Foldable worklight with translucent lens

Information

  • Patent Grant
  • 6328460
  • Patent Number
    6,328,460
  • Date Filed
    Friday, September 10, 1999
    25 years ago
  • Date Issued
    Tuesday, December 11, 2001
    23 years ago
Abstract
The invention is a portable worklight that includes a housing, bulb, support base and a translucent lens covering a light emitting opening defined by the housing. Use of the translucent lens eliminates glare and shadowing by diffusing or randomly scattering light emitted from the bulb. In addition, the housing and support base may be configured such that the housing is rotatably mounted to the support base and the support base is further configured to allow the housing to be folded within the support base. This reduces the overall size of the light when it is placed in a stored position. The light may further include a male electrical jack that is used to provided power to the device by coupling an electrical cord to the jack.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a portable worklight for illuminating an object. More particularly, the worklight of the present invention provides a light that illuminates a large flat surface, such as a wall, free from the glare and shadows which are typically associated with by portable lights. The present invention does so by providing a translucent lens which diffuses or randomly scatters the light emitted during operation. This feature is particularly useful to painters and other tradesmen that require a uniformly lit work surface that is free from glare and shadows which may hide imperfections in the surface or in the actual work being performed. In addition, the device is more convenient to use and store because its design permits it to be folded during storage and the need to store an electrical cord is also eliminated through the use of male electrical jack.




SUMMARY OF THE INVENTION




The invention overcomes a number of deficiencies in the prior art. First, the device minimizes the glare and shadows created on the work surface which are typically associated with portable worklights. Second, the device further improves upon prior worklight designs by providing a device that is reducible in size when placed in a stored position. In one embodiment of the present invention, the invention includes a housing in which the bulb is located, a support base and a translucent lens covering the light emitting opening defined by the housing. Use of the translucent lens eliminates the creation of glare and shadowing by randomly scattering the light emitted.




In another embodiment, the housing and support base are configured such that the housing is rotatably mounted to said support base. In addition, the support base is further configured to allow the housing to be folded within the support base to allow the overall size of the device to be reduced when placed in a stored position.




In yet another embodiment of the present invention, the device includes a male electrical jack. Power is provided to the device by coupling an electrical cord to the jack. This eliminates the need to manufacture and store an additional electrical cord with the device.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of the invention with the lens removed;





FIG. 2

is a front view of the embodiment shown in

FIG. 1

with the lens included;





FIG. 3

is a left view of the embodiment shown in

FIG. 1

;





FIG. 4

is a top view of the embodiment shown in

FIG. 1

;





FIG. 5

is a back view of the embodiment shown in

FIG. 1

;





FIG. 6

is a bottom view of the embodiment shown in

FIG. 1

;





FIG. 7

is a back left perspective view of the embodiment shown in

FIG. 1

; and





FIG. 8

is a perspective view of the invention showing the device in a stored position.











DESCRIPTION OF THE PREFERRED EMBODIMENT




As shown in

FIG. 1

, portable worklight fixture


10


comprises a housing


12


in which a halogen bulb


26


is located. Housing


12


is comprised of opposing side walls


14


and


15


(shown in

FIGS. 1 and 2

) as well as top wall


16


(shown in FIGS.


1


and


4


), bottom wall


17


(shown in FIG.


6


), and back wall


18


(shown in FIG.


5


). Walls


14


-


18


form cavity


22


in which bulb


26


and reflector


24


are housed. Reflector


24


reflects light emanating from bulb


26


. Walls


14


-


17


also define a light emitting opening


20


.




Located on top wall


16


is handle


30


which may be affixed to housing


12


or integrally molded with the housing. Handle


30


assists in transporting and positioning the device by providing a convenient surface which may be grasped by the end-user.




Circumscribing opening


20


is frame


40


which is affixed to housing


12


by a hinge (not shown) that may be located on anyone of walls


14


-


17


, but preferably on the outer edge of bottom wall


17


. As shown in

FIG. 2

, frame


40


contains translucent lens


50


which is sized to cover light emitting opening


20


. Also located on frame


40


is grill


52


which may be made of wire or some other suitable material. As shown in

FIG. 3

, grill


52


extends outwardly from frame


40


. Frame


40


is also affixed to housing


12


by fastener


55


which is shown in

FIGS. 1 and 2

as fastening frame


40


to handle


30


of housing


12


. Affixing frame


40


to housing


12


in the manner described provides access to cavity


22


for the replacement of bulb


26


through the hinged operation of the frame.




Supporting housing


12


in an operational or standing position is support base


60


which is comprised of a tubular frame. As shown in

FIG. 1

, base


60


has a lower support portion


62


that rests flat on a support surface. To provide added stability on a flat support surface covers


80


and


81


, having planar edges


82


-


85


, may be affixed to support


60


. Although portion


62


is shown as being generally U-shaped, other configurations may also be used.




As also shown in

FIG. 1

, base


60


also includes upwardly extending legs


64


and


65


which may be either affixed to support


60


or integrally formed from support


60


. Legs


64


and


65


are located at the distal ends of lower portion


62


and are angled to extend towards the center of U-shape portion


62


as shown in FIG.


3


. Positioning legs


64


and


65


in this manner positions housing


12


over the center of support


60


which helps to balance and stabilize the device when placed in an operational position.




Housing


12


is affixed to base


60


by extending headed fasteners


66


and


67


through legs


64


and


65


and into internally threaded portions located on bosses


70


and


71


that extend downwardly from housing


12


. Affixing housing


12


to base


60


in this manner allows housing


12


to be rotated about the axis formed by fasteners


66


and


67


. This, in turn, provides for the rotational adjustment of light.




As shown in

FIG. 8

, the rotational movement of housing


12


further allows housing


12


to be folded down into base


60


when the worklight is to be placed in a stored position. This provides for convenient and compact storage of the device since it virtually halves the amount of space occupied by the worklight when it is placed in the stored position. To enable the worklight to fold upon itself, the height of legs


64


and


65


needs to be slightly greater than the overall height of the worklight as measured from bottom wall


17


to the top of handle


30


. In addition, the width between the legs must also be slightly greater than the overall width of housing


12


as well.




Power is supplied to bulb


26


by connecting a standard extension cord to male electrical jack


100


which is located on switch box


72


on back wall


18


as shown in

FIGS. 5 and 7

. Bulb


26


is, in turn, connected to the output side of a switch


73


located in switch box


72


. Switch


73


may also act as a dimmer to increase the versatility of the worklight.




Using a standard extension cord with the device achieves a number of benefits. First, it lowers the cost of manufacture since. an electric cord need not be provided with the device. Second, it also makes the device more compact when placed in a stored position since the absence of a cord minimizes the amount of space occupied by the worklight.




Emitting light through translucent lens


50


eliminates the glare and shadows normally created by the use of a clear lens. This makes the device particularly useful in applications involving the repair and painting of flat surfaces such as walls where glare and shadows may conceal small imperfections in the work surface or the actual work performed. Shadows are eliminated because the translucent lens diffuses or scatters light in random directions. The translucent lens of the device may be made by water grinding a piece of glass but other known methods may be employed as well.




Finally, as shown in

FIG. 7

, the device also includes a light bulb storage tube


90


which is affixed to or molded into housing


12


. The ability to have spare bulb


92


accompany the device further enhances the useful features of the device.




While the invention has been described with reference to a specific halogen worklight fixture embodiment thereof, it will be appreciated that the invention applies to quartz worklight fixtures and that numerous variations, modifications, and embodiments are possible, and accordingly, all such variations, modifications, and embodiments are to be regarded as being within the spirit and scope of the invention.



Claims
  • 1. A portable worklight fixture comprising:a housing adapted to receive a light source and having opposing walls forming a cavity and a light emitting opening; a reflector mounted within said cavity for reflecting light emitted by said light source; a support base comprising a U-shaped frame having two opposingly spaced apart distal legs located at the terminal ends of the U-shape frame that extend upwardly towards an interior portion of said U-shape frame, said housing rotatably mounted to said distal legs; and said support base is configured to allow said housing to fold within said support base by having a length of each of said legs greater than a height of the housing and a distance between the legs that are spaced apart greater than a width of the housing.
  • 2. The portable worklight fixture of claim 1 further including a storage tube located on said housing that houses a spare light source.
  • 3. The portable worklight fixture of claim 1 further including a translucent lens covering said light emitting opening, said lens diffuses light emitted from said light source.
  • 4. The portable worklight fixture of claim 1 further including a male electrical jack located on said housing which is in electrical communication with said light source.
Parent Case Info

This is a continuation of application Ser. No. 08/927,429 filed Sep. 11, 1997 which is now U.S. Pat. No. 6,050,710.

US Referenced Citations (6)
Number Name Date Kind
3265880 Whitman Aug 1966
5381322 Humphreys Jan 1995
5424931 Wheeler Jun 1995
5558430 Booty, Jr. Sep 1996
5746495 Klamm May 1998
6050710 Grossman et al. Apr 2000
Continuations (1)
Number Date Country
Parent 08/927429 Sep 1997 US
Child 09/394206 US