Solar power is the conversion of sunlight into electricity, either directly using photovoltaic cells, or indirectly using concentrated solar power. Concentrated solar power systems use lenses or mirrors and tracking systems to focus a large area of sunlight into a small beam.
One such type of system is the parabolic trough, which uses a curved, mirrored trough which reflects the direct solar radiation onto a tube containing a heat transfer fluid (also called a receiver, absorber or working fluid) running the length of the trough, positioned at the focal point of the reflectors. Mirrors, usually curved mirrors, are positioned along the mirrored trough, and shaped to reflect sunlight onto the tube which contains the working fluid. The working fluid is then heated by the reflected solar energy, and is converted into electricity by any means currently known in the industry for doing so, including boiling water into steam to drive generator turbines.
Because the working fluid tube of a parabolic trough system is suspended at the focal point of the reflectors, and the reflectors are often arranged in linear series extending a significant distance, there is often a set of support elements located at intervals along the length of the trough to keep the tube in position. These supports are often positioned in gaps between the various mirrors which make up the trough.
The trough is parabolic along one axis and linear in the orthogonal axis. For changes in the position of the sun throughout the day, the trough must be tilted and continuously or periodically adjusted along an east to west trajectory, so that the direct radiation remains focused on the receiver. However, seasonal changes in the angle of sunlight parallel to the trough do not require adjustment of the mirrors, since the light is simply concentrated elsewhere on the receiver. Thus the trough design does not require tracking on a second axis.
Concentrating solar power systems, such as parabolic trough systems, use lenses or mirrors and tracking systems to focus a large area of sunlight into a small beam. The concentrated heat is then used as a heat source for a conventional power plant. A wide range of concentrating technologies exists, but all have certain shortcomings.
For example, the systems currently in use involve either (1) pre-determined positioning (which is prone to error), (2) the use of expensive devices which help pinpoint the position of the sun, or (3) detailed algorithms and complex equations to calculate the sun's position.
U.S. Pat. No. 7,637,259 to Kuckelhorn describes the use of mirrored collars and a series of algorithms to accomplish this task. U.S. Pat. No. 6,363,928 to Anderson describes a shielded device which receives solar radiation only when directly aligned in parallel with the reflective surface, and which in turn controls the rotation of the reflective surface. U.S. Patent Publication No. 2007/0186921 to Swanepoel describes using sets of “corrector mirrors” in a “box-like structure” in order to focus sunlight without moving the primary mirrors.
The following disclosure presents a summary of the invention in order to provide a basic understanding of some aspects of the invention. This summary is not an extensive overview of the invention. It is intended to neither identify critical or necessary elements of the invention nor delineate the scope of the invention. Its sole purpose is to present some concepts of the invention in a simplified form as a prelude to the more detailed description that is presented later.
The present invention presents, in part, a device for measuring the angle of orientation of mirrors of a solar power system relative to the position of the sun. The present invention further presents methods for using such information to adjust the positioning of the mirrors in order to increase the effectiveness of the system. The invention is described using mirrors forming a parabolic trough as an exemplary embodiment, but one of ordinary skill in the art will recognize that the device and methods of the present invention may be adapted or otherwise implemented in solar power systems having mirrors arrayed in other configurations.
One embodiment of the present invention, as implemented on a parabolic trough system, presents a device comprising a focal display panel and attachment means by which the device may be secured relative to the solar trough. The focal display panel may comprise a target area having a predominantly flat surface oriented such that its plane is orthogonal (or nearly orthogonal) to the axis of the working fluid tube of the parabolic trough system which carries the working fluid. In certain embodiments the device can be attached near the working fluid tube of the parabolic trough system, e.g., to one of the supports which holds the working fluid tube in place, in any manner commonly known to one of ordinary skill in the art, including, without limitation through the use of magnets, bolts, adhesives, welding, etc.
In another embodiment of the invention, a solar energy collection array has reflective surfaces and a tube containing a working fluid, a focal display panel having a target area, a spillage area, and mounting means for securing the focal display panel with respect to the array and tube. The focal display panel forms a cavity extending at least partially around the tube, and the focal display panel is situated to display patterns of light and shadow reflected from the array. A focal area formed by sunlight and shadow reflected from the array is visible on said display panel.
Generally speaking, sunlight reflects off of the mirrored parabolic trough of the parabolic trough system, and onto the target area of the focal display panel, forming a pattern of light that includes a shadow region on the target area. When the mirrored parabolic trough is aligned, the pattern of light that is reflected onto the target area includes a wedge-shaped shadow region that begins at the axis of the working fluid tube, and widens as the shadow region extends away from the axis of the working fluid tube.
When the mirrored parabolic trough is misaligned, the wedge-shaped shadow region becomes laterally skewed such that the apex forming the point of intersection of the sides of the shadow region is laterally spaced away from the axis of the working fluid tube.
In certain embodiments a portion of the device opposite the target area further comprises a spillage area. In such embodiments the spillage area may be bent at an angle relative to the plane of the target area, and may further show patterns of reflected sunlight and shadow that provide additional information regarding orientation of the mirrors.
The following description and the annexed drawings set forth in detail certain illustrative aspects of the invention. These aspects are indicative, however, of but a few of the various ways in which the principles of the invention may be employed and the present invention is intended to include all such aspects and their equivalents. Other advantages and novel features of the invention will become apparent from the following detailed description of the invention when considered in conjunction with the drawings.
The invention will be further understood, by way of example, with reference to the accompanying drawings, which are not drawn to scale, in which:
The device comprising a focal display panel 10 is shown in
The focal display panel 10 may optionally also comprise a spillage area 12 opposite the target area relative to the working fluid tube 3. As explained in greater detail relative to
In certain embodiments, the focal display panel 10 may also optionally contain a cutout area 13 for attaching the device to the working fluid tube 3. The cutout 13 area may be shaped merely to allow the focal display panel 10 to be positioned properly without having to unmount or disassemble the working fluid tube. Additionally, the cutout may be shaped such that it can secure the focal display panel 10 to the working fluid tube 3, to the working fluid tube holder 4, or so that it otherwise plays a role in securing the focal display panel 10 relative to the working fluid tube 3.
A perspective view of the device having a cutout 13 to allow the device to be fitted around a tube of working fluid 3 is shown in
In certain embodiments, the focal display panel 10 may be secured relative to the working fluid tube 3 by securing the focal display panel to the support arm 5 or the working fluid tube holder 4 which holds the working fluid tube 3 in place. For example magnets, bolts, or screws 14 may be used to secure the back of the focal display panel 10 to the support arm 5. Alternatively adhesives may be used to secure the focal display panel 10, or a more elaborate securing structure, such as rings, clamps or a frame that may be welded, soldered or otherwise secured, may be used. A person of skill in the art recognizes that there are a myriad of ways in which the focal display panel 10 may be secured such that the positioning of the target area 11 relative to the working fluid tube 3 and the mirrored parabolic trough 6 (and its base normal 7) can be maintained. It will also be recognized that although a generally rectangular shape has been depicted in the exemplary embodiments, the size and shape of the target area may be varied to fit the needs or desires of the person implementing it.
Regardless of the cause of the shadow region, if the cause of the shadow region is symmetric relative to the incoming sunlight (i.e. the width of the working fluid tube 3, spillage area 12, or gap 18 in the mirrors is the same on either side of the axis of the working fluid tube when viewed in cross-section), then the shadow region 15 will also be symmetric. For example, in the embodiment shown in
In cases in which the cause of the shadow region is not symmetric, the shadow region 15 observed on the target area 11 is also not symmetric. For example, in
For instance, the line 16a bisecting the sides of the shadow region 15 may be computed, and compared to the bisecting line expected at optimal alignment of the mirrored parabolic trough, given the asymmetry in the shadow region 15. Similarly, the image of the observed shadow region 15 may be compared to images of the shadow region expected at the optimal alignment of the mirrored parabolic trough 6 to determine whether the currently observed shadow region 15 is like or unlike the optimal shadow region. As previously mentioned, the apex 17 of the sides of the shadow region can be calculated, and the difference between it and the axis of the working fluid tube 3 can be evaluated. Persons of skill in the art will recognize that any such algorithm may be adapted to handle the shape of the shadow region at optimal alignment. In so adjusting these algorithms, whether the currently observable shadow region 15 indicates that the mirrored parabolic trough 6 is properly aligned or whether it must be moved and how much it must be moved can also be computed.
As a non-exclusive example of such computations, an observation of the target area can be used to compute the vectors uleft and uright, which form the sides of the observed shadow region using any known line detection algorithm (such as a Hough transform, an algorithm using an edge detection algorithm, such as high-pass filters, Canny edge detection, etc.). The vectors can then be normalized by dividing them by their magnitude (uleft′=uleft/∥uleft∥ and uright′=uright/∥uright∥). The sum of the normalized vectors (ubisect=uleft′+uright′) bisects the angle formed by the two original vectors, and this vector too can be normalized (ubisect′=ubisect/∥ubisect∥). The arccosine of the dot product of this observed bisecting unit vector ubisect′ with the bisecting unit vector expected at optimal alignment uopt′ gives the angle θ between the two vectors (arccos(ubisect′·uopt′)=arccos(∥ubisect′∥ ∥uopt′∥ cos(θ))=arccos(cos(θ))=θ). The array can then be rotated by θ to improve its alignment. In one embodiment, data needed to perform such calculations can be obtained through graphical imaging of shadows and sunlight on the focal display panel, and appropriate processing can be employed to cause continuous or periodic automatic alignment of the parabolic trough, as may be desired.
As can be seen in
Accordingly, as explained above, based on a visual observation of the shadow region 15 on the target area 11, the amount of misalignment of the target area can be estimated. If sufficiently detailed information regarding the position and latitude of the installation is known, the degree to which the orientation of the mirrored parabolic trough must be adjusted over time to maintain focus of the reflected sunlight upon the fluid tube can be determined. Once again, any of the known image processing algorithms can be used to accomplish this. These include pattern recognition algorithms which compare the observed shadow region 15 to optimal and sub-optimal shadow regions, and match the observation to the pattern most like it. Alternatively, the line 16, 16a bisecting the shadow region 15 (shown in
Additionally, a greater amount of “spilled” light is visible on the optional spillage area 12 as well. Because the spillage area 12 receives more light as the source of incoming sunlight moves until its rays 1, 1a, 1b are no longer parallel to base normal 7, a visual observation of the spillage area can be used as an error checking mechanism. There will be some amount of error in calculations based on the visual observation of the focal display panel. This error may be introduced through imprecision in the construction of the parabolic trough system, flaws in the shape of the mirrored parabolic trough, the installation of the focal display panel, or the visual observations recorded of shadow region 15 on the focal display panel 10. By comparing the amount of “spilled” light observed on the spillage area 12, to the degree of misalignment computed from the visual observation of the shadow region 15 on the target area 11, an estimate of the magnitude of the error can be made. If the amount of observed “spilled” light on the spillage area 12 is consistent with the calculation of misalignment of the mirrored parabolic trough 6 computed from the observation of the shadow region 15 on the target area 11, there may be greater degree of confidence that the adjustment computed will properly align the mirrored parabolic trough 6. If the amount of “spilled” light observed on the spillage area 12 is inconsistent with the calculation of misalignment of the mirrored parabolic trough 6 computed from the shadow region 15 observed on the target area 12, then there is a lower level of confidence in the computation, and it may be advantageous to make additional observations after orienting the mirrored parabolic trough 6 to correct for the computed misalignment, or to implement a fuzzy logic algorithm (as such are known to persons of skill in the art) to gradually work towards an optimal solution based on continued observations of the shadow region 15 on the focal display panel's 10 target area 11 and spillage area 12.
Methods of practicing the invention may involve the placing of one or more focal display panels 10 on a parabolic trough solar power system, as described above. In this manner, the target area 11 of the focal display panels will be positioned between the working fluid tube 3 and the mirrored parabolic trough 6 such that the target area lies along the base normal 7 of the mirrored parabolic trough 6. Visual observations of the focal display panel may then be taken by an observation post, such as a camera or some other light sensor. Using the observations taken of the shadow region 15 on the target area 11, the degree of misalignment of the mirrored parabolic trough 6 can be calculated using any of the algorithms described above, or otherwise known to persons of skill in the art. If the optional spillage area 12 is implemented on the focal display panel, it too may be visually observed, and used to error check the calculation of the misalignment of the mirrored parabolic trough as also described above. The mirrored parabolic trough may then be rotated by the calculated amount to bring the system back into proper alignment. Additional visual observations may then be taken in order to determine whether more correction is needed. The visual observations may be taken at regular or irregular intervals throughout the day, or may be taken continuously. The system may change the orientation of the mirrored parabolic trough for every computation or every observation made, regardless of how small the difference is, or a minimum misalignment threshold may be set, and computed misalignments of the mirrored parabolic trough 6 less than the minimum misalignment threshold ignored while computed misalignments of the mirrored parabolic trough 6 larger than the minimum misalignment threshold could be used to activate the orientation of the mirrored parabolic trough 6 to the computed amount. If it is necessary or desirable to minimize the number of adjustments, one embodiment of the invention may require that each adjustment align the trough slightly ahead of the optimal alignment so that solar movement over time will initially bring the system closer to the optimal alignment before passing through the optimal alignment and moving further away from it.
In certain embodiments, the mirrored parabolic trough may be aligned manually, or by a pre-programmed default to the proper orientation such that it is aligned with the rising sun each morning.
Persons of skill in the art will recognize that there are many implementation details and options left to the practitioner, but that would be within the scope of the current invention. It is intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that it is the following claims, including all equivalents, that are intended to define the spirit and scope of this invention.