1. Field of the Invention
The present invention relates to a foldable walker apparatus. More particularly, it relates to a foldable walker apparatus having a variety of optimized features relating to its folding mechanism, braking pad mechanism and brake housing, brake rod assembly, frame shape, collapsible basket, front wheel assembly and related mounting assembly.
2. Description of the Related Art
It is known to have foldable walkers. However, much of the prior art discloses walkers that require many parts and this may lead to additional manufacturing costs. On the other hand, some walkers have fewer parts but may suffer from a lack of robustness and rigidity, particularly in the lateral direction. This may lead to a compromise in the safety of such devices. Some walkers in their folded states remain bulky and difficult to manage. Still further known walkers suffer from having many parts that may tangle with one's clothing.
There are a great variety of frame shapes for walkers. In order to accommodate the variety of body shapes and circumstances that a user of walkers may encounter, a strong frame is needed. This has led to frames that have many parts, which may lead to further manufacturing costs. Alternatively, this has led to frames that are square or rounded-square in profile which are thicker and/or made of heavy duty metals. Such features may lead to a heavier, less manageable and therefore less enjoyable walker.
Many foldable walkers include baskets. However often times these baskets need to be removed before the foldable walkers may be folded. Alternatively, many of these baskets require the foldable walker to fold from front to back. This may compromise the strength and rigidity of the frame of the foldable walker. Also, many of the baskets for walkers require many parts. This may act to increase manufacturing costs.
A variety of walkers have a housing over the brake pad mechanisms. However, often times this housing only partially extends over the brake pad. Even if the brake pad is covered by a housing, often the connecting and adjusting means for adjusting the brake pad protrudes outwards or is exposed for the user to adjust. As a result, some walkers of the prior art have brake pad mechanisms that are more prone to getting entangled with the user of the walker, which may lead to a great inconvenience and a safety concern for the user. Moreover, such walkers are more prone to breaking, and wear and tear, including damage such as thread-stripping of the connecting and adjusting means for the brake pad. This may lead to the considerable inconvenience, and extra expense to the user, or a premature need to replace the brake pad mechanism. It may also lead to a further compromised safety to the user if as a result the walker no longer brakes.
The use of a brake rod for walkers is known. Brake rods provide the advantage of enabling the walker's height to be adjusted without affecting brake cables disposed within the walker's telescoping tubes. However, some walkers require the two separate steps of 1) adjusting and fixing the height of the telescoping tubes through thumb screws and 2) fixing the brake rod to function accordingly. This is time consuming, requiring additional parts and thus manufacturing costs. It also may require a significant degree of dexterity which may therefore be challenging and therefore frustrating for the user of the walker. Some walkers combine the fixing of the height of the telescoping tubes with the fixing of the brake rods. However such walkers require that the length of the telescoping tubes be first fixed by the user in order to enable the brake rods to function. Therefore, if the user does not have the dexterity to fix the height of the telescoping tubes, or if the fixing mechanism for the telescoping tubes malfunctions or no longer works through damage or wear and tear, such as a stripping of the thumb screw, this means that the brake rod cannot be fixed and the braking function of the walker will not work. This may result in a walker braking mechanism that is less robust and less safe.
Some mounting assemblies of the prior art, on the one hand, are configured for connecting front wheel assemblies to walker apparatuses with rotating shafts that may dislodge or slip when the walker apparatuses are used on carpets and the like, as well as through wear and tear and/or manufacturing defects and imperfections. When this occurs, the walker apparatus' motion and operation may be inhibited. Shaft assembly slippage is annoying to a user and may hinder the user's ability to operate the walker apparatus. This problem is exasperated by users who may be elderly and/or who may already have limited motor skills and manoeuvrability.
Some walker apparatuses, on the other hand, provide mounting assemblies for front wheel assemblies where the mounting assemblies are relatively complicated, requiring relatively many parts. Such mounting assemblies and walker apparatuses may thus require a relatively greater amount of manufacturing and installation time, all of which may lead to increased costs.
Mounting assemblies for front wheel forks are typically made with plastic parts and rotate by means of bearings. Bearings have play and this renders it difficult to maintain a shaft aligned on a true axis by way of a single bearing. Also, when lateral force is exerted on the wheel fork, which often made of a flexible material such as nylon, one or more of the above set out bearings may become dislodged from its seating within the wheel fork. This, as a result, may further inhibit the effective functioning and pivoting of one or more wheels of the walker apparatus. Also, bearing dislodgement may lead to the bearing(s) and shaft separating from and falling out of the front fork, thereby crippling the walker apparatus and causing injuries. Some devices of the prior art use two spaced-apart bearings to keep the fork “true” and to inhibit dislodgement of any one bearing. With two bearings, play is reduced and the frequency of bearing dislodgements may also be reduced. However the use of two bearings may lead to further increased costs and may also add an extra burden to manufacturing accuracy. Still other devices may use a more complex mounting assembly to try to ensure that their bearings remain in place. However, such structures may include many parts, may increase manufacturing costs, may increase the weight of the walker as a whole, and may increase the probability of the eventual failure of one or more of said parts.
There is accordingly a need for an improved walker apparatus that overcomes the above set out disadvantages in a cost-effective manner.
An object of the present invention is to provide an improved walker apparatus, and more specifically an improved mounting assembly for front wheel assemblies, that overcomes the above disadvantages. More particularly, the present invention provides a wheel mounting assembly having a wheel fork. The fork includes an interior and an inwardly extending protrusion disposed within the interior. The assembly includes a rotatable member operatively connected to the fork and disposed within the interior of the fork. The protrusion abuts and positions in place the rotatable member. The assembly includes a shaft. The rotatable member rotatably connects the shaft to the wheel fork. The assembly includes a retaining member connected to the shaft. The retaining member is configured to abut the protrusion of the fork and thus inhibit dislodgement of the rotatable member from the fork when the shaft is tilted relative to the fork.
According to another aspect, there is provided a wheel mounting assembly. The assembly includes a pivotable wheel fork rotatably connectable with a ground-engaging wheel. The fork has an interior. The assembly includes a frame portion having an interior. A first one of the fork and the frame portion has an inwardly extending protrusion disposed within its interior. The assembly includes a shaft coupled to a second one of the fork and the frame portion. The assembly includes a rotatable member operatively connected to the first one of the fork and the frame portion. The rotatable member is disposed within the interior of the first one of the fork and the frame portion. The protrusion abuts and positions in place the rotatable member. The rotatable member rotatably connects the shaft to the first one of the fork and the frame portion via. The assembly includes a retaining member connected to the shaft. The retaining member is configured to abut the protrusion and thus inhibit dislodgement of the rotatable member from the first one of the fork and the frame portion when the shaft is tilted relative to the first one of the fork and the frame portion.
According to a further aspect, there is provided a walker apparatus having a wheel mounting assembly as described above.
The invention will be more readily understood from the following description of preferred embodiments thereof given, by way of example only, with reference to the accompanying drawings, in which:
Referring to the drawings and first to
Referring first to
The second handle lever 74 is pivotally mounted to the handle bar housing 44 via pivot 76 at a first end 78 thereof. The second handle lever 74 has a second end 80 opposite the first end 78. A link 84 pivotally connects together the first handle lever 42 to the second handle lever 74 via pivot 86 which is between ends 41 and 72 of the first handle lever, and pivot 82 which is between ends 78 and 80 of the second handle lever. The first handle lever 42, the second handle lever 74 and the link 84 so configured and connected to the housing may collectively be referred to as an actuation means for actuating a connection member or brake wire 90 when the gripping handle 38 is squeezed. As shown in
Referring to
The handle bar assembly 36 may be positioned in an actuated, braking mode as shown in
The handle bar assembly 36 may be positioned in an actuated, parking mode as shown in
Referring back to
Referring back to
Referring to
A brake pad 212 is located near the second end 204. As best shown in
Referring back to
The brake pad lever 200 is spring-biased via the outer portion 207 of the spring 205, which abuts against the brake housing 277 as shown in
In operation, to brake the walker apparatus, the braking handle is either pulled upwards in the direction of arrow 93 for braking as shown
Referring back to
A pair of spaced-apart support members 100 and 102 connect together the first and second pair of wheel assemblies, as best shown in
Referring to
The collapsible basket 114 includes spaced-apart end members 118 and 118.1. Each end member, such as end member 118, is flat and includes a rigid peripheral portion which in this example is a wire loop in this example a 5-sided wire frame 147. The basket member 125 extends between and is supported by the wire frame of the end members. The end members are moveable towards each other when the walker apparatus is folded due to the flexibility of the basket member 125. The basket member may thereby fold to collapse the collapsible basket 114 when folding the walker apparatus. Importantly, this is possible without needing to remove the collapsible basket 114 from the walker apparatus.
Each of the end members is substantially the same with the same structure and function. Generally only end member 118 will be discussed in detail with like parts of end member 118.1 having like numbers and the additional designation “0.1”. As shown in
A connection bracket 120 is shaped through a grooved housing 137 to slidably receive the grooved projection 117. The groove housing 121 is best shown in
The walker apparatus 20 includes a folding mechanism 136 as best shown in an unfolded mode in
The second part 157 includes a first end 158 with a bolt 160 that connects the second part 157 to the hinge member 150. Bolt 162 near the first end 158 also connects the second part 157 to the hinge member 150. The first part 140 and the second part 157 of the inner frame member 138 are thereby hingedly connected together. The second part 157 has a second end 164 which is spaced-apart from the first end 15. The second end pivotally receives and thereby pivotally connects to the support member 102 via a second extended pivot rod 165, as shown by
The inner frame member 166 includes a first part 168 and a second part 176 that are pivotally connected together via pivot 174. The first part 168 has a first end 170 with a connector 171 that pivotally receives and thereby pivotally connects with the rod 106. The first part 168 has a second end 173 with teeth 172 extending therefrom above and over top of the pivot 174. The second part 176 has a first end 179 with teeth 178 extending therefrom above and over top of the pivot 174. The teeth 172 and 178 are positioned to inter-engage in an over-the-center action in the extended mode and thereby inhibit further movement of the inner frame members towards the lower ends of the outer frame members. The second part has a second end 180 with a connector 181 that pivotally receives and thereby pivotally connects with the rod 105.
The folding mechanism 136 includes a pair of link members 184 including a first link member 186 and a second link member 194 which form an x-shaped arranged when fully open. The first link member 186 pivotally connects at a first end 188 via pivot 189 to the first part 168 of the inner frame member 166. The first link member 186 pivotally connects at a second end 190 via pivot 191 to the second part 157 of the inner frame member 157 near the first end 158. The first link member 186 includes a bend 187 that extends outwardly towards the adjacent outer frame member 22. In this example, the bend 187 extends towards the first end 142 of the first part 140 of the inner frame member 138.
The second link member 194 pivotally connects at a first end 196 via pivot 197 to the second part 176 of the inner frame member 166. The second link member 194 pivotally connects at a second end 198 via pivot 199 to the first part 140 of the inner frame member 138 near the second end 144. The second link member 194 includes a bend 195 that extends outwardly towards the outer frame member 24. In this example, the bend 195 extends towards the second end 164 of the second part 157 of the inner frame member 138. As best shown in
The operation of the folding mechanism 136 is illustrated in
The structure of the present invention provides many advantages. For the brake pad assembly, because both the brake pad mechanism 200 and means 214 for connecting and adjusting are within the brake housing 277, the life of these components is prolonged by the housing, inhibiting the entry of dirt and rocks therein. Also, the brake housing 277 provides a compact, streamline solution for covering the mechanism 200 and means 214 so as to protect the interior against general wear and tear, to inhibit damage from the user's feet, and to inhibit entanglement with the user's clothes, which ensures that the walker apparatus is safer. Conveniently, when the brake pad needs adjusting, the covering portion 261 is readily removable for accessing the means 214.
The brake rod of the present invention provides the advantage of being self-adjusting and without requiring user intervention or being accessible to the user. The gripping member 99 may slide along the brake rod until such time as braking is needed. The gripping member 99 continues to be engageable to operate for braking even if the thumb screw is loose, unscrewed, strip-threaded or otherwise damaged. This provides an added layer of safety for the user as it inhibits the user from tampering with or adjusting the brake rod assembly. It is provides the advantage of ensuring that braking still works when the user needs to brake but, for example, where the walker apparatus has been damaged through an accident, or where the user does not have the sufficient dexterity to make other adjustments.
The frame shape of the walker apparatus, and in particular the support members 100 and 102 with their arc-shape provide the advantage of allowing a light, aircraft-quality aluminum to be used while still maintaining high strength and support requirements. In one example, the structure with the seat 139 resting on the apexes of the support members provides a rated weight capacity of at least 300 lbs. Because the frame locates the seat 139 in the middle of the walker apparatus, that is, halfway between the wheels, the frame thereby provides a walker apparatus that is more stable and therefore safer.
The collapsible basket 114 has the advantage of requiring very few parts: simply two connectable end members each having a rigid peripheral portion with fabric stretching around therebetween. The basket 114 is more user-friendly in that it can remain connected to and need not be removed the walker apparatus when the walker is folded. The basket 114 connects and folds in such a manner as to not comprise the integrity of the support members 100 and 102 or other aspects of the walker frame. Because the sides 131 and 133 are made of netting as opposed to continuous fabric, this allows the basket 114 to fold even more easily.
The folding mechanism provides a structure that better promotes lateral support and is therefore more robust. The bends 187 and 195 offer more resistance to shear forces acting, for example, against the support members. Because the links 186 and 194 intersect, they inhibit torsional twisting of the frame of the walker apparatus. The inner frame members 136 and 166 further promote lateral support. This means that the folding mechanism only requires two cross links 186 and 194 for its functioning and therefore uses fewer parts. This results in the advantage of providing a folding mechanism that is easier to manufacture and thus less expensive. The bends 187 and 195 also enable the folding mechanism to fold laterally in a more compact manner.
Because the links 186 and 194 are spaced inwardly from the support members 100 and 102, this provides the walker apparatus with a folding mechanism that is more compact and less likely to tangle with the user's clothing. Also, it results in a folding mechanism that is more durable if the walker is dropped or otherwise damaged because the links 186 and 194 are adjacent to the support members 100 and 102 and seat 139.
As shown in
The mounting assembly 312 includes a frame portion in this example shaft housing 314 having a first end 316 facing the wheel fork 311 and a second end 320 opposite the first end. As shown in
Referring to
The shaft housing 314 includes an exterior 330 and a second bore 332. The second bore 332 is disposed between the first end 316 and the second end 320 of the shaft housing. Second bore 332 extends from the exterior 330 of the shaft housing to the first bore 322 in a direction generally perpendicular to the first bore, in this example. The bore 332 extends horizontally when the walker apparatus is in use in this example.
The mounting assembly 312 includes a shaft assembly 334 which includes a shaft 336. Shaft 336 defines a rotational axis 343. The shaft has a first end 337 disposed within the first bore 322 so as to be coupled to the shaft housing. In this example the shaft may be either press fitted within or threadably connected to portion 326 of the bore 322. The shaft has a recess 339 located adjacent to the first end. The recess 339 is annular and rounded in this example. The shaft 336 includes an annular shoulder 338 spaced-apart from the first end 337. The shaft 336 is configured such that when the annular shoulder 338 abuts shoulder 328 of the shaft housing 314, recess 339 is aligned with the second bore 332 of the shaft housing 314. The shaft partially extends within interior 313 of the wheel fork 311. The shaft 336 has a second end 341 opposite the first end 337 of the shaft. In this example second end 341 is threaded and disposed within interior 313 of the wheel fork 311.
The shaft assembly 334 in this example includes a threaded member, in this example a locknut 342 threadably engageable with the second end 341 of the shaft 336. Locknut 342 has in this example a nylon interior which abuts with the shaft and inhibits the nut from dislodging and being unscrewed through vibrations and the like. The shaft assembly 334 also has an annular recess 340 disposed between ends 337 and 341 of the shaft. The recess 340 in this example is formed by annular shoulder 344 of the shaft and locknut 342, which may be said to form another shoulder, the annular recess thus being disposed between a pair of spaced-apart annular shoulders. Annular shoulder 344 is disposed within interior 313 of the wheel fork and is located between ends 337 and 341 of the shaft. The shaft is configured such that when shoulder 338 of the shaft abuts with shoulder 328 of the shaft housing 314, recess 340 aligns with annular space 317.
The mounting assembly 312 includes a rotatable member, in this example bearing 346 having an outer race 348 and an inner race 350. Outer race 348 is partially disposed within the annular space 317 of the wheel fork 311 and is coupled to the wheel fork 311 thereby. Inner race 350 is partially disposed within recess 340 of the shaft assembly and abuts the pair of shoulders formed by shoulder 344 and locknut 342. The bearing thus rotatably supports the shaft 336. Bearing 346 allows the wheel fork 311, and thus front wheel assembly 308.2, to freely rotate relative to the shaft 336 and the shaft housing 314.
The mounting assembly 312 also includes an alignment member in this example a front fork cap 352 that extends around the shaft and which is partially disposed between the wheel fork and the shaft housing. The front fork cap 352 is best shown in
Referring back to
The front fork cap 352 includes a top 368 that extends between and connects together the first portion 362 of the front fork cap and the second portion 364 of the front fork cap. Top 368 radially extends outwards relative to the shaft 336, as shown in
As shown in
As shown in
The mounting assembly 312 further includes a securing member 355 partially disposed within and through the second bore 332 of the shaft housing 314 so as to be coupled to the shaft housing. As seen in
The assembly 312 in this example also includes a rubber grommet 357 shaped to fit within bore 332. Grommet 357 is configured to protect securing member 355 from debris and/or damage.
The mounting assembly 312 further includes a removable, protective cap 356 disposed within lower bore 319 of the wheel fork 311. The protective cap 356 is disposed within the interior of the wheel fork and disposed between the shaft 336 and wheel 315. The protective cap 356 is shaped to inhibit debris from the wheel from reaching the shaft assembly 334, the bearing 346, the alignment member 352 or parts of the shaft housing 314, including bores 322 and 332.
The shaft assembly 334.3 in this example takes the form of a bolt 358. The bolt 358 threadably engages with bore 322.3 but may, in the alternative, be press fitted to portions of the shaft housing 314.3 surrounding the bore. The bolt 358 includes a head 360, which takes the part, form and function of locknut 342 of the embodiment shown in
As shown in
Mounting assembly 312.4 also includes a spring lock ring 374 shaped extend around and abut with the first portion 362.4 of the front fork cap 352.4. In this example the ring 374 has an inverted “L” shape in section. The ring 374 is configured to bias spring 372 towards the top 368.4 of the front fork cap 352.4, thus causing the spring 372 to be adjacent to end 321.4 of the wheel fork 311.4.
The walker apparatus and mounting assembly as described herein provides many advantages. The combination of the shaft 336 with its annular recess 339 and the securing member 355 configured for engagement therewith enable the shaft assembly and shaft housing of the walker apparatus to be connected in a relatively strong and rigid manner. This reduces the chances of the shaft assembly dislodging from bore 322 and inhibiting motion and operation of the walker apparatus. This connection is further enhanced by the use and configuration of locknut 342 at end 341 of the shaft.
This strong connection in turn may allow for a mounting assembly that has relatively fewer parts, that is thus relatively more compact and that is also thus relatively easier and less expensive to manufacture and assemble.
Protective cap 356 so positioned between the shaft assembly and wheel and so shaped and disposed within the wheel fork, acts to inhibit dirt and debris from reaching the shaft assembly and various moving parts, causing the walker apparatus and mounting assembly to be even more durable.
The front fork cap 352 as herein described may provide yet a further advantage over walker apparatuses of the prior art. The cap 352, with its resilient spaced-apart projections 366 disposed in an annular arrangement, rotatably aligns and further supports pivoting of the wheel fork about the shaft in a relatively compact and cost-effective manner. Cap 352 as herein described renders a second bearing interposed between the wheel fork and shaft unnecessary.
Moreover, should the projections 366 eventually exhibit signs of fatigue and thus alone lose their springiness, spring 372 with its calculated elasticity provides the advantage of ensuring that resilience and bias remain, making the front fork rotate “true” to the rotational axis. Spring 372, in combination with the front fork cap so configured, also prevents rattling of the front fork on uneven grounds.
In brief, the walker apparatus with the mounting and front fork assemblies as herein described thus provides the combined advantages of increased reliability, reduced cost and increased safety.
Referring to
As seen in
As shown in
Protrusion 376 of the fork 311.5 is interposed between the bearing 346.5 and the outer rim 384 of the washer 382. Inner body 386 of the washer extends through bore 377 of adjacent the protrusion of the fork. As seen in
Referring to
In the alternative, the shaft housing 314.5 may have an inwardly extending protrusion substantially similar to that described above, which is disposed within its interior 331.5. In this case, bearing 346.5, washer 382 and nut 342.5 would also be disposed within interior 331.5. Shaft 336.5 would be coupled to the fork 311.5 via a set screw 355.5 extending therethrough and would be rotatably connected to the shaft housing 314.5. Those skilled in the art will appreciate that many variations are possible within the scope of the inventive aspects of the walker apparatus. For example, instead of the folding mechanism 136, other means may be used for bringing together the frame members for folding the walker, as are known to those skilled in the art, for the non-folding inventive aspects of the walker apparatus.
For aspects of the invention other than the brake rod, those skilled in the art will appreciate that, instead of a brake rod, other means for engaging a brake pad mechanism may be used for the walker apparatus.
The handle bar assembly disclosed in the present invention is just by way of example. Those skilled in the art will appreciate that other means for engaging a brake pad mechanism may be used for the walker apparatus.
Those skilled in the art will appreciate that, instead of the brake pad mechanism 211, other brake pad means for braking at least one of the wheels may be used for the walker apparatus for its non-brake pad and non-brake housing inventive aspects. Likewise, other means 214 for connecting and adjusting the corresponding brake pad may be used for the walker apparatus for its non-brake pad and non-brake housing inventive aspects.
Those skilled in the art will appreciate that the front wheel mounting assemblies as described herein need not be limited to walker apparatuses; rather, they may be used with other devices requiring pivoting wheels, such as wheelchairs and other mobility devices, for example.
It will further be understood by a person skilled in the art that many of the details provided above are by way of example only and can be varied or deleted without departing from the scope of the invention as set out in the following claims.
This application is a continuation-in-part application of U.S. patent application Ser. No. 12/916,199 filed in the United States Patent and Trademark Office on Oct. 29, 2010, the disclosure of which is incorporated herein by reference and priority to which is claimed.
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Entry |
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US 7,364,173, 04/2008, Meyers et al. (withdrawn) |
A web printout screen shot of http://web.archive.org/web/20080608193327/http://www.dolomite.biz/dolomite/products.php (exhibit TT-33) dated Feb. 14, 2008. |
A web printout screen shot of http://web.archive.org/web/20080919040758/http://www.dolomite.bizidolomite/dolomite-jazz.php (exhibit TT-34) dated Feb. 14, 2008. |
Caster, http://en.wikipedia.org/wiki/Caster. |
Thelma Thibodeau, “Affidavit of Thelma Thibodeau”, signed on Nov. 20, 2012, 113 pages, Montreal, Canada, listing the following: A web printout screen shot of http://doclibrary.invacare.fr/Office/Europe/Marketing/MktDocIE.nsf/MListeProduct?openform&bu=3000&subgroup=3300&family=3410 (exhibit TT-5) showing the words “Jazz Sales Brochure” besides a listing “May 1, 2008”, which allegedly eventually links to “Dolomite Jazz Operating Instructions” shown in exhibit TT-7 (http://doclibrary.invacare.fr/Office/Europe/Marketing/MktDocIE.nsf/VALLMDocument/BCCFF695FBFFA571C12 575BA0056AB70/$File/OPERATING%20INSTRUCTIONS%20JAZZ.pdf). |
A web printout screen shot of http://web.archive.org/web/20080512005035/http://www.handicat.com/at-num-18827.html (exhibits TT-16, 17) dated May 12, 2008. |
A web printout screen shot of http://web.archive.org/web/20080512005035/http://www.handicat.com/at-num-18827.html (translated) (exhibit TT-18) dated May 12, 2008. |
A web printout screen shot of http://doclibrary.invacare.fr/Office/Europe/Marketing/MktDocCor.nsf/MListeDocument?openform&bu=3000&subgroup=3300&family=3410&product=65—JAZ showing the words “TUV Certificate 2007—Jazz” (exhibit T-23). |
“Pruefprotokoll/test protocol Rollatoren Jul. 2005”, signed on Oct. 30, 2007 (exhibit TT-25), Hannover, Germany. |
A web printout screen shot of http://web.archive.org/web/20080214151414/http://www.dolomite.biz/ (exhibit TT-32) dated Feb. 14, 2008. |
Number | Date | Country | |
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20120133106 A1 | May 2012 | US |
Number | Date | Country | |
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Parent | 12916199 | Oct 2010 | US |
Child | 13284556 | US |