other foam sprayers are attached to fluid sources such as a standard garden hose connected to a residential water supply, that do not provide a high-pressure fluid. The low-pressure fluid sources are appropriate for applications where high-pressure fluid could cause damage to the object or where a high-pressure fluid source is not available. However, conventional foam sprayers may not be used with both a high-pressure fluid source and a low-pressure fluid source. As used herein, low pressure refers to a pressure of 120 psi or less and high-pressure refers to a pressure of 500 psi or greater. As a result, people are required to utilize two or more different foam sprayers for applications that require high-pressure and low-pressure spray. Also, conventional foam sprayers may be difficult to attach to or detach from a fluid source. Moreover, the foam sprayers may have complicated settings and be hard to operate.
Accordingly, there is a need for a foam sprayer that is configured to attach to a low-pressure fluid source and a high-pressure fluid source and operate in a high-pressure mode and a low-pressure mode. In addition, the foam sprayer should be simple to operate.
In one aspect, a foam sprayer includes a body defining a channel, a nozzle attached to the body and configured to emit foam, and an adapter configured to releasably attach to a first fluid source that provides a first fluid at a first pressure. The foam sprayer includes a connector attached to the body and configured to releasably connect the body to the adapter or to a second fluid source that provides a second fluid at a second pressure that is substantially greater than the first pressure. The foam sprayer also includes a mode selection device mounted to the body and configured to switch the foam sprayer between a low-pressure mode and a high-pressure mode. The foam sprayer is configured to generate foam from the first fluid when the foam sprayer is in the low-pressure mode. The foam sprayer is configured to generate foam from the second fluid when the foam sprayer is in the high-pressure mode.
In another aspect, a spray system includes a first fluid source configured to provide a first fluid at a first pressure, and a second fluid source configured to provide a second fluid at a second pressure. The second pressure is at least five times greater than the first pressure. The spray system also includes a foam sprayer including a body defining a channel, a nozzle attached to the body and configured to emit foam, and a connector attached to the body. The connector is configured to releasably connect to the second fluid source to allow the second fluid from the second fluid source to flow into the channel of the body. The spray system also includes an adapter configured to releasably attach to the connector when the connector is not attached to the second fluid source. The adapter is configured to releasably attach to the first fluid source and direct the first fluid from the first fluid source through the connector and into the channel of the body. The foam sprayer is configured to operate in a low-pressure mode to generate foam from the first fluid, and operate in a high-pressure mode to generate foam from the second fluid.
In yet another aspect, a method of emitting foam from a sprayer includes attaching a first fluid source or a second fluid source to the sprayer. The sprayer includes a body defining a channel, a nozzle configured to emit foam, a connector attached to the body, and an adapter configured to releasably attach to the connector and to the first fluid source to allow a first fluid at a first pressure from the first fluid source to flow into the channel of the body. The connector configured to releasably connect the body to the second fluid source when the adapter is not connected to the connector. The second fluid source provides a second fluid at a second pressure that is greater than the first pressure. The method also includes selecting a low-pressure mode or a high-pressure mode of the sprayer using a mode selection device. The method further includes emitting foam from the sprayer. The sprayer is configured to emit foam from the first fluid when the foam sprayer is in the low-pressure mode. The foam sprayer is configured to emit foam from the second fluid when the foam sprayer is in the high-pressure mode.
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate aspects of the disclosure and together with a written description serve to explain some of the embodiments of the disclosure. A brief description of the drawings is as follows:
The embodiments of the present disclosure described below are not intended to be exhaustive or to limit the disclosure to the precise forms disclosed in the following detailed description. Rather a purpose of the embodiments chosen and described is so that the appreciation and understanding by others skilled in the art of the principles and practices of the present disclosure may be facilitated.
Turning now to the Figures,
The spray system 100 includes a first fluid source 102 configured to provide a first fluid 104 at a first pressure, a second fluid source 106 configured to provide a second fluid 108 at a second pressure, and a foam sprayer 110. For example, the first fluid source 102 comprises a hose or other conduit for the first fluid 104 to flow through. The first fluid 104 comprises a liquid such as water. The first fluid source 102 is configured to provide the first fluid 104 at a pressure provided by, for example, a municipal water reservoir or other water supply. For example, the first pressure is less than 120 pounds per square inch (psi), such as 120 psi, 110 psi, 100 psi, 90 psi, 80 psi 70 psi, 60 psi or 50 psi.
In the illustrated embodiment, the second fluid source 106 includes a pressurized fluid gun 112 (e.g., a pressure washer), a conduit 114, and a pressure apparatus 116. The pressure apparatus 116 is configured to increase and regulate the pressure of the second fluid 108. The pressure apparatus 116 provides the second fluid 108 at a second pressure that is higher than the first pressure of the first fluid 104. For example, the second pressure is at least 1,000 psi. Accordingly, the second pressure is at least five times greater than the first pressure. The pressure apparatus 116 includes a pump 118 and a tank 120. The tank 120 contains the second fluid 108. The pump 118 is configured to pressurize the second fluid 108 in the tank 120 and provide the second fluid 108 to the pressurized fluid gun 112 at the second pressure. The pump 118 may be any suitable pump. In some embodiments, the pump 118 is motorized. In other embodiments, the pump 118 is manually operated (e.g., a hand pump).
Referring to
The connector 126 is configured to releasably connect to the second fluid source 106 when the adapter 128 is not attached to the connector 126, as shown in
The foam sprayer 110 may have a discrete and compact shape and size. For example, an overall length 134 of the foam sprayer 110 may be in a range from 200 millimeters (mm) to 400 mm. In the illustrated embodiment, the overall length 134 of the foam sprayer 110 is 315 mm. The body 122 and the nozzle 124 have a cumulative length 136 in a range of 150 mm to 250 mm. The adapter 128 has a length 138 in a range of 50 mm to 150 mm.
In some embodiments, the nozzle 124 includes one or more nozzle spray tips that are attached to the end of the coupler to control the spray pattern of the first fluid 104 or second fluid 108 that is dispensed from the nozzle 124. The nozzle 124 may include an adjustment device that provides one or more spray settings, for example a wide spray pattern or a narrow spray pattern.
With reference to
Referring to
As shown in
As illustrated in
The intake adjustment device 152 is positioned at least partly in or on the air intake 150 and allows adjustment of the airflow into the mixing chamber 156 for mixing with the cleaning agent and the first fluid 104 or the second fluid 108. The consistency and concentration of the cleaning agent in the foam are at least partially regulated by the intake adjustment device 152 because airflow into the mixing chamber 156 facilitates the cleaning agent being drawn into the mixing chamber 156 and the cleaning agent forming foam with the fluid. In the example, the body 122 includes a stem 162 that extends into the reservoir 146 for drawing cleaning agent from the reservoir 146 into the mixing chamber 156.
Referring to
The valve 164 has a body 170 defining a first channel 172 and a second channel 174. The first channel 172 and the second channel 174 are perpendicular to each other. The first channel 172 is in fluid communication with the inlet 160 when the valve 164 is in the first position 166, as shown in
As a result, the foam sprayer 110 has multiple pressure modes and is able to utilize different fluid sources having different pressures. Moreover, the foam sprayer 110 is simple to operate and the mode selection device 140 and the intake adjustment device 152 provide easy adjustment of the foam sprayer 110. In addition, the valve 164 and the mode selection device 140 provide a simple and reliable adjustment mechanism.
With reference to
The handle 180 extends at an oblique angle relative to the barrel 178 and is sized for the user to grasp the foam sprayer 110. The threaded bore 182 is disposed at the distal end of the handle 180 opposite the barrel 178 and is configured to threadingly connect to a fluid source (e.g., the first fluid source 102 shown in
Referring to
The method also includes attaching the connector 126 to the body 122. For example, in the illustrated embodiment, the connector 126 is metal and is integrally formed with the body 122. In other embodiments, the connector 126 is formed as a separate piece and attached to the body 122 using welds, fasteners, adhesives, or any other suitable attachment. The adapter 128 is releasably attached to the connector 126 to facilitate the first fluid source 102 attaching to the foam sprayer 110. In some embodiments, the adapter 128 is packaged or provided with the foam sprayer 110 but is not attached to the body 122 until use.
In addition, the method includes attaching the mode selection device 140 to the body 122. The mode selection device 140 is rotatably mounted to the body 122 and configured to cause the valve 164 to move between the first position 166 and the second position 168 when the mode selection device 140 is switched between the low-pressure mode and the high-pressure mode. For example, the mode selection device 140 includes the knob 142 that causes the valve 164 to move. The knob 142 is attached to the valve 164 by the actuator 144 extending through an opening in the body 122.
In some embodiments, the method includes attaching the reservoir 146 to the body 122. For example, the reservoir 146 is screwed into the collar 148 of the body 122. The reservoir 146 dispenses a cleaning agent to the body 122.
In further embodiments, the method includes attaching the intake adjustment device 152 to the body 122. For example, the intake adjustment device 152 is rotatably mounted to the body 122. In the illustrated embodiment, rotation of the intake adjustment device 152 selectively opens or closes the air intake 150 and adjusts the concentration of the foam dispersed by the foam sprayer 110.
Referring to
To operate the foam sprayer 110 in the low-pressure mode, the mode selection device 140 is positioned to select the low-pressure mode as shown in
To operate the foam sprayer 110 in the high-pressure mode, the adapter 128 is removed from the body 122 of the foam sprayer 110 and the pressurized fluid gun 112 of the second fluid source 106 is connected directly to the body 122. The mode selection device 140 is positioned to select the high-pressure mode as shown in
The pressurized fluid gun 112 of the second fluid source 106 includes a body 194, a coupler 196, and a trigger 198. The coupler 196 is configured to engage the connector 126 of the foam sprayer 110. For example, the coupler 196 may be similar to the coupler 176 of the adapter 128. The coupler 196 receives and engages the connector 126. Suitably, the pressurized fluid gun 112 is a standard apparatus without modifications and the foam sprayer 110 is compatible with existing types of the pressurized fluid gun 112. In some embodiments, the coupler 196 is a separate piece from the pressurized fluid gun 112 that is provided to facilitate connection of the foam sprayer 110 to the pressurized fluid gun 112.
Referring to
Compared to conventional spray systems, the spray system of embodiments of the present disclosure has several advantages. For example, embodiments of the spray system include a foam sprayer that is usable with a high-pressure fluid source or a low-pressure fluid source. The foam sprayer has a high-pressure mode and a low-pressure mode. In addition, the foam sprayer includes a connector that is quickly and easily connected to a high-pressure fluid source. Also, the spray system includes an adapter that facilitates connection of a low pressure source and that is configured to dispense low-pressure fluid without the foam sprayer. Moreover, the foam sprayer has a compact shape and size that may provide an improved aesthetic appearance and be easier to handle than other spray systems.
Numerous characteristics and advantages of the embodiments described by this document have been set forth in the foregoing description. As various changes, including modifications to shape, and arrangement of parts, and the like, could be made in the above constructions and methods without departing from the scope of the disclosure, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Various modifications, can be made without departing from the spirit and scope of the disclosure.
As used herein, the terms “about,” “substantially,” “essentially” and “approximately” when used in conjunction with ranges of dimensions, concentrations, temperatures or other physical or chemical properties or characteristics is meant to cover variations that may exist in the upper and/or lower limits of the ranges of the properties or characteristics, including, for example, variations resulting from rounding, measurement methodology or other statistical variation.
When introducing elements of the present disclosure or the embodiment(s) thereof, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” “containing,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. The use of terms indicating a particular orientation (e.g., “top,” “bottom,” “side,” etc.) is for convenience of description and does not require any particular orientation of the item described.
This application claims the benefit of priority to U.S. Provisional Patent Application Ser. No. 63/277,010, entitled “Foam Sprayer with Adapter and Multiple Pressure Modes,” filed Nov. 8, 2021, the content of which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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63277010 | Nov 2021 | US |