This invention relates to protective glass covers for building structures and vehicles and more specifically to window glass protective covers for protecting the glass from strikes of projectiles.
Glass fracture and exposure of building interiors to the elements due to flying debris during hurricanes is one the most common source of damage to buildings. Temporary shielding applied to windows is the most common precautionary activity, but it is cumbersome time consuming and expensive. Solid shields are large and difficult to install. Flexible ballistic nylon sheet shields are functionally incapable of stopping the projectiles from fracturing the glass due to their inherent flexibility. Simple accordion type shields or retractable designs require additional dedicated structures to support their installation and typically require permanent installation of guide channels. Portability and ease of installation is critical to the use of these protective systems. Similarly, vehicle glass shields are used and have comparable problems of compact storage, effective deployment and portability.
A protective glass cover is an apparatus that is used to shield the glass panels from breaking. This protective cover, when deployed, forms an impact resisting barrier shielding the glass from fracture. Various techniques are used to achieve protection from flying objects such as hurricane debris, and most use solid panels to achieve the protection needed and some systems use accordion expandable type rigid panels and further some use high strength flexible sheathing stretched across the glass panels. All of these systems lack any one or all of either portability, rigidity, effective and easy deployment, footprint reduction for storage when not in use, etc.
Accordion type protective covers can be more compact but are also cumbersome to assemble and complex to deploy. Typically, these systems require directing and holding channels in permanent installation on the building structure or where portable the accordion structure in not effective in function compact storage and ease of deployment.
Several examples of portable vehicle protective covers are disclosed such as U.S. Pat. No. 6,044,881. U.S. Pat. Nos. 5,242,206, 5,401,074, 6,220,648 inflatable tubes, shock absorbing foams or other bulky materials to provide for the protection. These covers are mostly difficult to deploy or to refold and store or require additional assembly for deployment. U.S. Pat. Nos. 6,220,648, 5,242,206 5,413,396 employ the principle of setting up panels at an angular orientation to each other forming an accordion rigid cover and yet be foldable for storage. Such panels have accordion folds that extend the width of the vehicle and are reducible in the longitudinal direction of the vehicle thus presenting storage issue since they are typically wider than the vehicle and they will not fit in the trunk of a vehicle. This folding and storage issue have been addressed by U.S. Pat. No. 9,302,572 in one embodiment provides for a totally flexible truss made of cloth as a vehicle cover without rigidity towards impact protection. Also U.S. Pat. No. 9,302,572 in an alternate embodiment forms inner insert sleeves as parts of the accordion truss form and requires that support panels are individually inserted within these sleeves that consequently prohibit the cover foldability along the length of these panels. Thus, the accordion structure is flexible and foldable and made rigid only after each of the panels are individually assembled within pockets of the structure. This solution presents the requirement of total disassembly of the apparatus and individually folding of the panels in order to reduce the overall width of the apparatus prior to storage in a compact form. None of the prior art provide unitary truss construction of an impact resisting cover or for a unitary truss construction with foldability in a perpendicular direction to the truss form and clearly rely on several additional elements such as strings separate support panels and other separate construction elements that increase complexity of assembly, deployment as well as cost. U.S. Pat. No. 9,302,572 use of panel pockets and separate inserted support panels with hinges at intermediate points along the length of the panels clearly illustrates the an anticipated resolution by the present apparatus of the unmet foldability of any protective cover and particularly a cover that would for all intent and purposes is to be temporarily deployed to protect fragile structures and subsequently be easily removed and stored in a compact form for future reuse.
Other prior patents include, CN104527380B which teaches an apparatus for a driver's protection from glass fragments. It is not intended to protect the glass of the windshield; Spanish Patent ES1229090Y which teaches “rollup” interior shades and not exterior impact protection; U.S. Pat. No. 7,059,650B1 which teaches a flexible cover with features for secure attachment to the vehicle; U.S. Pat. No. 8,132,603B2 which teaches a flexible fabric shape for intimate sealing to maintain the dryness of a windshield rather than protect the windshield from impact; U.S. Pat. No. 8,430,445B1 which discloses a an impact resistant cover for protecting a vehicle windshield comprising: a plurality of spaced apart rectangular panels, the panels having a flexible, puncture resistant, covering, the covering enclosing a resilient material having a thickness of between 0.5 and 1.5 inches; and flexible webs permanently interconnecting the panels; the webs of such flexibility and extent as to enable the panels to lie in a common plane in a first selective positioning of the panels, and alternately to lie one panel atop the next panel in a vertically aligned stack of all of the panels, in a second selective positioning of the panels; US Patent Publication No. 20070284023A1 which discloses an inflatable structure and discloses accordion folding of deflated structure for storage; International Patent Publications WO2010073071A1 which teaches a fabric cover folded in accordion manner and features for vehicle attachment and WO2016092127A1 which teaches a canopy style fabric cover requiring frame and posts to support above vehicle.
The prior art does not solve the problem. Applicant is trying to solve. The prior art does not teach an accordion folding technique which comprises, accordion folding of rigid panels with a top and bottom flexible “fabric” and as accordion folding of diploid cover to better fit vehicle shape and a full accordion folding of collapsed cover for easier storage. Furthermore, although these protective cover apparatuses have protective capabilities, none of these either separately or in combination with each other, teach or anticipate the current invention. The effectiveness of the accordion concept is hereby acknowledged but the finished construction of the apparatus in forming a collapsible truss that can maintain rigidity on deployment is recognized to be critical in its ultimate effectiveness and use, footprint reduction for storage, to deployment and return to storage. Therefore, there remains an unmet need in the field of glass protective covers for a person to use to protect a glass window which is durable, be flexible for deployment and storage, and effective in preventing damage from flying solid objects. The current invention will fulfill this unmet need.
The following presents a simplified summary in order to provide a basic understanding of some aspects of the disclosed invention. This summary is not an extensive overview, and it is not intended to identify key/critical elements or to delineate the scope thereof. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is presented later.
To resolve the problems mentioned above, an object of the present invention is to provide a protective cover that shields a window and other fragile surfaces from large flying objects during inclement weather events or other potential hazards such as ball strikes when a car is parked close to ball fields.
It is another object of the present invention to provide a protective window cover that is universal in dimension with a shape that conforms to the typical size and shape of a window, flat or curved such as a bay window or a car windshield.
It is another object of the present invention to provide a cover that provides the user with attachment methods to secure the cover to the window structure in a simple way while protection effectiveness remains without the need for high tensioning requirements of the apparatus or its elements.
It is another object of the present invention to provide a protective window cover that is light weight, foldable in both longitudinal and transverse directions into a compact form which by its unitary construction and material composition can be quickly and easily deployed and retrieved by an individual person.
It is another object of the present invention to provide a protective window cover which can be folded into a small unitary shape without disassembly of any of its structural elements for ease of storage.
It is yet another object of the present invention to provide a method of constructing a protective window cover that is light weight, foldable in both longitudinal and transverse directions into a compact form which by its unitary construction and material composition can be quickly and easily deployed and retrieved by an individual person.
It is yet another object of the present invention to provide a method of constructing a unitary protective cover that is comprised of rigid panels forming flexible accordion structure with flexible sheets on either side of the accordion structure such that when diploid form an impact resisting truss yet foldable in a direction perpendicular to the truss.
It is yet another object of the present invention to provide a method of constructing a unitary protective cover that when diploid forms an impact resisting truss yet foldable in a direction perpendicular to the truss and yet further foldable in a direction parallel to the truss.
It is yet another object of the present invention to provide a method of constructing a unitary protective cover by permanently affixing flexible sheets to both sides of a unitary accordion formation made by structurally rigid panels and flexible intermediate hinges integral to the rigid panels.
The present protective cover invention comprises, a top thin and flexible tension element, a bottom thin and flexible tension element and obliquely appositioned rigid elements positioned between the top and bottom elements in the manner of a Warren Truss in which oblique rigid elements form the truss by directly been attached to the flexible tension sheets to provide a thick structurally stable cushion, together resisting local compressive deformation normal to the tension elements and distributing the concentrated force of impact over an extended area avoiding glass fracture. The inability of the tension sheet to resist compression and the flexibility of the junction to the rigid elements permits the truss to conform to curvatures and additional collapse of the truss in a direction perpendicular to the truss rigid elements to a folded state intended for compact storage. The positioning of the oblique semi rigid elements and the flexibility of the tension sheets and hinged junction between rigid elements allows for the protective cover to conform to the fully extended position at the neighborhood of impact by spreading the semi rigid elements and placing the flexible sheets in full tension sustaining the spaced thickness of the protective cover, cushioning and distributing the impact over an extended area.
Advantageously, the cover comprises one or more sections having an one sited tension sheet and rigid element interruption (cut) along the width of the protective cover forming a hinge line at the uninterrupted opposing tension sheet and along the direction perpendicular to the semi rigid elements, permitting further folding of the cover in either the diploid or collapsed form. This permits the reduction of the overall length of the protective cover to allow convenient and compact storage. Each interruption is further repeated between the sections of the cover in alternate fashion permits the further reduction of the overall length by stacking the folded cover in the form of a parallel folding fan.
The present protective cover is provided with connection points for the purpose of fastening to the protected vehicle. These connection points utilize fasteners spaced along the foldable sides of the cover which can be laces, straps, suction cups, or otherwise secured when deployed and provide the user easy and simple use. The stability of the cover when attached to a bay window or the windshield of a vehicle is provided by the flexibility of the tension sheet that conforms to the convex shape of the windshield in convex form and in the windshield specific application the foldable cut sections conform to the acute angles the hood and roof of the vehicle forming a snug fit to the vehicle.
The top and bottom sheets are made of very flexible and of high tensile strength material such as fiber reinforced thin plastics, for instance polyethylene Polyester or HDPe, that provide adequate tensile strength to resist the tensile force generated by the oblique element of the truss formation at the time of impact. The oblique elements are made of solid, corrugated or laminate construction to reduce weight and increase axial buckling stiffness and of similar materials to the sheets. The sheets are flexibly and permanently connected to the oblique elements by flexible permanent adhesive. Alternatively, the materials used for the oblique elements and sheets may be fusibly compatible so as to fuse together by melting provide strong and adhesive free connection of the components at their construction intersections. Several additional assembly and construction methods of forming the unitary cover elements are anticipated with examples of manufacturing by over molding, single extrusion, co extrusion, thermoforming individually and in combinations of these methods.
One alternate construction method for example utilizes unitary construction as a single extrusion in cross section where the flexibility of the top and bottom sheets is manages by reduced thickness and the oblique element stiffness is managed by increased thickness. Thin section hinges can also be formed to permit additional flexion point of the truss. Additionally, unitary construction may be further enhanced by use of co extrusion technology to provide material stiffness/flexibility differentiations between the structural elements of the protective cover apparatus such as rigid ribs, flexible top and bottom sheets with flexible hinges connection between these elements as described above.
To enhance purchasing desirability the protective cover flexible sheets may be adorned with team logos or brand advertising. Still other objects of the present invention will become readily apparent to those skilled in this art from the following description wherein there is shown and described the embodiments of this invention, simply by way of illustration of the best modes suited to carry out the invention. As it will be realized, the invention is capable of other different embodiments and its several details are capable of modifications in various obvious aspects all without departing from the scope of the invention. Accordingly, the drawing and descriptions will be regarded as illustrative in nature and not as restrictive.
Various exemplary embodiments of this invention will be described in detail, wherein like reference numerals refer to identical or similar components, with reference to the following figures, wherein:
The claimed present invention is now described with reference to the drawings. The following description of the construct details and the numerous specific details in operation and materials are set forth in order to provide a thorough disclosure and understanding of the claimed subject matter. It is evident however, that the claimed details and subject matter and preferred embodiments may be practiced in any independent combination, without departing from the spirit and scope of this invention and the claims.
The protective cover of
The straps 3 of
The impact resistance capabilities of the protective cover are quantified by the material characteristics, the width and cross-sectional area of the rigid elements. These elements during impact are subjected to high compressive forces and since they form a hinged truss are only subject to buckling. Laminated materials such as illustrated in
In an alternate method of construction utilizing the corrugated rib method, utilizes prefabricated corrugated board wherein the existing corrugations are compressively flattened at regular intervals, perpendicular to the corrugations and creased in an alternating fan direction forming the rigid ribs and the accordion pattern. Advantageously the prefabricated corrugated board may be constructed as single face or double faced wherein it is scored and fanfold in the perpendicular direction to the board corrugations, forming a very flexible hinge with the corrugations exposed at the score line further advantageously allowing for a stronger adhesive connection to the respective top and bottom flexible sheets.
The above detailed description includes examples of the claimed subject matter as preferred and in alternate embodiments. As it is not possible to describe all and every conceivable combination of each component size, material combinations or methods of unitary constructions for purposes of describing the claimed embodiments, one of ordinary skill in the art can recognize that many further combinations and permutations of such matter are possible
This application claims priority to U.S. Provisional Patent Application Ser. 62/972,941 filed on Feb. 11, 2020, the contents of which is fully incorporated by reference in its entirety.
Number | Date | Country | |
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62972941 | Feb 2020 | US |