The present invention relates to a sawing device, in particular to a foldable miter saw with safety device.
An existing sawing machine comprises a base unit, a worktable rotatably arranged on the base unit, and a cutting unit arranged on the worktable. The cutting unit comprises a supporting arm pivoted on the worktable, a blade pivoted on the supporting arm, a driving member pivoted on the supporting arm, a handle set on the supporting arm, and a switch grip set on the handle. The switch grip can be operated to activate the power supply of the driving member to drive the blade to rotate.
When the existing sawing machine is in use, a user needs to place a workpiece on the worktable, then hold and apply force to the handle to drive the supporting arm to rotate, so that the blade approaches the workpiece downward, and at the same time press the switch grip to activate the power of the driving member, so that the blade rotates and the workpiece can be sawed. After the workpiece is sawed, the user needs to move the handle and the blade upward and away from the workpiece, and at the same time release the switch grip to stop the blade from rotating.
However, when the existing sawing machine is not in use, it occupies a large space and is not suitable for transportation. Moreover, when the user wants to move the existing sawing machine, he often holds his hand on the handle in order to facilitate the application of force. If the user forgets to remove the power supply plug and accidentally touches the switch grip provided on the handle, the blade will start, so it is quite dangerous. Moreover, there are currently some commercially available sawing machines that change the power source from the traditional plug-in type to the use of rechargeable batteries, so it is more prone to accidentally start the blade, and it is necessary to improve it.
Although there are other existing sawing machines which include a pivot installed between the worktable and the supporting arm, so that when these other existing sawing machines are not in use the supporting arm and the blade can be rotated to a position close to the worktable to reduce the storage volume, these other existing sawing machines still cannot solve the above-mentioned problem of danger caused by accidentally touching the switch grip during transportation. Therefore, an improvement to enhance safety is desired.
The present invention has been accomplished under the circumstances in view. It is the main object of the present invention to provide a foldable miter saw with a safety device that can avoid accidentally trigging to cause rotation of the blade during transportation.
To achieve this and other objects of the present invention, a foldable miter saw with safety device comprises a base unit and a cutting unit.
The base unit comprises a substantially horizontal working surface and an axle holder connected to the working surface. The axle holder forms a folding axis parallel to the working surface.
The cutting unit comprises a rotating member arranged on the axle holder so as to rotate around the folding axis, a supporting arm pivotally connected to the rotating member, a blade pivoted to the supporting arm, a handle connected to the supporting arm, a driving unit operable to drive the blade to rotate, and a safety assembly set on the handle. The handle comprises a first shell portion, a second shell portion aligned with the first shell portion, a chamber defined by the first shell portion and the second shell portion, and a first through hole and a second through hole corresponding to each other and passing through the first shell portion and the second shell portion respectively.
The safety assembly comprises a safety switch and a safety member movably inserted in the first through hole and the second through hole. The driving unit is operable to drive the blade to rotate when the safety switch is operated. The driving unit is unable to drive the blade to rotate when the safety switch is not operated. The safety member comprises a first operation section and a second operation section set oppositely and corresponding to the first through hole and the second through hole respectively, and a retaining section connected between the first operation section and the second operation section;
The rotating member is rotatable around the folding axis relative to the axle holder to drive the blade to rotate between a working position and a folded position relative to the working surface. The blade is relatively far away from the working surface when the blade is in the working position. The blade is relatively close to the working surface when the blade is in the folded position.
During the rotation of the blade from the working position to the folded position, a rotation included angle generated between the blade and the working surface gradually decreases, and the safety member falls downward under the action of gravity and moves from a free position to an engaged position relative to the safety switch. When the safety member is in the free position, the retaining portion is relatively far away from the safety switch so that the safety switch is operable. When the safety member is in the engaged position, the retaining portion is relatively close to the safety switch and the safety switch is not operable
The effect of the present invention is: When the safety switch is not operated, the driving unit cannot drive the blade to rotate. During the period when the blade is rotated from the working position to the folded position, the safety member can be rotated from the free position to the engaged position, so that the safety switch cannot be operated, and the driving unit cannot drive the blade to rotate, which can prevent the blade from being accidentally triggered to rotate during transportation after being folded.
Referring to
The base unit 2 comprises a base 21, two foot members 22 separately arranged on two opposite sides of the base 21, a worktable 23 rotatably arranged on the base 21, two guide rules 24 arranged between the two foot members 22 and above the worktable 23 and suitable for the workpiece 1 to abut against, and a fixing module 25 connected between the base 21 and the worktable 23 to position the worktable 23 relative to the base 21.
The worktable 23 is connected to the cutting unit 3, and comprises a substantially horizontal working surface 231 suitable for the placement of the workpiece 1 and an axle holder 232 connected to the working surface 231. The axle holder 232 forms a folding axis L1 parallel to the working surface 231.
Referring to
The supporting arm 32 can rotate relative to the rotating member 31 about a sawing axis L2 perpendicular to the folding axis L1 and parallel to the working surface 231. Applying force to the handle 34 can drive the supporting arm 32 and the blade 33 to rotate around the sawing axis L2, so that the blade 33 can approach the workpiece 1 placed on the working surface 231 downwards to achieve the sawing of the workpiece 1.
The positioning module 38 comprises a fixing plate 381 disposed on the axle holder 232, a fixing hole 382 passing through the fixing plate 381, a working slot 383 and a folding hole 384 passing through the fixing plate 381 and arranged at intervals around the folding axis L1, a rotating plate 385 provided on the rotating member 31, an arc-shaped slot 386 passing through the rotating plate 385, a positioning hole 387 passing through the rotating plate 385, a guide pin 388 passing through the arc-shaped slot 386 and the fixing hole 382, and a fixing pin 389 passing through the positioning hole 387. The fixing pin 389 can be operated to pass through the working slot 383 and the folding hole 384 alternatively, and it can also be operated to be removed away from the working slot 383 and the folding hole 384.
The handle 34 comprises a first shell portion 340, a second shell portion 341 that is paired with the first shell portion 340 and provided with the limiting portion 37, a chamber 342 defined by the first shell portion 340 and the second shell portions 341, and a first through hole 343 and a second through hole 344 that correspond to each other and respectively pass through the first shell portion 340 and the second shell portion 341.
The first through hole 343 has a large-diameter region 345 relatively far away from the second shell portion 341, a small-diameter region 346 relatively adjacent to the second shell portion 341 and having a diameter smaller than that of the large-diameter region 345, and a connection region 347 connected between the large-diameter region 345 and the small-diameter region 346. The first shell portion 340 has an abutting surface 348 surrounding the connection region 347.
The driving unit 35 comprises a driving handle 351 pivoted on the handle 34 and a driving member 352 arranged on the chamber 342, and can be powered on by the driving handle 351 to rotate the blade 33. A drive elastic member 353 is arranged on the handle 34 and located in the chamber 342 and adjacent to the driving handle 351. In this embodiment, the power source of the driving member 352 is from the battery module.
The driving handle 351 comprises a connecting portion 354 pivotally connected to the handle 34 and located in the chamber 342, a swing portion 355 opposite to the connecting portion 354 and partially exposed outside the first shell portion 340 and the second shell portion 341, and a detent portion 356 disposed between the connecting portion 354 and the swing portion 355 and located in the chamber 342. When a force is applied to the swing portion 355 to drive the detent portion 356 to contact the driving member 352, the power supply of the driving member 352 can be activated. The drive elastic member 353 can keep the detent portion 356 away from the driving member 352.
The safety assembly 36 comprises a safety switch 361 partly arranged in the chamber 342 and partly exposed outside the first shell portion 340 and the second shell portion 341, a safety member 30 movably inserted in the first through hole 343 and the second through hole 344, and a safety elastic member 363 arranged on the handle 34 and located in the chamber 342 and adjacent to the safety switch 361. When the safety switch 361 is operated, the driving unit 35 can be operated to drive the blade 33 to rotate. When the safety switch 361 is not operated, the driving unit 35 cannot drive the blade 33 to rotate.
The safety switch 361 comprises a pivot portion 364 pivoted on the handle 34, and an operating portion 365 and a stop portion 366 that are spaced around the pivot portion 364. The pivot portion 364 and the stop portion 366 are provided in the chamber 342. The operating portion 365 is partially exposed outside the first shell portion 340 and the second shell portion 341. The safety elastic member 363 can keep the stop portion 366 facing the swing portion 355.
The safety member 30 comprises a first operation section 301 and a second operation section 302 set oppositely and corresponding to the first through hole 343 and the second through hole 344 respectively, and a retaining section 303 connected between the first operation section 301 and the second operation section 302.
The first operation section 301 has a neck portion 304 connected to the retaining section 303 and having a diameter smaller than that of the retaining section 303, and a head portion 305 connected to the neck portion 304 opposite to the retaining section 303 and having a diameter larger than the neck portion 304. The diameter of the head portion 305 is smaller than the aperture of the large-diameter region 345 of the first through hole 343 and greater than the aperture of the small-diameter region 346. The head portion 305, the neck portion 304 and the retaining section 303 define a groove 306 that surrounds the neck portion 304 and allows the stop portion 366 to pass through when the stop portion 366 rotates.
The second operation section 302 has a penetrating portion 307 movably inserted into the second through hole 344, and an enlarged portion 308 connected to the penetrating portion 307 opposite to the retaining section 303 and having a diameter larger than the aperture of the second through hole 344. The enlarged portion 308 is made of or comprises a magnetic material.
The limit portion 37 corresponds to the enlarged portion 308 of the safety member 30 and is provided with a magnetic member 371 made of or comprises a magnetic material. The magnetic member 371 is magnetically attracted to the enlarged portion 308.
Refer to
The worktable 23 can rotate relative to the base 21 to drive the cutting unit 3 to rotate relative to the guide rules 24, so that the sawing direction of the blade 33 can be adjusted. For example, when the worktable 23 drives the cutting unit 3 to rotate to the position shown in
Referring to
It should be particularly noted that in order to clearly illustrate the operating relationship between the rotating plate 385 and the guide pin 388 during the rotation, in
During the rotation of the rotating member 31 around the folding axis L1 relative to the axle holder 232, since the guide pin 388 passes through the arc-shaped slot 386, the rotating arc of the rotating member 31 around the folding axis L1 relative to the axle holder 232 can be restricted, and the blade 33 can be driven to rotate between a working position (see
In the folded position (see
In the working position (see
Referring to
In the locking position (see
In the release position (see
During the period when the blade 33 is rotated from the working position to the folded position, the rotation included angle θ generated between the blade 33 and the working surface 231 gradually decreases, and the safety member 30 can be rotated or fall downward under the action of gravity, and move from a free position to an engaged position relative to the safety switch 361.
In this embodiment, during the period when the blade 33 is rotated from the working position to the folded position, when the rotation included angle θ generated between the blade 33 and the working surface 231 is between 75 degrees and 30 degrees, the safety member 30 moves from the free position to the engaged position.
Referring to
Referring to
It is defined that the blade 33 rotates in a first direction I during the period when the blade 33 rotates from the working position to the folded position. When the safety member 30 moves from the free position to the engaged position, the enlarged portion 308 moves along a direction tangential to the first direction I.
Referring to
When sawing the workpiece 1, first, the safety member 30 must be rotated to the free position (for example: pressing the head portion 305 protruding from the outer surface of the first shell portion 340, or applying force to the enlarged portion 308 to pull the enlarged portion 308 away from the limit portion 37), and then force is applied to the handle 34 to drive the blade 33 downward to approach the workpiece 1 placed on the working surface 231.
Referring to
Referring to
Refer to
Referring to
In addition, during the period when the blade 33 is rotated from the working position to the folded position, the safety member 30 can be rotated downward to the engaged position under the action of gravity. Therefore, once the folding is completed, the safety member 30 will automatically reach the engaged position, so that the stop portion 366 cannot be rotated, and the safety switch 361 cannot be operated. Therefore, it can completely prevent the user from accidentally triggering the blade 33 to rotate after the completion of the folding or subsequent transportation.
It is worth mentioning that in this embodiment, the power source of the driving member 352 is from the battery module, therefore, it is not possible to avoid accidental touch only by unplugging the power supply plug. The safety member 30 needs to be automatically rotated to the engaged position during the folding process to completely avoid the user's accidental triggering of the blade 33 to rotate after the completion of the folding or subsequent handling. In other implementations where the power source comes from the power supply plug, the safety member 30 can also be used to automatically rotate to the engaged position during the folding process, which can also avoid false triggers caused by users forgetting to remove the power plug after folding.
In summary, in the foldable miter saw with safety device of the present invention, by setting the safety switch 361 when no force is applied to the safety switch 361, the stop portion 366 is kept at the locking position, so that the detent portion 356 of the driving handle 351 is relatively far away from the driving member 352 and cannot start the power supply of the driving member 352. Therefore, it can reduce the situation that the blade 33 is rotated by accidental triggering during the process of folding the foldable miter saw with safety device.
By setting the safety member 30, since the blade 33 is rotated from the working position to the folded position, the safety member 30 can fall downward under the action of gravity and move from the free position to the engaged position, causing the safety switch 361 cannot be operated. Therefore, the driving unit 35 can not drive the blade 33 to rotate and can prevent the blade 33 from being rotated by accidental touch during transportation after being folded, so the purpose of the invention can be achieved.
However, the above are only examples of the present invention, and should not be used to limit the scope of implementation of the present invention. All simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the patent specification are still within the scope of the patent of the present invention.
Number | Date | Country | Kind |
---|---|---|---|
109145295 | Dec 2020 | TW | national |