BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a foldable honeycomb structure and the method for making the same, and particularly relates to a foldable honeycomb structure made through a simple process and the method for making the same.
2. Description of the Related Art
Referring to FIG. 1, a schematic sectional view of a first kind of conventional foldable honeycomb structure is shown. The conventional foldable honeycomb structure 1 is applied to thermal insulation devices such as window curtain, and can be texture or non-texture, as shown in FIG. 2. Referring to FIG. 1, the honeycomb structure 1 is a double cell row structure, in which the reference numbers 11a, 11b, 11c, 12a, 12b and the like refer to a cell, the cells 11a, 11b, 11c refer to a first row, and the cells 12a, 12b refer to a second row.
Referring to FIGS. 3a to 3d, schematic views of a method for making the conventional foldable honeycomb structure in FIG. 1 are shown. First, a flat strip 13 with a length extending longitudinally is provided as shown in FIG. 3a. The strip 13 has a first surface 131 and a second surface 132.
Next, referring to FIG. 3b, a first longitudinal crease 14 and a second longitudinal crease 15 are formed on the strip 13, so as to define a first longitudinal margin 16, a central portion 17 and a second longitudinal margin 18 on the strip 13. Then, the first longitudinal margin 16 of the strip 13 is folded towards one side (upside) of the strip 13 along the first longitudinal crease 14, and the second longitudinal margin 18 of the strip 13 is folded towards the other side (underside) of the strip 13 along the second longitudinal crease 15, thereby forming an approximate Z-shape appearance. The first longitudinal margin 16 has a first surface 161 and a second surface 162; the central portion 17 has a first surface 171 and a second surface 172; and the second longitudinal margin 18 has a first surface 181 and a second surface 182, wherein the first surfaces 161, 171, 181 are the same as the first surface 131 of the strip 13, and the second surfaces 162, 172, 182 are the same as the second surface 132 of the strip 13.
Next, referring to FIG. 3c, a first glue line 191, a second glue line 192 and a third glue line 193 are applied longitudinally to the folded strip 13. The first glue line 191 is applied on the inside surface where the first longitudinal margin 16 and the central portion 17 are overlapped, i.e. between the first surface 161 of the first longitudinal margin 16 and the first surface 171 of the central portion 17, and the first glue line 191 is at the free end of the first longitudinal margin 16. The second glue line 192 is applied to the second surface 172 of the central portion 17 at the position where the central portion 17 and the second longitudinal margin 18 are not overlapped, and the second glue line 192 is usually at the position corresponding to half of the width of the first longitudinal margin 16. The third glue line 193 is applied to the first surface 181 of the second longitudinal margin 18, and is at the free end of the second longitudinal margin 18.
Next, referring to FIG. 3d, the glued strips 13 are stacked; the first glue line 191 is used for adhering the free end of the first longitudinal margin 16 to the central portion 17; the second glue line 192 is used for adhering the central portion 17 to a first longitudinal margin of another adjacent (underlying) strip; and the third glue line 193 is used for adhering the second longitudinal margin 18 to a central portion of another adjacent (underlying) strip. The expanded view after adhering is as shown in FIG. 1.
Referring to FIG. 4, a schematic sectional view of a second kind of conventional foldable honeycomb structure is shown. The conventional foldable honeycomb structure 2 is a four-cell row structure.
Referring to FIGS. 5a to 5d, schematic views of a method for making the conventional foldable honeycomb structure in FIG. 4 is shown. First, referring to FIG. 5a, a flat strip 23 with a length extending longitudinally is provided. The strip 23 has a first surface 231 and a second surface 232.
Then, referring to FIG. 5b, a first longitudinal crease 24 and a second longitudinal crease 25 are formed on the strip 23, so as to define a first longitudinal margin 26, a central portion 27 and a second longitudinal margin 28 on the strip 23. After that, the first longitudinal margin 26 of the strip 23 is folded towards one side (upside) of the strip 23 along the first longitudinal crease 24, and the second longitudinal margin 28 of the strip 23 is folded towards the other side (underside) of the strip 23 along the second longitudinal crease 25, thereby forming an approximate Z-shape appearance. The first longitudinal margin 26 has a first surface 261 and a second surface 262, the central portion 27 has a first surface 271 and a second surface 272, and the second longitudinal margin 28 has a first surface 281 and a second surface 282, wherein the first surfaces 261, 271, 281 are the same as the first surface 231 of the strip 23, and the second surfaces 262, 272, 282 are the same as the second surface 232 of the strip 23.
Then, Referring to FIG. 5c, a first glue line 291, a second glue line 292, a third glue line 293, a fourth glue line 294 and a fifth glue line 295 are applied longitudinally to the folded strip 23. The first glue line 291 is applied to the inside surface where the first longitudinal margin 26 and the central portion 27 are overlapped, i.e. between the first surface 261 of the first longitudinal margin 26 and the first surface 271 of the central portion 27, and the first glue line 291 is at the location corresponding to the free end of the first longitudinal margin 26. The second glue line 292 is applied to the second surface 272 of the central portion 27 at the location where the central portion 27 and the second longitudinal margin 28 are not overlapped, and the second glue line 292 is usually at the location corresponding to half of the width of the first longitudinal margin 26. The third glue line 293 is applied to the first surface 281 of the second longitudinal margin 28, and is at the free end of the second longitudinal margin 28. The fourth glue line 294 is applied to the inside surface where the second longitudinal margin 28 and the central portion 27 are overlapped, i.e. between the second surface 282 of the second longitudinal margin 28 and the second surface 272 of the central portion 27, and the fourth glue line 294 is two thirds of the width of the second longitudinal margin 28 away from the second longitudinal crease 25. The fifth glue line 295 is applied to the first surface 281 of the second longitudinal margin 28, and is one third of the width of the second longitudinal margin 28 away from the second longitudinal crease 25.
Next, referring to FIG. 5d, the glued strips 23 are stacked, wherein the first glue line 291 is used for adhering the free end of the first longitudinal margin 26 to the central portion 27. The second glue line 292 is used for adhering the central portion 27 to a first longitudinal margin of another adjacent (underlying) strip. The third glue line 293 is used for adhering the second longitudinal margin 28 to a central portion of another adjacent (underlying) strip. The fourth glue line 294 is used for adhering the second longitudinal margin 28 to the central portion 27. The fifth glue line 295 is used for adhering the second longitudinal margin 28 to a central portion of another adjacent (underlying) strip. The expanded view after adhering is as shown in FIG. 4.
The first kind of conventional double cell row honeycomb structure 1 of FIG. 1 and the second kind of conventional four cell row honeycomb structure 2 of FIG. 4 and other methods of making the same have been disclosed in U.S. Pat. Nos. 5,482,750, 5,670,000, 5,702,552, 6,319,586. The most important problem of the honeycomb structure and method for making the same described above resides in that the glue lines are between the central portions and the longitudinal margins. Taking the double cell row honeycomb structure 1 of FIG. 3c for example, the first glue line 191 is applied to the inside surface where the first longitudinal margin 16 and the central portion 17 are overlapped. During practical production process, since the first longitudinal margin 16, the central portion 17 and the second longitudinal margin 18 are very close when the strip 13 is folded as an approximate Z-shape as shown in FIG. 3b. Therefore, when the first glue line 191 is to be applied, a strip opener is required to be interposed between the first longitudinal margin 16 and the central portion 17 to open the first longitudinal margin 16, such that the gluing nozzle can go deep into the gap between the first longitudinal margin 16 and the central portion 17 to apply the first glue line 191. In this way, the strip 13 will be subjected to a force, which results in the bending deformation of the central portion 17, and thus the precision of gluing position is affected, as well as the aesthetic appearance of the final products.
Similarly, taking the four cell row honeycomb structure 2 of FIG. 5c for example, the first glue line 291 is applied to the inside surface where the first longitudinal margin 26 and the central portion 27 are overlapped, and the fourth glue line 294 is applied to the inside surface where the second longitudinal margin 28 and the central portion 27 are overlapped. The above-mentioned problem of requiring a strip opener is not yet eliminated.
Furthermore, another problem of the above honeycomb structure and method for making the same resides in that it employs the same strip, and if a manufactured honeycomb structure is desired to have two sides of different colors, the difficulty in dyeing will be increased; or if a manufactured honeycomb structure is desired to have two sides with different material properties, it is very difficult to manufacture the strip.
Consequently, there is an existing need for a foldable honeycomb structure and method for making the same to solve the above-mentioned problems.
SUMMARY OF THE INVENTION
The main object of the present invention is to provide a method for making a foldable honeycomb structure, wherein the gluing positions are on at least one of exposed outside surfaces. As a result, it need not open the longitudinal margins during the process of applying the longitudinal glue lines, which can avoid the deformation of the strip and have a precise gluing position. Moreover, since the conventional trip opener is omitted, the manufacture equipment can be more simplified, thus reducing the cost and the process time.
Another object of the present invention is to provide a method for making a foldable honeycomb structure, wherein two strips of different materials, colors or made through different processes are used to improve the combined functionality.
In order to achieve the above objects, the present invention provides a method for making a foldable honeycomb structure, which comprises the steps of:
(a) providing a plurality of flat strips each of which has a length extending longitudinally;
(b) forming a first longitudinal crease and a second longitudinal crease on each strip, so as to define a first longitudinal margin, a central portion and a second longitudinal margin on each strip;
(c) folding the first longitudinal margin of each strip towards one side of the strip along the first longitudinal crease, and folding the second longitudinal margin of each strip towards the other side of each strip along the second longitudinal crease, so that each folded strip has a first exposed outside surface and a second exposed outside surface opposite to the first exposed outside surface;
(d) applying a first glue line, a second glue line and a third glue line longitudinally on the first exposed outside surface or the second exposed outside surface of each folded strip; and
(e) stacking the glued strips, wherein the first glue line is used for adhering a central portion of a strip to a second longitudinal margin of an adjacent strip; the second glue line is used for adhering a first longitudinal margin of a strip to a second longitudinal margin of an adjacent strip; and the third glue line is used for adhering a first longitudinal margin of a strip to a central portion of an adjacent strip.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows a schematic sectional view of a first kind of conventional foldable honeycomb structure;
FIG. 2 shows a schematic view of the conventional foldable honeycomb structure of FIG. 1 applied to the window curtain;
FIGS. 3
a-3d show schematic views of a method for making the conventional foldable honeycomb structure of FIG. 1;
FIG. 4 shows a schematic sectional view of a second kind of conventional foldable honeycomb structure;
FIGS. 5
a-5d show schematic views of a method for making the conventional foldable honeycomb structure of FIG. 4;
FIG. 6 shows a schematic sectional view of a foldable honeycomb structure in the first embodiment of the present invention;
FIGS. 7
a-7d show schematic views of a method for making the foldable honeycomb structure in the first embodiment of the present invention of FIG. 6;
FIG. 8 shows a schematic sectional view of a foldable honeycomb structure in the second embodiment of the present invention;
FIGS. 9
a-9d show schematic views of a method for making the foldable honeycomb structure in the second embodiment of the present invention of FIG. 8;
FIG. 10 shows a schematic sectional view of a foldable honeycomb structure in a third embodiment of the present invention;
FIGS. 11
a and 11b show schematic views of a method for making the foldable honeycomb structure in the third embodiment of the present invention of FIG. 10;
FIG. 12 shows a schematic sectional view of a foldable honeycomb structure in a fourth embodiment of the present invention;
FIGS. 13
a-13e show schematic views of a method for making the foldable honeycomb structure in the fourth embodiment of the present invention of FIG. 12;
FIG. 14 shows a schematic sectional view of a foldable honeycomb structure in the fifth embodiment of the present invention;
FIGS. 15
a-15e show schematic views of a method for making the foldable honeycomb structure in the fifth embodiment of the present invention of FIG. 14;
FIG. 16 shows a schematic sectional view of a foldable honeycomb structure in a sixth embodiment of the present invention; and
FIGS. 17
a and 17b show schematic views of a method for making the foldable honeycomb structure in the sixth embodiment of the present invention of FIG. 16.
DETAILED DESCRIPTION OF THE INVENTION
Referring to FIG. 6, a schematic sectional view of a foldable honeycomb structure in a first embodiment of the present invention is shown. The foldable honeycomb structure 3 is applied to the thermal insulation devices such as window curtain or shield curtain, and can be texture or non-texture. The honeycomb structure 3 is of a double cell row structure, in which reference numbers 31a, 31b, 31c, 32a, 32b refer to a cell respectively, the cells 31a, 31b, 31c refer to a first row, and the cells 32a, 32b refer to a second row.
Referring to FIGS. 7a to 7d, schematic views of a method for making the foldable honeycomb structure in the first embodiment of the present invention of FIG. 6 are shown. First, referring to FIG. 7a, a plurality of flat strips 33 each has a length extending longitudinally are provided. It is to be noted that one strip 33 is illustrated in the embodiment. The strip 33 has a first surface 331 and a second surface 332.
Next, referring to FIG. 7b, a first longitudinal crease 34 and a second longitudinal crease 35 are formed on the strip 33, so as to define a first longitudinal margin 36, a central portion 37 and a second longitudinal margin 38 on the strip 33. After that, the first longitudinal margin 36 of the strip 33 is folded towards one side (upside) of the strip 33 along the first longitudinal crease 34, and the second longitudinal margin 38 of the strip 33 is folded towards the other side (underside) of the strip 33 along the second longitudinal crease 35, thereby forming an approximate Z-shape appearance. The total width of the first longitudinal margin 36 and the second longitudinal margin 38 is slightly larger than that of the central portion 37. Preferably, the widths of the first longitudinal margin 36 and the second longitudinal margin 38 are the same, and both of them are slightly larger than half of the width of the central portion 37.
The first longitudinal margin 36 has a first surface 361, a second surface 362 and a free end 363. The central portion 37 has a first surface 371 and a second surface 372. The second longitudinal margin 38 has a first surface 381, a second surface 382 and a free end 383. The first surfaces 361, 371, 381 are the same as the first surface 31 of the strip 33, and the second surfaces 362, 372, 382 are the same as those of second surface 332 the strip 33. However, the folded strip 33 has a first exposed outside surface and a second exposed outside surface opposite to the first exposed outside surface, wherein the first exposed outside surface comprises the second surface 362 of the first longitudinal margin 36 and the surface where the first surface 371 of the central portion 37 and the first longitudinal margin 36 are not overlapped (i.e. the right side of the first surface 371); the second exposed outside surface comprises the first surface 381 of the second longitudinal margin 38 and the surface where the second surface 372 of the central portion 37 and the second longitudinal margin 38 are not overlapped (i.e. the left side of the second surface 372).
Then, referring to FIG. 7c, a first glue line 391, a second glue line 392 and a third glue line 393 are applied longitudinally to the exposed outside surface of the folded strip 33. In the embodiment, the first glue line 391, the second glue line 392 and the third glue line 393 are all applied to the first exposed outside surface, wherein the first glue line 391 is applied to the surface where the first surface 371 of the central portion 37 and the first longitudinal margin 36 are not overlapped (i.e. the right side of the first surface 371); the second glue line 392 and the third glue line 393 are applied to the second surface 362 of the first longitudinal margin 36, wherein the second glue line 392 is applied to the free end 363 of the first longitudinal margin 36; and the third glue line 393 is applied to the central position of the first longitudinal margin 36. It is understood that the first glue line 391, the second glue line 392 and the third glue line 393 can all be applied to the second exposed outside surface; or the first glue line 391, the second glue line 392 and the third glue line 393 can be applied to different exposed outside surfaces respectively.
Since the first glue line 391, the second glue line 392 and the third glue line 393 are all applied to the exposed outside surface, it is not necessary to open the first longitudinal margin 36 during the process of applying the glue lines, which can avoid the deformation of the strip 33 and have a precise gluing position. Moreover, the conventional strip opener can be omitted, thus simplifying the manufacturing equipment.
Then, Referring to FIG. 7d, the glued strips 33 are stacked, wherein the first glue line 391 is used for adhering the central portion 37 of the strip 33 to a longitudinal margin of an adjacent (upper) strip. The second glue line 392 is used for adhering the free end 363 of the first longitudinal margin 36 of the strip 33 to the free end of a longitudinal margin of the adjacent (upper) strip. The third glue line 393 is used for adhering the first longitudinal margin 36 of the strip 33 to a central portion of the adjacent (upper) strip. The expanded view of the strips after adhering is as shown in FIG. 6.
Returning to FIG. 6, the foldable honeycomb structure 3 is stacked by a plurality of folded strips 33, and each of the folded strip 33 comprises a first longitudinal crease 34, a second longitudinal crease 35, a central portion 37, a first longitudinal margin 36, a second longitudinal margin 38, a first glue line 391, a second glue line 392 and a third glue line 393. The central portion 37 is between the first longitudinal crease 34 and the second longitudinal crease 35. The first longitudinal margin 36 is folded towards one side (upside) of the central portion 37 along the first longitudinal crease 34. The second longitudinal margin 38 is folded towards the other side (underside) of the central portion 37 along the second longitudinal crease 35. The total width of the first longitudinal margin 36 and the second longitudinal margin 38 is slightly larger than that of the central portion 37. Preferably, the widths of the first longitudinal margin 36 and the second longitudinal margin 38 are the same, slightly larger than half of the width of the central portion 37.
The folded strip 33 has a first exposed outside surface and a second exposed outside surface opposite to the first exposed outside surface. The first glue line 391 is on the first exposed outside surface of the folded strip 33 and the central portion 37, which is used for adhering the central portion 37 to a longitudinal margin of an adjacent strip. The second glue line 392 is on the first exposed outside surface of the folded strip 33 and the free end of the first longitudinal margin 36, which is used for adhering the free end of the first longitudinal margin 36 to the free end of a longitudinal margin of the adjacent strip. The third glue line 393 is on the first exposed outside surface of the folded strip 33 and the first longitudinal margin 36, which is used for adhering the first longitudinal margin 36 to of a central portion of the adjacent strip.
Referring to FIG. 8, a schematic sectional view of a foldable honeycomb structure in a second embodiment of the present invention is shown. The foldable honeycomb structure 4 is a four-cell row structure.
Referring to FIGS. 9a to 9d, schematic views of a method for making a foldable honeycomb structure in the second embodiment of the present invention are shown. The method for making the present embodiment is substantially the same as that of the first embodiment, except that two more bonding lines are formed during the gluing step of the present embodiment. First, referring to FIG. 9a, a plurality of flat strips 33 each has a length extending longitudinally are provided. It is to be noted that one strip 33 is illustrated in the embodiment. The strip 33 has a first surface 331 and a second surface 332.
Next, referring to FIG. 9b, a first longitudinal crease 34 and a second longitudinal crease 35 are formed on the strip 33, so as to define a first longitudinal margin 36, a central portion 37 and a second longitudinal margin 38 on the strip 33. After that, the first longitudinal margin 36 of the strip 33 is folded towards one side (upside) of the strip 33 along the first longitudinal crease 34, and the second longitudinal margin 38 of the strip 33 is folded towards the other side (underside) of the strip 33 along the second longitudinal crease 35, thereby forming an approximate Z-shape appearance. The folded strip 33 is the same as the strip 33 of FIG. 7b, and both of them have a first exposed outside surface and a second exposed outside surface opposite to the first exposed outside surface, wherein the first exposed outside surface comprises the second surface 362 of the first longitudinal margin 36 and the surface where the first surface 371 of the central portion 37 and the first longitudinal margin 36 are not overlapped (i.e. the right side of the first surface 371); the second exposed outside surface comprises the first surface 381 of the second longitudinal margin 38 and the surface where the second surface 372 of the central portion 37 and the second longitudinal margin 38 are not overlapped (i.e. the left side of the second surface 372).
Then, referring to FIG. 9c, a first glue line 391, a second glue line 392 and a third glue line 393 are applied longitudinally, and a fourth bonding line 394 and a fifth bonding line 395 are formed. In the present embodiment, the first glue line 391, the second glue line 392 and the third glue line 393 are all applied to the first exposed outside surface, wherein the first glue line 391 is applied to the first surface 371 of the central portion 37 which is not overlapped by the first longitudinal margin 36 (i.e. the right side of the first surface 371), and the first glue line 391 is two fifths of the width of the second longitudinal margin 38 away from the second longitudinal crease 35. The second glue line 392 and the third glue line 393 are applied to the second surface 362 of the first longitudinal margin 36, wherein the second glue line 392 is applied to the free end 363 of the first longitudinal margin 36, and the third glue line 393 is two fifths of the width of the first longitudinal margin 36 away from the first longitudinal crease 34.
It is understood that the first glue line 391, the second glue line 392 and the third glue line 393 can all be applied to the second exposed outside surface; or the first glue line 391, the second glue line 392 and the third glue line 393 can be applied to different exposed outside surfaces respectively.
In the present embodiment, the fourth bonding line 394 is a fourth glue line 394, and the fifth bonding line 395 is a fifth glue line 395. The fourth bonding line 394 is on the inside surface where the first longitudinal margin 36 and the central portion 37 are overlapped in the folded strip 33, and it is four fifths of the width of the first longitudinal margin 36 away from the first longitudinal crease 34. The fifth bonding line 395 is on the inside surface where the second longitudinal margin 38 and the central portion 37 are overlapped in the folded strip 33, and it is four fifths of the width of the second longitudinal margin 38 away from the second longitudinal crease 35. It should be noted that the fourth bonding line 394 and the fifth bonding line 395 can also be bonded by using other bonding methods such as ultrasonic bonding or the like. In other applications, the fourth bonding line 394 and the fifth bonding line 395 can be formed previously, and the gluing operation (the first glue line 391, the second glue line 392 and the third glue line 393) is then carried out.
Next, referring to FIG. 9d, the glued strips 33 are stacked, wherein the first glue line 391 is used for adhering the central portion 37 of the strip 33 to a longitudinal margin of an adjacent (upper) strip; the second glue line 392 is used for adhering the free end 363 of the first longitudinal margin 36 of the strip 33 to the free end of a longitudinal margin of the adjacent (upper) strip; the third glue line 393 is used for adhering the first longitudinal margin 36 of the strip 33 to a central portion of the adjacent (upper)strip; the fourth bonding line 394 is used for bonding the first longitudinal margin 36 to the central portion 37; and the fifth bonding line 395 is used for bonding the second longitudinal margin 38 to the central portion 37. The expanded view of the strips after adhering is as shown in FIG. 8.
Returning to FIG. 8, the foldable honeycomb structure 4 is stacked by a plurality of folded strips 33, and each folded strip comprises a first longitudinal crease 34, a second longitudinal crease 35, a central portion 37, a first longitudinal margin 36, a second longitudinal margin 38, a first glue line 391, a second glue line 392, a third glue line 393, a fourth bonding line 394 and a fifth bonding line 395. The central portion 37 is between the first longitudinal crease 34 and the second longitudinal crease 35. The first longitudinal margin 36 is folded towards one side (upside) of the central portion 37 along the first longitudinal crease 34. The second longitudinal margin 38 is folded towards the other side (underside) of the central portion 37 along the second longitudinal crease 35. The total width of the first longitudinal margin 36 and the second longitudinal margin 38 is slightly larger than that of the central portion 37. Preferably, the width of the first longitudinal margin 36 is the same as that of the second longitudinal margin 38, and both of the widths are slightly larger than half of the width of the central portion 37.
The folded strip 33 has a first exposed outside surface and a second exposed outside surface opposite to the first exposed outside surface. The first glue line 391 is on the first exposed outside surface of the folded strip 33 and the central portion 37, which is used for adhering the central portion 37 to a longitudinal margin of an adjacent strip. The second glue line 392 is on the first exposed outside surface of the folded strip 33 and on the free end of the first longitudinal margin 36, which is used for adhering the free end 363 of the first longitudinal margin 36 to the free end of a longitudinal margin of the adjacent strip. The third glue line 393 is on the first exposed outside surface of the folded strip 33 and the first longitudinal margin 36, which is used for adhering the first longitudinal margin 36 to a central portion of the adjacent strip.
The fourth bonding line 394 is on the inside surface where the first longitudinal margin 36 and the central portion 37 are overlapped in the s folded strip 33, which is used for bonding the first longitudinal margin 36 to the central portion 37. The fifth bonding line 395 is positioned on the inside surface where the second longitudinal margin 38 and the central portion 37 are overlapped in the folded strip 33, which is used for bonding the second longitudinal margin 38 to the central portion 37.
Referring to FIG. 10, a schematic sectional view of a foldable honeycomb structure in a third embodiment of the present invention is shown. The foldable honeycomb structure 40 is a four-cell row structure.
Referring to FIGS. 11a and 11b, schematic views of a method for making the foldable honeycomb structure in the third embodiment of the present invention of FIG. 10 are shown. The method for making the present embodiment is substantially the same as that of the second embodiment, except that in the present embodiment the width of the first longitudinal margin 36 is different from that of the second longitudinal margin 38, and the fifth bonding line 395 is in a different position. Preferably, in the present embodiment, the ratio of width of the first longitudinal margin 36 to the width of the second longitudinal margin 38 is approximately more than 3:2. In the present embodiment, the fifth bonding line 395 is on the second surface 362 of the first longitudinal margin 36 of the first exposed outside surface. Therefore, the fifth bonding line 395 is a fifth glue line 395. It should be noted that the corresponding positions of the first glue line 391, the second glue line 392, the third glue line 393 and the fourth glue line 394 are the same as that in the second embodiment, but they need to be adjusted slightly along horizontal direction. Referring to FIG. 11b, after the glued strips 33 are stacked, the fifth glue line 395 is used for adhering the first longitudinal margin 36 of the strip 33 to a central portion of an adjacent (upper) strip. The expanded view of after adhering is as shown in FIG. 10.
Returning to FIG. 10, the foldable honeycomb structure 40 is substantially the same as the foldable honeycomb structure 4 in the second embodiment, only except that in the present embodiment the width of the first longitudinal margin 36 is different from that of the second longitudinal margin 38, and the fifth bonding line 395 is in a different position. Preferably, in the present embodiment, the ratio of the width of the first longitudinal margin 36 to the width of the second longitudinal margin 38 is approximately more than 3:2. In the present embodiment, the fifth bonding line 395 is on the second surface 362 of the first longitudinal margin 36 of the first exposed outside surface. Therefore, the fifth bonding line 395 is a fifth glue line 395. The fifth glue line 395 is used for adhering the first longitudinal margin 36 of the strip 33 to a central portion of an adjacent (upper) strip.
Referring to FIG. 12, a schematic sectional view of a foldable honeycomb structure in a fourth embodiment of the present invention is shown. The foldable honeycomb structure 41 is a double-cell row structure.
Referring to FIGS. 13a to 13e, schematic views of a method for making the foldable honeycomb structure in the fourth embodiment of the present invention of FIG. 12 are shown. First, referring to FIG. 13a, a plurality of first strips 5 and a plurality of second strips 6 are provided. It is to be noted that one first strip 5 and one second strip 6 are illustrated in the embodiment. Both of the first strip 5 and the second strip 6 are flat and have a length extending longitudinally. In the present embodiment, the color or material of the first strip 5 is different from that of the second strip 6.
Next, referring to FIG. 13b, a first longitudinal crease 53 is formed on the first strip 5 and the first strip 5 is folded along the first longitudinal crease 53, thereby defining a first region 54 and a second region 55 on the first strip 5. The first region 54 has a first surface 541, a second surface 542 and a free end 543. The second region 55 has a first surface 551, a second surface 552 and a free end 553.
A second longitudinal crease 63 is formed on the second strip 6 and the second strip 6 is folded along the second longitudinal crease 63, thereby defining a third region 64 and a fourth region 65 on the second strip 6. The third region 64 has a first surface 641, a second surface 642 and a free end 643. The fourth region 65 has a first surface 651, a second surface 652 and a free end 653.
Next, referring to FIG. 13c, the free end 553 of the second region 55 is connected to the free end 643 of the third region 64, so as to form a combined strip 42. In the combined strip 42, the total width of the first region 54 and the fourth region 65 is larger than that of the second region 55 and the third region 64 after combination. In the present embodiment, a glue line 43 is used to connect the free end 553 of the second region 55 to the free end 643 of the third region 64. However, it can be understood that the free end 553 of the second region 55 can be connected to the free end 643 of the third region 64 by any other conventional methods.
The combined strip 42 has a first exposed outside surface and a second exposed outside surface opposite to the first exposed outside surface. The first exposed outside surface comprises the first surface 541 of the first region 54 and the first surface 641 of the third region 64. The second exposed outside surface comprises the second surface 552 of the second region 55 and the second surface 652 of the fourth region 65.
Next, referring to FIG. 13d, a first glue line 431, a second glue line 432 and a third glue line 433 are applied longitudinally to the same exposed outside surface of the combined strip 42. In the present embodiment, the first glue line 431, the second glue line 432 and the third glue line 433 are all applied to the first exposed outside surface, wherein the first glue line 431 is applied to the third region 64, preferably, on the central portion of the third region 64. The second glue line 432 is applied to the free end 543 of the first region 54. The third glue line 433 is applied to the first region 54, preferably, on the central portion of the first region 54. It can be understood that the first glue line 431, the second glue line 432 and the third glue line 433 can also be applied to the second exposed outside surface; or the first glue line 431, the second glue line 432 and the third glue line 433 can be applied to different exposed outside surfaces respectively.
Next, referring to FIG. 13e, the glued combined strips 42 are stacked, wherein the first glue line 431 is used for adhering the third region 64 to a fourth region of an adjacent (above) combined strip. The second glue line 432 is used for adhering the free end 543 of the first region 54 to the free end of a fourth region of the adjacent (above) combined strip. The third glue line 433 is used for adhering the first region 54 to a second region of the adjacent (above) combined strip. The expanded view after adhering is as shown in FIG. 12.
Returning to FIG. 12, the foldable honeycomb structure 41 is stacked by a plurality of combined strips 42, and each combined strip 42 comprises a first strip 5, a second strip 6, a first glue line 431, a second glue line 432 and a third glue line 433.
The first strip 5 comprises a first longitudinal crease 53, a first region 54 and a second region 55. The first region 54 is folded towards the second region 55 along the first longitudinal crease 53, and the first region 54 and the second region 55 each has a free end. The second strip 6 comprises a second longitudinal crease 63, a third region 64 and a fourth region 65. The third region 64 is folded towards the fourth region 65 along the second longitudinal crease 63, and the third region 64 and the fourth region 65 each has a free end. The free end of the third region 64 is connected to the free end of the second region 55 by using a glue line 43, so as to form a combined strip 42 which has a first exposed outside surface and a second exposed outside surface opposite to the first exposed outside surface.
The first glue line 431 is on the first exposed outside surface of the combined strip 42 and the third region 64, which is used for adhering the third region 64 to a fourth region of an adjacent combined strip. The second glue line 432 is on the first exposed outside surface of the combined strip 42 and the free end 543 of the first region 54, which is used for adhering the free end 543 of the first region 54 to the free end of a fourth region of the adjacent combined strip. The third glue line 433 is on the first exposed outside surface of the combined strip 42 and the first region 54, which is used for adhering the first region 54 to a second region of the adjacent combined strip.
It can be understood that the first glue line 431, the second glue line 432 and the third glue line 433 can also be applied to the second exposed outside surface; or the first glue line 431, the second glue line 432 and the third glue line 433 can be applied to different exposed outside surfaces respectively.
The material or manufacturing process of the first strip 5 can be different from those of the second strip 6, such that the combined functionality can be increased.
Referring to FIG. 14, a schematic sectional view of a foldable honeycomb structure in a fifth embodiment of the present invention is shown. The foldable honeycomb structure 7 is a four-cell row structure.
Referring to FIGS. 15a to 15d, schematic views of a method for making the foldable honeycomb structure in the fifth embodiment of the present invention of FIG. 14 are shown. The method for making the present embodiment is substantially the same as that of the fourth embodiment, only except that two more bonding lines are formed in the gluing step of the present embodiment.
First, referring to FIG. 15a, a plurality of first strips 5 and a plurality of second strips 6 are provided. It is to be noted that one first strip 5 and one second strip 6 are illustrated in the embodiment. Both of the first strip 5 and the second strip 6 are flat and have a length extending longitudinally.
Next, referring to FIG. 15b, a first longitudinal crease 53 is formed on the first strip 5 and the first strip 5 is folded along the first longitudinal crease 53, thereby defining a first region 54 and a second region 55 on the first strip 5. The first region 54 has a first surface 541, a second surface 542 and a free end 543. The second region 55 has a first surface 551, a second surface 552 and a free end 553.
A second longitudinal crease 63 is formed on the second strip 6 and the second strip 6 is folded along the second longitudinal crease 63, thereby defining a third region 64 and a fourth region 65 on the second strip 6. The third region 64 has a first surface 641, a second surface 642 and a free end 643. The fourth region 65 has a first surface 651, a second surface 652 and a free end 653.
Next, referring to FIG. 15c, the free end 553 of the second region 55 is connected to the free end 643 of the third region 64, so as to form a combined strip 42. In the combined strip 42, the total width of the first region 54 and the fourth region 65 is larger than that of the second region 55 and the third region 64 after combination. In the present embodiment, a glue line 43 is used to connect the free end 553 of the second region 55 to the free end 643 of the third region 64. However, it can be understood that the free end 553 of the second region 55 can be connected to the free end 643 of the third region 64 by any other conventional method such as ultrasonic bonding or the like.
The combined strip 42 has a first exposed outside surface and a second exposed outside surface opposite to the first exposed outside surface. The first exposed outside surface comprises the first surface 541 of the first region 54 and the first surface 641 of the third region 64. The second exposed outside surface comprises the second surface 552 of the second region 55 and the second surface 652 of the fourth region 65.
Next, referring to FIG. 15d, a first glue line 431, a second glue line 432, and a third glue line 433 are applied longitudinally to the combined strip 42, and a fourth bonding line 434 and a fifth bonding line 435 are formed on the combined strip 42. The first glue line 431, the second glue line 432 and the third glue line 433 are all applied to the first exposed outside surface, wherein the first glue line 431 is applied to the third region 64, preferably, the first glue line 431 is about two fifths of the width of the third region 64 away from the second longitudinal crease 63. The second glue line 432 is applied to the free end 543 of the first region 54. The third glue line 433 is applied to the first region 54, preferably, the third glue line 433 is about two fifths of the width of the first region 54 away from the first longitudinal crease 53.
It can be understood that the first glue line 431, the second glue line 432 and the third glue line 433 can also be applied to the second exposed outside surface; or the first glue line 431, the second glue line 432 and the third glue line 433 can be applied to different exposed outside surfaces respectively.
In the embodiment, the fourth bonding line 434 is a fourth glue line 434, and the fifth bonding line 435 is a fifth glue line 435. The fourth bonding line 434 is on the inside surface where the first region 54 and the second region 55 are overlapped in the combined strip 42, i.e. the second surface 542 of the first region 54 or the first surface 551 of the second region 55. The fourth bonding line 434 is about four fifths of the width of the second region 55 away from the first longitudinal crease 53. The fifth bonding line 435 is on the inside surface where the third region 64 and the fourth region 65 are overlapped in the combined strip 42, i.e. the second surface 642 of the third region 64 or the first surface 651 of the fourth region 65. The fifth bonding line 435 is about four fifths of the width of the fourth region 64 away from the second longitudinal crease 63. It should be noted that the fourth bonding line 434 and the fifth bonding line 435 can also be bonded by other bonding methods such as ultrasonic bonding or the like. In other applications, the fourth bonding line 434 and the fifth bonding line 435 can be formed previously, and the gluing operation (the first glue line 431, the second glue line 432 and the third glue line 433) is then carried out.
Next, referring to FIG. 15e, the glued combined strips 42 are stacked, wherein the first glue line 431 is used for adhering the third region 64 to a fourth region of an adjacent (upper) combined strip. The second glue line 432 is used for adhering the free end 543 of the first region 54 to the free end of a fourth region of the adjacent (upper) combined strip. The third glue line 433 is used for adhering the first region 54 to a second region of the adjacent (upper) combined strip. The fourth bonding line 434 is used for bonding the first region 54 to the second region 55. The fifth bonding line 435 is used for bonding the third region 64 to the fourth region 65. The expanded view after adhering is as shown in FIG. 14.
Returning to FIG. 14, the foldable honeycomb structure 7 is stacked by a plurality of combined strips 42. Each combined strip 42 comprises a first strip 5, a second strip 6, a first glue line 431, a second glue line 432, a third glue line 433, a fourth bonding line 434 and a fifth bonding line 435.
The first strip 5 comprises a first longitudinal crease 53, a first region 54 and a second region 55. The first region 54 is folded towards the second region 55 along the first longitudinal crease 53, and the first region 54 and the second region 55 each has a free end. The second strip 6 comprises a second longitudinal crease 63, a third region 64 and a fourth region 65. The third region 64 is folded towards the fourth region 65 along the second longitudinal crease 63, and the third region 64 and the fourth region 65 each has a free end. The free end of the third region 64 is connected to the free end of the second region 55, so as to form a combined strip 42 which has a first exposed outside surface and a second exposed outside surface opposite to the first exposed outside surface.
The first glue line 431 is on the first exposed outside surface of the combined strip 42 and the third region 64, which is used for adhering the third region 64 to a fourth region of an adjacent combined strip. The second glue line 432 is on the first exposed outside surface of the combined strip 42 and the free end 543 of the first region 54, which is used for adhering the free end 543 of the first region 54 to the free end of a fourth region of the adjacent combined strip. The third glue line 433 is on the first exposed outside surface of the combined strip 42 and the first region 54, which is used for adhering the first region 54 to a second region of the adjacent combined strip. The fourth bonding line 434 is on the inside surface where the first region 54 and the second region 55 are overlapped in the combined strip 42, i.e., the second surface 542 of the first region 54 or the first surface 551 of the second region 55, and the fourth bonding line 434 is used for bonding the first region 54 to the second region 55. The fifth bonding line 435 is on the inside surface where the third region 64 and the fourth region 65 are overlapped in the combined strip 42, i.e., the second surface 642 of the third region 64 or the first surface 651 of the fourth region 65, and the fifth bonding line 435 is used for bonding the third region 64 to the fourth region 65.
Referring to FIG. 16, a schematic sectional view of a foldable honeycomb structure in a sixth embodiment of the present invention is shown. The foldable honeycomb structure 70 is a four-cell row structure.
Referring to FIGS. 17a and 17b, schematic views of a method for making the foldable honeycomb structure in the sixth embodiment of the present invention of FIG. 16 are shown. The method for making the present embodiment is substantially the same as that of the fifth embodiment, only except that in the present embodiment the width of the first strip 5 is different from that of the second strip 6 (i.e. the width of the first region 54 is different from that of the third region 64), and the fifth bonding line 435 is in a different position. Preferably, in the present embodiment, the ratio of the width of the first region 54 to the width of the third region 64 is approximately larger than 3:2. In the embodiment, the fifth bonding line 435 is on the first surface 541 of first region 54 of the first exposed outside surface. Therefore, the fifth bonding line 435 is a fifth glue line 435. It should be noted that the corresponding positions of the first glue line 431, the second glue line 432, the third glue line 433 and the fourth glue line 434 are the same as those of the fifth embodiment, but they need to be adjusted slightly along horizontal direction. Referring to FIG. 17b, after the glued combined strips 42 are stacked, the fifth glue line 435 is used for adhering the first region 54 to a second region of an adjacent combined strip. The expanded view after adhering is as shown in FIG. 16.
Returning to FIG. 16, the foldable honeycomb structure 70 is substantially the same as the foldable honeycomb structure 7 of the fifth embodiment, only except that in the present embodiment the width of the first strip 5 is different from that of the second strip 6, and the fifth bonding line 435 is in a different position. Preferably, in the present embodiment, the ratio of the width of the first region 54 to the width of the third region 64 is approximately more than 3:2. In the present embodiment, the fifth bonding line 435 is on the first surface 541 of the first region 54 of the first exposed outside surface. Therefore, the fifth bonding line 435 is a fifth glue line 435. The fifth glue line 435 is used for adhering the first region 54 to a second region of an adjacent combined strip.
While several embodiments of the present invention have been illustrated and described, various modifications and improvements can be made by those skilled in the art. The embodiments of the present invention are therefore described in an illustrative but not restrictive sense. It is intended that the present invention may not be limited to the particular forms as illustrated, and that all modifications which maintain the spirit and scope of the present invention are within the scope as defined in the appended claims.
Patent Grant
7404428
