The invention concerns a folded box, in particular of carton, comprising two principal wall sections which are connected to each other on one side, in particular through a principal folding line, and can be connected to each other on the opposite side e.g. by a flap, to form a substantially tubular body whose ends can be closed. The invention also concerns a folded box of a one-piece blank.
Conventional cushioned packages have closing sections which can be folded on top of each other to close the cushioned package. The closing sections of cushioned packages simultaneously serve to shape and keep the shape of the substantially tubular body. The closing sections of cushioned packages are e.g. elliptical. The non-rectangular contour of the closing sections prevents use of a rectangular blank for cushioned packages. For production, an intermediate section is therefore required between two blanks. The non-rectangular contour of the closing sections of cushioned packages increases the material consumption since the material between the closing sections of two different blanks must be removed. Moreover, closing of the cushioned packages by hand is relatively demanding since the closing sections must be folded successively against each other. Moreover, cushioned packages cannot be closed in a fluid-tight fashion through welding or sealing.
It is therefore the underlying purpose of the invention to provide a blank, which can be produced in an easy and inexpensive fashion, for a folded box which can be closed by hand. A further object of the invention consists in providing a folded box of a one-piece blank of simple construction which can be produced in an inexpensive fashion. The inventive folded box shall be easy to close manually and also by a machine.
This object is achieved in a one-piece, in particular, rectangular blank for a folded box, in particular of carton, comprising two main wall sections which are connected to each other on one side, in particular by a principal folding line and can be connected to each other on the opposite side e.g. by a flap to form a substantially tubular body, whose ends can be closed, in that in at least one of the two principal wail sections, a side wall section with tapering ends is formed. The side wall section gives the tubular body a stable spatial shape.
A preferred embodiment of the blank is characterized in that the side wall section is formed by two folding lines which are separated from each other in the center and merge into each other at the ends. The folding lines provide the tubular body with a polygonal cross-section. Usually, two side wall sections are disposed opposite to each other to provide the tubular body with a rectangular cross-section in the center.
A further preferred embodiment of the blank is characterized in that the two folding lines forming the side wall section are disposed parallel to each other in the central region, which gives the tubular body a the shape of a right parallelepiped in the central region.
A further preferred embodiment of the blank is characterized in that the side wall section has triangular ends providing the cross-section of the tubular body with particular stability.
A further preferred embodiment of the blank is characterized in that the side wall section has the shape of an ellipse which provides the folded box produced from the blank with an optically pleasant shape. The cross-section of the tubular body decreases from the center to the outside.
A further preferred embodiment of the blank is characterized in that the principal wall sections on the tapering ends of the side wall section merge into closing sections. The closing sections abut each other when the folded box is assembled. This greatly facilitates closing of the folded box by hand and by machine.
A further preferred embodiment of the blank is characterized in that closure folding lines are formed between the principal sections and the closing sections. The closure folding lines permit surface abutment of the closing sections providing fluid-tight closure of the folded box.
A further preferred embodiment of the blank is characterized in that the closure folding lines are disposed substantially transversely to the at least one side wall section and the distance between the closure folding lines and the associated edge of the respective closing section is not constant but varies. This ensures safe closure of a package produced from the blank.
A further preferred embodiment of the blank is characterized in that a side wall section with tapering ends is formed in both principal wall sections and that a continuous folding line is disposed between and substantially parallel to the side wall sections. The continuous folding line ensures folding of the tubular body for storage or transport. The continuous folding line also facilitates machine production on conventional gluing machines and facilitates insertion of products.
A further preferred embodiment of the blank is characterized in that the distance between the closure folding lines and the associated edge of the respective closing section increases starting from the side wall sections to the inside and to the outside. Abutting closing sections are thereby held together in the erected state of the folded box. The course of the closure folding lines produces tension in the erected folded box which keeps the folded box closed.
A further preferred embodiment of the blank is characterized in that the distance between the closure folding lines and the associated edge of the respective closing section increases linearly starting from the side wall sections to the inside and to the outside. The resulting straight closure folding lines are advantageous in that they are easy to produce.
A further preferred embodiment of the blank is characterized in that the closure folding lines are curved to the inside like a circular arc, relative to the blank. Experiments carried out within the scope of the present invention showed that a slightly curved shape of the closure folding lines is particularly advantageous. The curvature of the closure folding lines ensures that the closing sections snap in when a folded box produced from the blank, is closed.
A further preferred embodiment of the blank is characterized in that the distance between the closure folding lines and the associated edge of the respective closing section is constant in the region within the two side wall sections and increases to the outside in the regions outside of the two side wall sections. The closing sections are thereby pretensioned in the closing direction in the assembled state of the folded box. Pretensioning ensures snapping in or convergence of the closing sections when the folded box is closed.
A further preferred embodiment of the blank is characterized in that on the side, opposite to the continuous folding line, of one of the side wall sections, a flap is formed on the associated principal wall section by a further folding line which is disposed parallel to the continuous folding line. The flap servers to connect the two wall sections to each other.
A further preferred embodiment of the blank is characterized in that the continuous folding line and the further folding line substantially coincide when the folded box is assembled. This ensures folding of the blank even when the two wall sections are connected to each other on two sides to form the tubular body.
A further preferred embodiment of the blank is characterized in that an outlet funnel is provided on one of the tapering ends of the side wall section. The outlet funnel serves for pouring out a fluid located in the closed folded box. The outlet funnel may, of course, also be used for filling in a fluid depending on size and shape.
A further preferred embodiment of the blank is characterized in that the outlet funnel is formed by means of five outlet funnel folding lines which are formed on the tapering end of the side wall section. The five folding lines ensure repeated opening and closing of the outlet funnel when the folded box is erected.
A further preferred embodiment of the blank is characterized in that the distance between the outlet funnel folding lines from each other decreases to the associated tapering end of the side wall section which guarantees funnel-shaped widening of the outlet funnel to the outside.
A further preferred embodiment of the blank is characterized in that a triangular projection with tip pointing to the outside is disposed in the region of the outlet funnel on the two associated closing sections. The triangular projection ensures, in connection with a centrally disposed outlet funnel folding line, precise pouring out.
A further preferred embodiment of the blank is characterized in that a closing flap is provided on the outside of the outlet funnel which can be separated from the two bordering closing sections by at least one perforation line. The closing flap serves to keep the outlet funnel closed. When the closing flap is removed, the outlet funnel can be opened.
The above-stated object is achieved in a folded box of a one-piece blank, in that the folded box has one body in the assembled state which tapers to the outside with two ends and has a substantially rectangular cross-section in the center. The shape of the folded box therefore resembles a plastic bag welded at the ends. A plastic bag obtains its shape by the solid content. The shape of the inventive folded box is determined by the folding lines. The inventive folded box is advantageous in that it can be supplied in a flat state. Moreover, it has its own body whose size and shape are determined without product, and a functioning closing unit. It can be erected manually and also by a machine. The inventive blank can be processed on conventional production machines without additional equipment. The folded boxes can be produced in many variants, e.g. as carrier package or with particular features such as closing means and tearing techniques.
A preferred embodiment of the folded box is characterized in that the body has two outwardly tapering side wall sections. The side wall sections provide the erected folded box with stability. Shaping of the side wall sections provides the erected folded box with e.g. the shape of a right parallelepiped with two opposite tapering ends.
A further preferred embodiment of the folded box is characterized in that two flat closing regions are formed on the outwardly tapering ends of the body. The flat closing regions permit fluid-tight closure of the folded box e.g. by welding. The closing regions also permit manual closure and re-opening of the folded box. The specific arrangement of the closure folding lines ensures snapping in and holding together of the closure regions without having to use other techniques or auxiliary means. The closing regions may also be sealed or glued.
A further preferred embodiment of the folded box is characterized in that the principal and side wall sections are mutually separated from each other only by a folding line. This single folding line between each principal wall section and the joining side wall section provides the erected folded box with its defined shape.
A further preferred embodiment of the folded box is characterized in that a cut is provided in at least one of the closing sections into which a flap can engage which is formed on the closing section which abuts the closing section with the cut when the folded box is erected. The flap and the cut facilitate closing of the erected folded box. When the flap engages in the associated cut, the two abutting closing sections are fixed relative to each other.
This closing mechanism is advantageous in that it is easy to realize since no additional fastening means are required and repeated opening and closing of the folded box is ensured.
A further preferred embodiment of the folded box is characterized in that the cut has the shape of a circular arc which is curved inwardly relative to the blank. This shape of the cut has proven to be particularly advantageous in practice.
A further preferred embodiment of the folded box is characterized in that the flap is formed by a cut which has the shape of a circular arc which is curved inwardly relative to the blank. This shape of the cuts ensures simple closing of the folded box when it is erected.
A further preferred embodiment of the folded box is characterized in that in at least one closing section at least one flap is formed which abuts on an adhesive surface, formed on an abutting closing section and covered by the flap, when the folded box is erected. As long as the foldable flap abuts the adhesive surface, the associated closing sections also abut each other and the folded box is closed. When the flap is folded, the connection to the closing section with adhesive surface is released and the abutting closing sections can be removed from each other.
A further preferred embodiment of the folded box is characterized in that the adhesive surface is delimited by a groove. The groove extends preferably only in an upper layer of the blank. The groove ensures defined pulling out of the upper blank layer which provides on the one hand that the original seal cannot be reproduced. On the other hand, the outer side of the closing section provided with the adhesive surface remains untouched also after removal of the upper blank layer, i.e. the optical impression is not impaired.
One substantial advantage of the inventive folded box consists in that a one-piece, square blank can be used. This permits production of folded boxes without new technical equipment. The simple and quick closing of the folded box due to the distance between the closure folding lines and the associated edge of the closing sections ensures that the folded box can be made flat again after use.
In the flat state, the folded box can either be supplied to a recycling cycle or be manually or mechanically erected again. The possibility of welding or sealing the closing sections of the folded box is important in particular for food and in general for powdery and liquid products. The closing sections can also be formed as handles or have a so-called Euro hole.
Due to the particularly simple handling, the inventive folded box is particularly well suited as gift wrapping, e.g. for dessous, accessories or jewellery. The folded box is also suitable for accommodating sweets, household goods, office equipment or food. Since the folded box can be tightly sealed, it is also suited to accommodate powder and liquids. The inventive folded box finally has a particularly pleasant design when it is erected. The pleasant design and the flatly tapering closing flaps make the folded box suitable also for display in a decoration wall.
In the embodiment with the slightly curved closure folding lines, a tension is generated which ensures snapping in of the closing sections when the folded box is manually closed. The outlet funnel integrated in the closing sections can be closed again after opening thereby protecting the content of the folded box from vermins and dirt also after opening and handling is moreover facilitated.
The inventive blank can be provided with pre-glued points or be printed or punched by a machine and erected on a machine. In the latter case, the folding lines can also be eliminated. The package becomes more stable thereby and the package has no disturbing lines. The closing region can be displaced depending on the optics of the printed image.
Further advantages, features and details of the invention can be extracted from the following description which describes in detail different embodiments with reference to the drawing. The features mentioned in the claims and in the description may be essential to the invention either individually or collectively in arbitrary combination.
The blank 1 comprises a principal section 5 having two partial sections 3 and 4, and a principal section 9 having two partial sections 7 and 8. The principal sections 5 and 9 are separated from each other by a principal folding line 10. The principal sections 5 and 9 have the shape of rectangles abutting each other along their longitudinal sides.
The side wall section 11 is formed by two side wall folding lines 14 and 15 which extend parallel to each other in the central region and taper towards each other at the ends. At the tapering ends, the side wall folding lines 14 and 15 merge into terminating folding lines 22 and 23. The side wall section 12 is delimited in the same fashion by two side wall folding lines 16 and 17 which extend parallel to each other in the center and merge at the end into terminating folding lines 24 and 25.
The side wall section 11 is disposed between the partial sections 3 and 4 of the principal section 5. The side wall section 12 is disposed between the partial sections 7 and 8 of the principal section 9. The partial section 3 is delimited at two opposite sides by two closure folding lines 26 and 29. The partial section 4 is delimited on two opposite sides by two closure folding lines 27 and 28. The partial section 7 is delimited on two opposite sides by two closure folding lines 30 and 33. The partial section 8 is delimited on two opposite sides by two closure folding lines 31 and 32.
The partial section 8 is also delimited by the side wall folding line 17, the closure folding lines 31, 32 and a terminating edge 35 of the blank 1. The partial section 7 is delimited by the principal folding line 10, the closure folding lines 30, 33 and the side wall folding line 16. The partial section 4 is delimited by the principal folding line 10, the closure folding lines 27, 28 and the side wall folding line 15. The partial section 3 is delimited by the side wall folding line 14, the closure folding lines 26, 29 and a terminating folding line 37.
The terminating folding line 37 delimits a flap 39 on the side facing away from the partial section 3. The flap 39 is divided by perpendicular cuts 71 and 72 into three flap sections 39a, 39b and 39c. The flap 39 serves to connect the principal sections 5 and 9 to each other. When the principal sections 5 and 9 are connected to each other through the flap 39, the terminating edge 35 of the blank 1 abuts the terminating folding line 37 thereby providing the blank 1 with a tubular shape when it is erected.
Eight closing sections 41, 42, 45, 46 and 44, 43, 48, 47 are formed on the longitudinal sides of the blank 1. The closing sections 41 to 44 are formed on the principal section 5 and the closing sections 45 to 47 are formed on the principal section 9. The closing section 41 is delimited by the longitudinal edge of the blank 1, the terminating folding line 37, the closure folding line 29 and the terminating folding line 22.
The closing section 42 is delimited by the longitudinal edge of the blank 1, the terminating folding line 22, the closure folding line 28 and the principal folding line 10. The closing section 43 is delimited by a longitudinal edge of the blank 1, the terminating folding line 23, the closure folding line 27 and the principal folding line 10. The closing section 44 is delimited by the longitudinal edge of the blank 1, the terminating folding line 23, the closure folding line 26 and the terminating folding line 37.
The closure section 45 is delimited by a longitudinal edge of the blank 1, the principal folding line 10, the closure folding line 33 and the terminating folding line 24. The closing section 46 is delimited by the longitudinal edge of the blank 1, the terminating folding line 24, the closure folding line 32 and the terminating edge 35 of the blank 1. The closure section 47 is delimited by a longitudinal edge of the blank 1, the terminating folding line 25, the closure folding line 31 and the terminating edge 35 of the blank 1. The closing section 48 is delimited by the longitudinal edge of the blank 1, the principal folding line 10, the closure folding line 30 and the terminating folding line 25.
The closure folding lines 27, 30 and 28, 33 extend parallel to the longitudinal edges of the blank 1. The closure folding lines 26, 29 and 31, 32 extend non-parallel to the longitudinal edges of the blank 1. Dotted lines 51, 52, 53 and 54 indicate that the distance between the closure folding lines 26, 29 and 31, 32 and the associated longitudinal edges of the blank 1 increases slightly providing snapping in of the abutting closing section when the folded box is closed. Moreover, the abutting closing sections are held in abutment when the folded box is closed.
For assembling the inventive folded box, the flap 39 formed on the principal section 5 is glued to the principal section 9 such that the terminating edge 35 coincides with the terminating folding line 37 which produces a flat configuration which can be erected to a tubular body with rectangular cross-section.
When the folded box is erected, the side wall sections 11 and 12 produce a rectangular cross-section in the center of the folded box. When the folded box is erected, the closing sections 41 and 42, 43 and 44, 45 and 46, 47 and 48 abut each other. The folded box can be closed with two fingers pressing together the closing sections in the region of the terminating folding lines 22, 24 and 23, 25.
In the closed state, the abutting closing sections can be welded, glued or fastened to each other in another fashion. The inventive design of the closure folding lines 26, 29, 31 and 32 does not necessarily require mounting of the abutting closing sections to each other since the abutting closing sections are held together by the inventive design of the closure folding lines 26, 29, 31 and 32. When the abutting closing sections are not mounted to each other, the erected folded box can be easily opened by moving apart the abutting closing sections. The folded box can be easily collapsed again.
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The corresponding closing sections may be sealed to each other instead of glued. For sealing, a lacquer to be applied to the closing sections is heated, wherein the closing sections are held in mutual abutment by means of pressure jaws. In a subsequent cooling process, the closing sections are permanently joined.
Two outlet funnel folding lines 74 and 75 are formed in the closing section 41a. The outlet funnel folding lines 74 and 75 intersect in a point 90 which is disposed on the side wall folding line 14 slightly separated from the tapering end 92 of the side wall section 11. The outlet funnel folding line 75 is disposed at a more acute angle to the terminating folding line 22a which forms a further outlet funnel folding line, than the outlet funnel folding line 74.
The outlet funnel folding lines 76 and 77 are axially symmetrical to the outlet funnel folding lines 75, 74 relative to the terminating folding line 22a or outlet folding line. The outlet funnel folding lines 76 and 77 intersect at a point 91 which is disposed at the same level of the side wall section 11 as the point of intersection 90 of the outlet funnel folding lines 74 and 75.
The points of intersection 90 and 91 are connected to each other via an outlet funnel folding line 93 which is slightly curved away from the tapering end 92. The outlet funnel folding line 93 increases the opening cross-section of the outlet funnel.
A triangular projection 79 joins the region of the closing sections 41a disposed between the outlet funnel folding lines 75 and 76. This triangular projection 79 forms an outlet channel when the outlet funnel is opened.
A closing flap 80 joins the closing sections 41a, 42a and the triangular projection 79. The closing flap 80 is connected via perforated lines 81, 82, 83 and 84 to the closing sections 41a, 42a and the triangular projection 79. An adhesive surface 87 is formed on the closing flap 80, which connects the two halves of the closing flap 80, formed by the terminating folding line 22a when the outlet funnel is closed. For opening the outlet funnel, the closing flap 80 must be torn off. The outlet funnel can then be opened by moving the outlet funnel folding lines 75 and 76 away from each other.
Moreover, in the embodiment of
The cuts 205 and 215 form flaps 208 and 218 whose contour is more curved than the cuts 201 and 211. This ensures that the flaps 208 and 218 can engage well in the cuts 210 and 211 when the closing sections 142 and 146 or 143 and 147 come into abutment. Folding lines 204 and 214 which extend straight between the ends of the cuts 201 and 211 ensure easy opening of the cuts 201 and 211.
In the embodiment shown in
In the region of the point of intersection between the closing sections 342 and 345, a flap 405 is cut out which is connected to the principal wall section 305 via a folding line. In the same way, a disposed flap 406 is cut out between the closing sections 343 and 348 which is also connected to the main wall section 305 via a folding line. The flaps 405 and 406 come in abutment on adhesive layers 412 and 413 provided in the connecting region between the flap 339b and the closing section 241 and the flap 339c and the closing section 344, when the folded box is erected. The adhesive surfaces 412 and 413 are delimited by grooves 414 and 415 which extend only in the upper layer of the blank 301.
When the flaps 405 and 406 abut on the associated adhesive surfaces 412 and 413 after erection of the folded box, the folded box is originally sealed. When the flaps 405 and 406 are folded, the upper layers of the blank 301 adhere to the flaps 405 and 406 within the grooves 414 and 415 together with the adhesive layers 412 and 413. Renewed closing of the folded boxes with the flaps 405 and 406 is no longer possible.
The coinciding design of the closing sections provides among other thing the advantage that a plurality of in particular simple sealing possibilities can be applied. The closing sections can also be designed having different functions e.g. as Euro hole, pouring means, apportioning means or handles. The closing sections can also be provided with a decorative contour punching.
The inventive folded box combines the advantages of a plurality of closing possibilities, simple production, simple handling and reduced machine and tool costs in all regions. It also offers a plurality of possible applications and is suited for package anything.
The transition from the package body to the closing sections may be formed by a displaced or curved line whereby tension is generated in the erected state through which the closing sections are held in mutual abutment. Simple manual securing is possible through two circular arc-shaped cuts.
For presents, simple geometrical shapes can be punched out in the closing sections through which e.g. a cord or ribbon can be guided to close the folded box.
An original seal may be provided by connecting the abutting closing sections mechanically to each other by a hot setting adhesion point. This ensures that opening of the package will always damage it to prevent undesired manipulation and theft of the contents of the packing.
When the closing sections are rigidly connected by sealing, even liquid media can be kept in the erected folded box. The material of the blank must, of course, be suitable for accommodating the liquid or be provided with a corresponding coating.
It is pointed out that the principal folding line 10 and/or the terminating folding line 37 may be omitted in all embodiments depending on the production method.
Number | Date | Country | Kind |
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101 21 899 | Apr 2001 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP02/04732 | 4/30/2002 | WO | 00 | 10/24/2003 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO02/087979 | 11/7/2002 | WO | A |
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Number | Date | Country | |
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20040129766 A1 | Jul 2004 | US |