The present disclosure is directed to a foaming and heating device for preparing hot fluid foams on demand. The present disclosure further relates to a system integrating such a device.
Fluid foams consist of two phases, an aqueous phase and a gaseous (air) phase. A fluid foam is a substance which is formed by trapping many gas bubbles in a fluid structure: producing a fluid foam involves not only the generation of these gas bubbles, but also the packing and the retention of these bubbles into the overall fluid structure in order to provide a stable foam.
Nowadays, there exists the trend of consuming a wider variety of coffee types, most of them containing considerably more milk than before. These new coffee types comprise very often milk foams, so providing a good quality foam which is stable for a long time is a present need. As a consequence, there is a strong need for a foam heating technology, particularly for a milk foam heating technology for a wide range of businesses, particularly involving beverage preparations. As for now, no practical cleaning solution exists and the consumer always has to clean parts of the machine through which milk circulated: this becomes a hassle when milk is involved because milk deteriorates rapidly with time and the system needs to be thoroughly cleaned very often, preferably after each use. Superior quality milk foam is also more and more required and the heating system has to be smartly designed so as not to decrease the foam quality and provide a superior in cup result, providing at the same time practical and easy cleaning ways.
At present, there exist current systems which are able to provide superior quality milk foam: this milk foam is generated from cold milk and is then heated up at a later stage so that the creamy texture is kept stable for a longer period of time: this entrains the difficulty of being able to heat up the foam without degrading its texture.
There are different ways of heating up cold milk foam known in the state of the art. Some use a heat transfer device, such as for example a thermobloc, which heats the milk foam once it has been produced. The problem of using such heat transfer devices is that they need to be deeply cleaned every day as milk fluid circulates within the heat transfer device, can deteriorate and be a source of contamination when staying longer in the device. Moreover, these systems are cleaned preferably by being rinsed using several times the amount of water they would require for a normal operation or dosing. Some other known systems use a direct flow of steam through the milk foam already formed in order to heat it up: however, this destroys the texture of the milk foam thus providing very low quality foam in cup.
It is known in the state of the art, for example as per WO 2014/077692, a disposable heat exchanger comprising a flexible coil with a product inlet and a product outlet for a perishable product, such as a milk product: a heating medium is also provided surrounding the flexible coil in order to heat the perishable product which circulates through it. This document further discloses a frothing module, preferably disposed before the product outlet in the heat exchanger for frothing the heated milk product. However, this system has the problem that the frothing is done after the milk has been heated, which therefore provides low quality milk foam. Moreover, the arrangement of the heat exchanger disclosed in this document is not compact and works with higher quantities of fluid (typically comprised between 5 and 10 liters of fluid) which makes that part of the fluid remains inside the system and can therefore be contaminated.
It is therefore one non-limiting object of the present disclosure to provide a gentle, non-destructive and powerful heating system for superior quality milk foam on demand, which is easy to operate and to clean and maintain by a user.
Further features, advantages and objects of the present disclosure will become apparent for a skilled person when reading the following detailed description of non-limiting embodiments of the present disclosure, when taken in conjunction with the appended drawings, in which:
According to a first aspect, the present disclosure refers to a foaming and heating device for foaming and/or heating a fluid or a fluid foam on demand comprising a fluid container where a foamable fluid is stored; a pumping unit and a foaming unit, both entrained in rotation by a single shaft, such that this same rotation provides pumping of the fluid from the container and foaming of it when air is introduced through an air inlet; the device further comprising a heating unit. The heating unit comprises a path through which the foamed fluid flows and a heating element arranged facing this path so that the fluid can be heated; the heating element being electrically heated.
In certain non-limiting embodiments, the path is configured having a labyrinth shape, the heating element being configured as an electrically heated surface covering the planar surface of the path. The path can be configured as a conical spiral, the heating element being configured as an outer conical sleeve matching the spiral, electrically heated.
According to an embodiment, the pumping unit is configured as gears.
According to a different embodiment, the foaming unit is configured as a disc, as a cone or as a cylinder.
Typically, in the foaming and heating device of the present disclosure, the foaming unit comprises a rotatable element with respect to a static element defining a gap where a mixture of fluid and air is driven under shear stress to be foamed. The gap is typically comprised between 0.2 and 1 mm, such as (but not limited to) between 0.3 and 0.6 mm.
According to a possible embodiment, the pumping unit is the same as the foaming unit, both being configured as a single rotatable disc.
In certain non-limiting embodiments, according to the present disclosure, the module and/or number and/or height of the teeth configuring the gears in the pumping unit, and the shape and/or size of the foaming unit are calculated so as to have a specific balance between the pumping performance and the foaming capability, respectively, provided by the device.
Typically, the device further comprises a temperature sensor to measure the heating unit temperature.
In certain non-limiting embodiments, the pumping unit and the foaming unit rotate around the shaft at a speed comprised between 2000 and 10000 rpm, such as (but not limited to) between 4000 and 8000 rpm.
Also in certain non-limiting embodiments, the pumping unit, the foaming unit and the heating unit are made detachable and accessible for being cleaned.
According to another embodiment of the present disclosure, the foaming and heating device can further comprise a secondary air entry for injecting air into the container in order to replace the fluid removed from it.
According to a second aspect, the present disclosure also refers to a foaming and heating system comprising a foaming and heating device as the one described and a machine to which the device is connected, the machine comprising single driving means entraining in rotation both the pumping unit and the foaming unit; the machine further comprising an electrical connection to heat the heating unit.
In certain non-limiting embodiments, the foaming and heating system of the present disclosure further comprises an air connection providing air through the air inlet in the device to foam the fluid.
Typically, the machine and the device are horizontally arranged when being in use in the system of the present disclosure.
In certain non-limiting embodiments, the machine further comprises an electrical heating element configured as a resistance.
According to a first aspect, the present disclosure is directed to a foaming and heating device 10 for preparing hot fluid foams on demand.
A first embodiment of the device is for example represented in
The foamable fluid or foamable food product is typically stored in the fridge, so it is kept refrigerated until fluid foam is going to be prepared; the foamable fluid or foamable food product can also be stored at ambient temperature, depending on the nature of the food or fluid. When arranged inside the fridge, it is the container 11 and typically the whole device 10 (together with the container 11) which are maintained refrigerated until they are taken out from the fridge and are plugged to the machine to start foam preparation.
As shown in more detail in
The pumping unit 120 is typically configured as gears (gear elements) that, when rotating at high speed, pump/suck fluid or food product through the fluid inlet 17 and also air through the air inlet 18 throughout their teeth so that pumping and mixing is achieved (it can also be considered that some sort of pre-foaming of the mixture is obtained when entraining air and fluid through the teeth). The mixture of fluid and air is then directed into the foaming unit 121, comprising a rotatable part with respect to another part, such as (but not limited to) static, such that a small gap is created between the two: the fluid or food product mixed with air and coming from the pumping unit 120 goes into this gap where it is subjected to high shear stress forces which make the mixture foam by Couette Flow effect.
Typically, as represented in
The module (i.e. the size), the number and the height of the teeth configuring the gears in the pumping unit 120 need to be carefully chosen, together with the shape and size of the foaming unit 121, so as to have a good balance between the pumping performance of the pumping unit 120 and the foaming capability of the foaming unit 121 (i.e. so as to obtain the desired balance of pumping and foaming in the device 10 of the present disclosure). Typically, a too efficient pumping would result in bad quality foam.
After exiting the foaming unit 121, the foamed mixture enters a heating unit 13, as shown in
The machine 20 in the system 100 typically comprises driving means 22, such as (but not limited to) a motor, driving a rotational shaft 21 which entrains in rotation both the pumping unit 120 and the foaming unit 121. As already explained, the same single rotation of the driving means is able to entrain in rotation both means, so both functions of pumping and foaming can be achieved.
The device 10 represented in
Typically, according to this second embodiment, the container 11 is configured as a capsule, comprising inside the fluid or food product, and is arranged in a capsule holder 30 configured and shaped to receive the mentioned capsule 11. The pumping and foaming unit 12 further comprises an adjustable air inlet 18, as shown in the Figures. Once the product has been prepared, it is delivered through a product outlet 19, typically with the shape of a nozzle or the like (see
In the embodiment represented in
A further detail of the configuration of the heating unit 13 is represented in
The product entry 133 to the heating unit and the product outlet 134 from the heating unit are shown in
Further,
Typically (but not by way of limitation), the fluid or food product processed in the device 10 of the present disclosure is a food or beverage liquid, particularly a foamable liquid such as milk, though any kind of foamable fluid can be used, such as cream, yoghurt, ice-cream liquid mix, non-dairy products or mixes, etc. Also, other foamable food products, such as vegetable foams, sauces, liquid purées, etc. can be foamed with the device of the present disclosure, which can also comprise food pieces.
In certain non-limiting embodiments, the pumping unit 120 and the foaming unit 121 rotate (entrained by the same driving means 22 and connected through the shaft 21) at high speed, typically comprised between 2000 and 10000 rpm, such as (but not limited to) between 4000 and 8000 rpm.
As represented in
It is also possible, using a system as the one in the present disclosure, to provide hot fluid not foamed, for example, by simply closing the air inlet 18, so that no air bubbles are entrained together with the fluid and thus no foam is obtained.
Cleaning of different parts of the device 10 of the present disclosure can be made by separating them so that cleaning is made in an easy way. Typically, the fluid container 11 can be removed from the device 10 and can be cleaned once it has been used (when using a capsule configuration, as shown in
Looking at
Some of the advantages of the system of the present disclosure, are now summarized in what follows:
Although the present disclosure has been described with reference to particular embodiments thereof, many modifications and alterations may be made by a person having ordinary skill in the art without departing from the scope of this present disclosure which is defined by the appended claims.
Number | Date | Country | Kind |
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16174649.0 | Jun 2016 | EP | regional |
This application is a US national stage application filed under 35 USC § 371 of International Application No. PCT/EP2017/063896, filed Jun. 8, 2017; which claims priority to EP App No. 16174649.0, filed Jun. 15, 2016. The entire contents of the above-referenced patent applications are hereby expressly incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/063896 | 6/8/2017 | WO | 00 |