1. Field of the Invention
The present invention relates to portable support structures for use in temporary fixtures such as trade shows and conventions, and particularly to a portable folding truss system having hinged side elements.
2. Description of Related Art
Commercial displays such as those used in trade show booths require strong structures that can be easily transported and configurable in a wide variety of forms. Such structures need to be lightweight, portable, and able to be quickly set up and broken down.
Prior art solutions have utilized truss members with folding elements that utilize rigid wall members coupled with rotatable wall members. The rotatable side members allow the truss to collapse. The trusses include internal diagonal pivoting members that serve to lock the truss into an open position. Although useful in some applications, this approach has deficiencies.
Using differently designed rigid and rotatable wall members as in prior art solutions increases the inventory of piece parts needed to build the truss, thereby making the truss more complicated and expensive to manufacture. Also, the non-symmetry of the assembled structure (due to the non-rigidity of the rotatable wall members) gives such a truss non-uniform load bearing characteristics when deployed horizontally. Therefore, if the user is not careful and/or cognizant of the requirement for a certain orientation, a structure according to the prior art design might be deployed in an unsafe manner with potentially catastrophic results.
It can be seen that there is a need for a collapsible/foldable truss member that is strong, easily fabricated and assembled into a temporary or permanent structure for a commercial display or other structural application. Further, a truss member that can be configured to provide horizontal support regardless of the truss member's orientation is also needed. The present invention fulfills these and other needs, and addresses other deficiencies of prior art implementations.
To overcome the limitations in the prior art described above, and to overcome other limitations that will become apparent upon reading and understanding the present specification, the present invention discloses a portable support structure for use in a temporary or permanent display such as trade shows and conventions and stores, and particularly a portable folding truss system having locking wall members and locking hinge elements.
An apparatus in accordance with the principles of the present invention includes a foldable truss member including a plurality of adjacently connected side members together forming a peripheral boundary of the truss member. Each side member including an elongated support member having a side surface and a bridging member hingedly connected to the side surface of the support member at an attachment point of the support member. The bridging member having an extension at an edge of the bridging member opposite the attachment point. The side member also includes a plurality of hinge members pivotally joining the bridging member to the support member and an adjacent side member. Each hinge member allowing relative rotation of the side members.
Other embodiments of a system in accordance with the principles of the invention may include alternative or optional additional aspects. One such aspect of the present invention is that each bridging member also includes a sawtooth-shaped member having a first and second set of oppositely disposed peaks. The first set of peaks hingedly attached to the attachment point of the support member. The extensions of each bridging member including the second set of peaks.
Another aspect of the present invention is that the hinge members include surfaces frictionally engaging the bridging members.
Another apparatus in accordance with the principles of the present invention includes a foldable truss member including a plurality of adjacently connected side members together forming a peripheral boundary of the truss member. Each side member including an elongated support member having a side surface and a bridging member hingedly connected to the side surface of the support member at an attachment point of the support member. The bridging member having an extension at an edge of the bridging member opposite the attachment point. The side member also including a plurality of hinge members pivotally joining the extension of each side member to a support member of an adjacent side member. Each hinge member allowing relative rotation of adjacent side members. A plurality of edges between adjacent side members define a plurality of corners of the truss member.
Another aspect of the present invention is that each bridging member also includes a sawtooth-shaped member having a first and second set of oppositely disposed peaks. The first set of peaks hingedly attached to the attachment point of the support member and the extensions of each bridging member comprising the second set of peaks.
Another aspect of the present invention is that the hinge members include surfaces frictionally engaging the bridging members. Another apparatus in accordance with the principles of the present invention includes a foldable truss member including a plurality of side member means. Each side member means including a receiving means located at a lower edge of the side member means. The side member means adjacently arranged so that the lower edges of the adjacently arranged side member means form a closed shape having a plurality of corners. The side member means also including a plurality of hinging means connecting adjacently arranged side member means. The hinging means allowing relative rotation between adjacently arranged side member means so that the side member means are foldable into a substantially flat assembly.
Another aspect of the present invention is that the truss member also includes bridging means hingedly connecting at least two side member means.
Another aspect of the present invention is that the bridging means include a sawtooth-shaped member having a first and second set of oppositely disposed peaks. The first set of peaks hingedly attached to the attachment point of the side member means and the extensions of each bridging means hingedly connecting the second set of peaks to an adjacent side member means.
Another aspect of the present invention is that the hinge means include surfaces frictionally engaging the bridging means and the hinge means are fixedly connected to the side member means.
Another apparatus in accordance with the principles of the present invention includes a foldable truss member including a plurality of side member means each including a lower edge and two side edges. The side member means adjacently arranged so that the lower edges of the adjacently arranged side member means form a closed shape. The side member means also include a plurality of hinging means connected between the side edges of the adjacently arranged side member means. The hinging means allowing relative rotation between adjacently arranged side member means so that the side member means are foldable into a substantially flat assembly. The side edges of the side member means defining a plurality of corners of the truss member.
Another aspect of the present invention is that the truss member also includes bridging means hingedly connecting at least two side member means.
Another aspect of the present invention is that the bridging means include a sawtooth-shaped member having a first and second set of oppositely disposed peaks. The first set of peaks hingedly attached to the attachment point of the side member means and the extensions of each bridging means hingedly connecting the second set of peaks to an adjacent side member means.
Another aspect of the present invention is that the hinge means include surfaces frictionally engaging the bridging means and the hinge means are fixedly connected to the side member means.
A method in accordance with the principles of the present invention includes a method of assembling a truss member including adjacently coupling a plurality of side members to form a peripheral boundary for each of the truss members. Each of the side members including an elongated edge hingedly attached to a bridging member. The bridging members hingedly attached to adjacent side members. The method also includes relatively rotating side members and the bridging members to place the side members of the truss member in a deployed configuration.
Another aspect of the present invention is that the method also includes relatively rotating the adjacent side members about the elongated edges with a folding force sufficient to overcome the holding force of a plurality of hinge members and rotating the side members to put the truss member in a folded configuration.
Another aspect of the present invention is that the method also includes at least two adjacent side members are hingedly connected together via a plurality of hinge members connecting the side members to a bridging member.
A method in accordance with the principles of the present invention includes a method of assembling a truss member including adjacently coupling a plurality of side members to form a peripheral boundary for each of the truss members. Each of the side members including an elongated edge hingedly attached to an adjacent side member. The elongated edges of the side members defining a plurality of corners of the truss member. The method also including rotating the adjacent side members about the elongated edges to put the side members of the truss member in a deployed configuration and rotating the side members to overcome a holding force in the deployed configuration of the truss member to prevent further relative rotation of the side members.
Another aspect of the present invention is that the method also includes relatively rotating the side members to overcome a folding force sufficient to overcome the holding force of a plurality of hinge members and rotating the adjacent side members to place the truss member in a folded configuration.
Another aspect of the present invention is that the method also includes adjacent side members are connected via a plurality of hinge members which connect a plurality of bridging members between adjacent side members.
The foregoing objects, advantages and distinctions of the invention, among others, are obtained in a presently preferred construction that provides a portable foldable truss system having locking wall members and locking hinge elements.
These and various other advantages and features of novelty which characterize the invention are pointed out with particularity in the claims annexed hereto and form a part hereof. However, for a better understanding of the invention, its advantages, and the objects obtained by its use, reference should be made to the drawings which form a further part hereof, and to accompanying descriptive matter, in which there are illustrated and described specific examples of an apparatus in accordance with the invention.
Referring now to the drawings in which like reference numbers represent corresponding parts throughout:
While the invention is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail herein. It is to be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the contrary, the invention is intended to cover all modifications, equivalents, and alternatives falling within the scope of the invention as defined by the appended claims.
In the following description of the illustrated embodiments, references is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration, various embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized, and structural and functional changes may be made without departing from the scope of the present invention.
The present invention discloses a portable support structure for use in a temporary or permanent display such as trade shows and conventions and stores, and particularly a portable folding truss system having locking wall members and locking hinge elements.
The hinge members 108, shown in
The hinge members 108 can be configured to hold the truss member 100 in a deployed configuration. In a deployed configuration, the side members 102 are rotated to an orientation so that the truss member 100 takes on the shape desired for the intended installation. Typically, this shape is a rectangle or square (as exemplified in
The foldable truss member 100 may also be made to form a rigid support structure through use of a locking frame 110 or by other means such as cross member braces detailed elsewhere herein. The locking frame 110 is a rigid assembly with locking members 112 that interface with two or more support members 104 of the truss member 100 in a deployed configuration. The example shown in
The locking members 112 interface with receiving ends 114 of the support members 104. The locking members 112 are inserted into the receiving ends 114 to retain the truss member 100 in the deployed orientation. The receiving ends 114 may be formed as recesses or open ends of the support members 104. The locking members 112 typically extend from a top and bottom side of the locking frame 110, enabling multiple truss members 100 to be assembled end-to-end into a rigid support structure.
It is appreciated that alternate forms of a locking frame 110 can be used with a truss member 100 according to the present invention. Alternate structural elements known in the art can used to couple two or more side members 102 to make the truss member 100 rigid. For example, the locking frame 110 can be fabricated of a plate material having protruding locking members 112, or as a bar with two locking members 112 at each end. The locking members 112 can be made to encompass the receiving ends 114 and thereby allow the use of solid support members 104.
Turning now to
The side member 102 is formed by attaching a bridging member 106 to a support member 104 with hinge members 108. The support member 104 is preferably formed from a tubular material, although it need not be hollow. Any cross-sectional shape of the support member 104 is appropriate, although a rectangular, square, or round cross sectional shape is typically the most useful. The illustrated support member 104 is formed from a square tube material.
The bridging member 106 is fixed to one side of the support member 104 at attachment points 204 with hinge members 108. The bridging member 106 can be tubular or a bar member bent into a sawtooth shape and attached with hinge members 108 to the support member 104. It is appreciated that the bridging member 106 can alternatively be formed from various elements, including a pattern cut from a sheet material or any elongated member (e.g. bar) formed into the desired shape. Further, although the bridging members 106 and other truss member components are typically made from metals (e.g. steel, aluminum, copper, brass, zinc, etc), the components can also be made alternate materials such as woods, plastics, carbon fiber, corrugated cardboard and composite materials.
The bridging member 106 includes extensions 107 that interface with hinge members 108 of an adjacent side member 102. The hinge members 108 are attached to the support member 104 at a location on the support member 104 generally in alignment with the bridging member extensions 107. The hinge members 108 are typically removably, as opposed to being permanently attached, thereby making assembly easier and allowing for assembly, disassembly, and re-assembly of the truss member 100 as desired.
The hinge member 108 may include features that allow the truss member 100 to maintain its deployed configuration during installation. These features are detailed in
An example of hinge features that resist rotation of the bridging member 106 are shown in
The portions 310, 312, 314 of the hinge member 108 can offer changing resistance to rotation of the extension by various means. In the example of
Truss members 100 may be constructed that have a large number of extensions 107 along the side members 102. In this case, it may be desirable to include a mixture of hinge members 108 alternately configured according to both the configurations shown in
A truss member 100 may be assembled by locating the extensions 107 of a first side member 102 within the channels 306 of associated hinge members 108. The associated hinge members 108 are then attached to the support member 104 of a second side member 102, trapping the extensions 107 of the first side member 102 between the associated hinge members 108 and the support member 104 of the second side member 102. This process is repeated for all side members 102 so the side members 102 form a closed periphery.
After assembly, the truss member 100 can be expanded for use or folded into a substantially flat folded configuration for storage or transport.
A fastening member (e.g. interference member) 602 can be used to create a positive locking engagement between the locking frame 110 and the truss members 100. The mounting holes 502, 503 are aligned such that fastening members 602 can be placed through the holes 502, 503. In this example, exemplary fastening members 602 include a quick release pin 604, a welded locknut/screw assembly 606 and a nut/bolt assembly 608. Other fastening members 602 such as clips, rivets, wire ties, snaps, latches, clamps, and etc., may also be used to fasten the truss members 100 and the locking frames 110.
In some display structures 400, the truss members 100 have sufficient strength to preclude the need for a locking member 110 at every junction. At those junctions, the display structure 400 may be connected by placing independent (i.e. not interconnected) locking members 112 between the receiving ends 114. Independent locking members 112 may also be fixed with fastening members 602, as described herein above.
The truss member 100 and display structure 400 according to the present invention can be beneficially be adapted for all manner of structural uses, particularly those of a temporary or seasonal nature. In particular, one such configuration desirable for uses such as displays or point of sale fixtures is described herein in detail. A truss member 100 having approximately 12″×12″ cross sectional dimensions is preferable in these applications. The individual truss member lengths can vary from about 6″ to about 80″. The support members 102 are formed from ¾″ to 1″ square steel tubing welded to 3/16″ wire lacing forming the bridging members 106. The hinge members 108 are investment cast from steel and finished with a smooth finish along the hinge channel surfaces 306. Fabricating the truss assembly 100 from steel offers advantages of low cost, high strength, and magnetic properties for easy attachment of magnetic graphics. The steel is typically powder coated for appearance and corrosion resistance. The support members can be of different sizes and of different materials than stated above, such as round tubes and plastics, aluminum or other materials with sufficient strength. In general, the strength of coupled truss members 100 in this specific application should be able to be safely used over a 40 foot span with no load. Loads up to a few hundred pounds can be supported either applied centrally or distributed. Such load bearing capability would enable the truss to safely support item such as computer or TV monitors, lights and signage, typically used in an exhibit/display. The weight of the truss member 100 so configured will range from ½ pound to 10 lbs for truss lengths between 6″ and 80″.
The foregoing objects, advantages and distinctions of the invention, among others, are obtained in a presently preferred construction that provides a portable support structures for use in temporary fixtures such as trade shows and conventions, and particularly to a portable folding truss system having hinging side elements.
The foregoing description of the exemplary embodiment of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be limited not with this detailed description, but rather by the claims appended hereto.
This is a continuation-in-part of non-provisional application Ser. No. 10/186,285, filed Jun. 28, 2002 now U.S. Pat. No. 6,715,255.
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Number | Date | Country | |
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20040111999 A1 | Jun 2004 | US |
Number | Date | Country | |
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Parent | 10186285 | Jun 2002 | US |
Child | 10649344 | US |