This document describes foldable display support systems for thinner foldable devices and improved user experience. In aspects, a foldable device includes a foldable display coupled to a foldable display support system. The foldable display includes one or more primary folding regions of a first folding radius and one or more secondary folding regions of a second folding radius different than the first folding radius. The primary folding regions may divide the foldable display into one or more equal or unequal segments, and, when folded, normal vectors of the one or more segments of the display may be oriented towards or away from each other. The one or more secondary folding regions are located differently from the one or more primary folding regions and, when folded, can realize a teardrop shape, a ‘Z’ shape, a ‘U’ shape, or another appropriate shape for the foldable display.
The foldable display support system includes a support plate coupled to at least one other support plate by an adhesive layer. The support plate includes one or more flexible regions that correspond to the one or more primary folding regions of the foldable display, and the at least one other support plate includes one or more flexible regions that correspond to the one or more secondary folding regions of the foldable display. The flexible regions, which include a pattern fully etched through the support plates, are configured to stretch and compress as the foldable display is folded and unfolded. The fully etched pattern may be more easily controlled in manufacturing so that the first folding radius and the secondary folding radius are consistent and predictable. The predictable and consistent folding radii of the flexible regions enable a consistent foldable display shape, which enables thinner foldable devices, reduces user-perceived creases and waviness, increases a perceived quality, and results in an improved user experience.
This Summary is provided to introduce simplified concepts of foldable display support systems for thinner foldable devices and improved user experience, which are further described in the Detailed Description and are illustrated in the Drawings. This Summary is not intended to identify essential features of the claimed subject matter, nor is it intended for use in determining the scope of the claimed subject matter.
The details of one or more aspects of foldable display support systems for thinner foldable devices and improved user experience are described in this document with reference to the following drawings:
Overview
Foldable devices (e.g., smartphones, tablets, laptops, desktops) with foldable displays provide users with large display experiences in small display form factors. A foldable display can include one or more primary folding regions and one or more secondary folding regions. The folding regions may fold towards or away from each other to achieve one of a variety of foldable display shapes, such as a ‘Z’ shape or a ‘C’ shape. One foldable display shape may be chosen over another foldable display shape based on design considerations, such as having the foldable display on an inside or an outside of the foldable device when in a folded position.
Commonly, a foldable display includes one primary folding region that divides the display into two equal segments and two secondary folding regions that are generally equidistant from the primary folding region. The three folding regions allow the foldable display to achieve a teardrop-shaped fold, which enables foldable devices to be as thin as possible. However, unlike non-foldable displays, foldable displays do not include rigid support structures (e.g., thick cover glass layers, rigid device housings) and may be prone to creasing in folding regions. The lack of rigid support structures can reduce robustness and reliability of foldable devices. The creasing in folding regions can be seen, and perhaps felt, by users interacting with foldable displays, which negatively impacts user experiences. To address the reduced robustness, decreased reliability, and creasing in folding regions, manufacturers may include a support plate in a foldable display.
The support plate may be configured to ensure sufficient support for the foldable display through high rigidity in non-folding regions while enabling folding through low rigidity in folding regions. Commonly, manufacturers of foldable displays configure support plates to have a lowest rigidity in the primary folding region and a second-lowest rigidity in the secondary folding regions. The lowest rigidity in primary folding regions may be achieved by fully etching (e.g., chemically, physically) patterns (e.g., rectangles, squares, circles) through the support plates. The second-lowest rigidity in secondary folding regions may be achieved by partially etching (e g, thinning) patterns into the support plates. However, tolerances associated with partially etching patterns into the support plates in secondary folding regions can be large, resulting in large variations in the teardrop-shaped fold. These variations in foldable display shapes can worsen creasing and waviness in primary and/or secondary folding regions, and necessitate larger foldable devices to accommodate the variations, both of which negatively impact user experience.
Manufacturers of foldable devices may avoid the high tolerances associated with partially etching patterns by fully etching patterns into both the primary folding region and the secondary folding regions of the support plates. However, when foldable devices are in a folded position, the secondary folding regions are oriented convexly towards the foldable displays, which can result in the foldable displays delaminating from the support plates. Manufacturers often address this issue by utilizing an adhesive (e.g., a pressure-sensitive adhesive, a thermosetting adhesive) to couple the foldable displays to the support plates in the secondary folding regions. Unfortunately, the fully etched patterns of the secondary folding regions may be visible to users of the foldable devices when adhesive is used to couple the display to the secondary folding regions.
This document describes foldable display support systems for thinner foldable devices and improved user experience. The foldable display support systems address the issues of reduced robustness, decreased reliability, and visible waviness and creasing in folding regions. Rather than utilizing a single layer of support plates, the foldable display support systems utilize a sandwich, or stack, of support plates. Patterns may be fully etched into the support plates, avoiding issues of high tolerances associated with partially etching patterns and enabling thinner foldable devices. Additionally, support plates that are fully etched in secondary folding regions may be placed below support plates that are fully etched in primary folding regions so that foldable displays are not coupled (e.g., by adhesive) directly to fully etched patterns in the secondary folding regions. By so doing, the foldable display support systems avoid issues of visible patterns or delamination of foldable displays associated with coupling foldable displays directly to fully etched areas in secondary folding regions. Further, one or more of the support plates of the foldable display support systems may be optimized for lower weight via lighter materials or having additional patterns fully etched through the support plates.
The following discussion describes example implementations, techniques, apparatuses that may be employed in the example implementations, and various devices in which components of foldable display support systems for thinner foldable devices and improved user experience can be embodied. In the context of the present document, reference is made to the following by way of example only.
The foldable display 104 may be realized as any one of a variety of display technologies. As non-limiting examples, the foldable display 104 may be a light-emitting diode (LED) display, an organic LED (OLED) display, an active-matrix OLED (AMOLED) display, a plastic OLED (POLED) display, a twisted nematic display, a liquid crystal display (LCD), and so forth. Further, the foldable display 104 may include one or more stacked layers as part of a display module, package, or otherwise assembly. The stacked layers may include a protection layer (PL) 108 as a top layer, a first adhesive (e.g., pressure-sensitive adhesive (PSA)) layer 110, an ultra-thin glass (UTG) layer 112, a second adhesive layer 114, a polarizer layer 116, a display panel (e.g., the POLED display) layer 118, a protection film (e.g., a polyimide) layer 120, and a cushion (e.g., foam, PSA) layer 122 as a bottom layer. In implementations, the cushion layer 122 can be realized as an adhesive layer or a film (e.g., polyethylene terephthalate (PET), polyimide) sandwiched between two adhesive layers.
A user may interact with the computing device 102 by touching a first side (e.g., a top side opposite the first adhesive layer 110) of the PL 108, which protects the underlying layers of the foldable display 104. The protection film layer 120 may protect a back side (e.g., a side facing away from a user) of the display panel layer 118, as well as any thin film transistors thereof, as a user unfolds and folds the computing device 102. The cushion layer 122 may help further protect the back side of the display panel layer 118 and absorb unintentional shocks (e.g., shocks resulting from accidental drops).
The foldable display 104 may include a first folding region of a first folding radius, a second folding region of a second folding radius, and a third folding region of the second folding radius. The first folding radius may be smaller than the second folding radius. The second and third folding regions may be generally equidistant from the first folding region and fold in an opposite direction compared to the first folding region. For example, the first folding region may fold in a concave orientation while the second and third folding regions fold in a convex orientation. In this way, the first, second, and third folding regions are configured to realize a teardrop shape when the foldable display 104 is in a folded position. The teardrop shape may enable a thinner computing device 102, which improves user experience.
The foldable display support system 106 may be attached (e.g., by an adhesive) to the foldable display 104 as a bottommost layer. Additionally or alternatively, the foldable display support system 106 may be included as a bottommost layer of the stacked layers of the foldable display 104 or the display module thereof. The foldable display support system 106 includes a first support plate 124, an adhesive layer 126, and a second support plate 128.
A support plate (e.g., first support plate 124, second support plate 128) of a foldable display support system (e.g., foldable display support system 106) disclosed herein can be formed of an appropriate material, including iron, aluminum, magnesium, copper, zinc, titanium, tungsten, nickel, cobalt, tin, lead, or an alloy thereof. Some alloys include brass, bronze, and stainless steel (e.g., steel use stainless (SUS)). Additional appropriate materials include carbon-fiber-reinforced plastic, glass-fiber-reinforced plastic, polycarbonate, and so forth. The first support plate 124 includes a first side (e.g., top side) that may be attached to a second side (e.g., bottom side) of the foldable display 104 or the cushion layer 122 thereof. The first support plate 124 further includes a second side (e.g., bottom side) that may be coupled to the adhesive layer 126, which may be coupled to a first side of the second support plate 128. The first support plate 124 includes a flexible region that corresponds to the first folding region of the foldable display 104. The second support plate 128 may include two flexible regions that correspond to the second and third folding regions of the foldable display 104. The flexible regions of the first support plate 124 and second support plate 128 may include a plurality of etched (e.g., chemically, physically) areas that have less material than non-flexible regions. The flexible regions may be configured to provide an accurate and reproducible teardrop shape when the computing device 102 is in a folded position.
An adhesive layer (e.g., first adhesive layer 110, second adhesive layer 114, adhesive layer 126) a foldable display support system (e.g., foldable display support system 106) disclosed herein can be any appropriate adhesive, including an epoxy, a polyurethane, an acrylic, a polyimide, a paste, a liquid, a film, a pellet, a hot melt, a reactive hot melt, a thermosetting, a pressure-sensitive, a contact, or a structural, non-structural, or semi-structural adhesive.
The teardrop shape is made possible by a first folding region 208, a second folding region 212-1, and a third folding region 212-2. The first folding region 208 includes a first folding radius 210, the second folding region 212-1 includes a second folding radius 214-1, and the third folding region 212-2 includes a third folding radius 214-2. In this implementation, the second folding radius 214-1 and the third folding radius 214-2 are equivalent and larger than the first folding radius 210. The first folding radius 210 may be in a range from one millimeter (mm) to five mm while the second folding radius 214-1 and the third folding radius 214-2 may be in a range from 10 mm to 35 mm Although not shown, the foldable display support system included in the foldable display module 202 includes flexible regions that correspond to the first folding region 208, the second folding region 212-1, and the third folding region 212-2.
A foldable display support system (e.g., foldable display support system 106 of
As illustrated in
This document now turns to various example implementations of foldable display support systems that include various layers. Each layer has a first side and a second side. The first side of each layer is oriented in a positive Z direction. The second side of each layer is oriented in a negative Z direction. Stated differently, the first side is a top side and the second side is a bottom side.
The foldable display support system 400 further includes a third support plate 410. As illustrated, the first support plate 402 includes a first flexible region 404, the second support plate 406 includes a second flexible region 408, and the third support plate 410 includes a third flexible region 412.
Although not shown, a first side (e.g., a top side) of the first support plate 402 may be attached (e.g., by an adhesive, by fasteners) to a foldable display (e.g., foldable display 104 of
The second support plate 406 and the third support plate 410 may be 30 μm thick. Although not shown, the second flexible region 408 of the second support plate 406 may correspond to a second folding region (e.g., second folding region 212-1) of a foldable display. Similarly, the third flexible region 412 of the third support plate 410 may correspond to a third folding region (e.g., third folding region 212-2) of a foldable display. The folding regions 404, 408, and 412 of the support plates 402, 406, and 410 may include a plurality of etched shapes configured to enable the support plates 402, 406, and 410 to stretch and compress along the X-axis during folding and unfolding, respectively. The flexible regions 404, 408, and 412 of the support plates 402, 406, and 410, respectively, may enable a consistent teardrop shape in the foldable display.
As illustrated, the foldable display support system 500 further includes a third support plate 510. The first support plate 502 includes a first flexible region 504, the second support plate 506 includes a second flexible region 508, and the third support plate 510 includes a third flexible region 512. The support plates may be any appropriate thickness, including a thickness in a range from 30 μm to 70 μm. A first side of the first support plate 502 may be coupled to a foldable display (not shown) having a first folding region of a first folding radius and two second folding regions of a second folding radius larger than the first folding radius. The first flexible region 504 may correspond to the first folding region of the foldable display. The second flexible region 508 and the third flexible region 512 may each correspond to one of the two second folding regions of the foldable display.
In this implementation, the foldable display support system 600 further includes a third support plate 610. As illustrated, the first support plate 602 includes a first flexible region 604, the second support plate 606 includes a second flexible region 608, and the third support plate 610 having a third flexible region 612. A first side of the first support plate 602 may be coupled to a foldable display (not shown) having a first folding region, a second folding region, and a third folding region. The first flexible region 604 of the first support plate 602 may correspond to the first folding region of the foldable display. Similarly, the second flexible region 608 and the third flexible region 612 may correspond to the second folding region and the third folding region, respectively, of the foldable display.
As illustrated, the first support plate 702 includes a first flexible region 704. A first side of the first support plate 702 may be coupled to a foldable display (not shown) having a first folding region, a second folding region, and a third folding region (e.g., foldable display module 202). The first flexible region 704 includes a plurality of etched areas (e.g., etched areas 306) and may correspond to the first folding region of the foldable display.
As illustrated, a first side of the adhesive layer 714 is coupled to a second side of the first support plate 702 and a second side of the adhesive layer 714 is coupled to a first side of the second support plate 706. The adhesive layer 714 includes hollow regions 716 that are separated into a first hollow region 716-1, a second hollow region 716-2, and a third hollow region 716-3. As illustrated, the hollow regions 716 correspond to the first flexible region 708, the second flexible region 710, and the third flexible region 712 of the second support plate 706. The hollow regions 716 may be configured to enable the foldable display support system 700 to achieve a consistent teardrop shape.
As illustrated, the first support plate 802 includes a first flexible region 804. A first side of the first support plate 802 may be coupled to a foldable display (not shown) that includes first, second, and third folding regions. The first folding region may have a first folding radius while the second and third folding regions may have a second folding radius larger than the first folding radius.
A second side of the first support plate 802 is coupled to a first side of the adhesive layer 814, which is split into a first segment 814-1 and a second segment 814-2, and includes hollow regions 816. The first segment 814-1 includes a first hollow region 816-1 and the second segment 814-2 includes a second hollow region 816-2. A second side of the adhesive layer 814 is coupled to a first side of the second support plate 806, which has a first flexible region 808, a second flexible region 810, and a third flexible region 812.
The first flexible region 808 and the first hollow region 816-1 may correspond to the second folding region of the foldable display. The second flexible region 810 of the second support plate 806 and the first flexible region 804 of the first support plate 802 may correspond to the first folding region of the foldable display. The third flexible region 812 and the second hollow region 816-2 may correspond to the third folding region of the foldable display.
In this implementation, the first support plate 902 includes a first flexible region 904. Although not shown, a first side of the first support plate 902 may be coupled to a foldable display having a first folding region of a first folding radius, a second folding region of a second folding radius larger than the first folding radius, and a third folding region of the second folding radius. The folding regions may be configured so that the foldable display achieves a teardrop shape when in a folded position. The first flexible region 904 of the first support plate 902 may correspond to the first folding region of the foldable display.
Coupled to a second side of the first support plate 902 is a first TPU layer 914. In this implementation, the first TPU layer 914 covers nearly an entirety of the second side of the first support plate 902. The first TPU layer 914 may be configured to improve a robustness of or add rigidity to the foldable display support system 900. The first TPU layer 914 may further be configured to block debris from entering the first flexible region 904. A second side of the first TPU layer 914 is coupled to a first side of the adhesive layer 916, which is separated into a first segment 916-1, a second segment 916-2, a third segment 916-3, and a fourth segment 916-4. A second side of the adhesive layer 916 is coupled to a first side of the second support plate 906, a second side of which is coupled to a second TPU layer 918. The second TPU layer 918 may be configured similarly to the first TPU layer 914.
As illustrated, the first support plate 1002 includes a first flexible region 1004. A first side of the first support plate 1002 may be coupled to a foldable display (not shown) having first, second, and third folding regions. The first flexible region 1004 may correspond to the first folding region of the foldable display. A second side of the first support plate 1002 is coupled to a TPU layer 1014. The TPU layer 1014 may be configured to add rigidity to or improve a robustness of the foldable display support system 1000.
The first support plate includes a flexible region 1104 that may include a plurality of etched areas so that the flexible region 1104 has less material than non-flexible regions of the first support plate 1102. The flexible region 1104 may correspond to a first folding region of a foldable display, which, although not shown, may be coupled to a first side of the first support plate 1102. A second side of the first support plate 1102 is coupled to a first side of an adhesive layer 1110 having a first segment 1110-1 and a second segment 1110-2.
Although concepts of techniques and apparatuses directed to foldable display support systems for thinner computing devices and improved user experience have been described in language specific to techniques and/or apparatuses, it is to be understood that the subject of the appended claims is not necessarily limited to the specific techniques or apparatuses described. Rather, the specific techniques and apparatuses are disclosed as example implementations of foldable display support systems for thinner computing devices and improved user experience.
As used herein, a phrase referring to “at least one of” a list of items refers to any combination of those items, including single members. As an example, “at least one of: a, b, or c” is intended to cover a, b, c, a-b, a-c, b-c, and a-b-c, as well as any combination with multiples of the same element (e.g., a-a, a-a-a, a-a-b, a-a-c, a-b-b, a-c-c, b-b, b-b-b, b-b-c, c-c, and c-c-c or any other ordering of a, b, and c).
This claims priority to U.S. Provisional Application Ser. No. 63/505,930, filed Jun. 2, 2023, the disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63505930 | Jun 2023 | US |