Increasingly, producers of consumer product dispensers and more particularly producers of sheet material dispensers, such as facial tissue cartons, are interested in alternative shapes besides the convention longitudinally elongated parallelepiped shape, generally referred to as a flat, or the horizontally elongated parallelepiped shape, generally referred to as an upright. These two dispenser shapes have come to dominate the consumer marketplace because they offer several advantages such as efficient packing of the product, efficient distribution of the product, and efficient board utilization to make the carton. However, consumers have grown accustomed to such shapes and there is little differentiation from one product to another. Graphical treatments can help, but the basic dispenser shapes are still largely the same for all manufacturers.
Alternatively, shaped dispensers could offer an advantage in product differentiation. However, such shaped dispensers are typically not sized or shaped for efficient utilization of the standard shipping corrugate or box, and ultimately the pallet on which typical rectangular facial tissue dispensers are shipped for sale. This can significantly increase product distribution costs, which are passed on to customers, making potential alternative dispenser shapes more expensive for retailers and consumers alike and therefore potentially less desirable.
With reference to
Upright dispensers useful in dispensing folded tissue sheets, such as the prior art dispenser illustrated in
The prior art dispensers generally contain a substantially bell or inverted U-shaped clip 20 generally comprising a pair of legs 22, 24. The leg ends 25, 27, which are generally formed by first and second ends of the folded tissue sheets 19, contact both the dispenser's bottom wall 12 and side walls 13, 14. A portion of the leg ends 25, 27 may lie flat or parallel to the bottom wall 12. A portion of the leg ends 25, 27 may not contact either the side walls 13, 14 or the bottom wall 12, leaving void spaces 26.
A void space 29 may also be formed between the pair of legs 22, 24. The prior art dispensers, however, are generally so narrow in the width dimension however, that the width of the void space 29 between the pair of legs 22, 24 is negligible, such as about 0.5 cm or less. In several of the prior art examples illustrated in
In other instances, prior art upright dispensers may contain a substantially bell-shaped clip 20, such as illustrated in
Therefore, a need exists for dispenser shapes that are significantly differentiated from the typical rectangularly shaped upright or flat, yet, at the same time, offer the same dispensing performance and can be efficiently packed into a standard shipping box with little or no waste, thereby minimizing distribution costs while providing unique, advantaged shapes and designs.
The present invention provides an upright dispenser, particularly an upright dispenser having a generally parallelepiped (rectangular prism) shape with the top and bottom panels having a length dimension (Lc) (generally perpendicular to the height dimension and forming the longest longitudinal axis of the inventive dispenser) that exceeds the width dimension (Wc). Further, the dispensers have a height dimension (Hc) less than the length dimension (Lc) and in certain preferred embodiments approximately equal to the width dimension (Wc). The upright dispensers of the present invention are particularly well suited for storing and dispensing a stack of tissue sheets.
Generally, the stack of tissue sheets disposed in the upright dispensers of the present invention have a sheet length, in an unfolded, substantially flat configuration (Ls) that is greater than the dispenser length dimension (Lc). In this manner the stack of tissue sheets need to be folded along a transverse fold axis to form a substantially arch-shaped stack. The arch-shaped stack generally has a pair of spaced apart legs defining a first void therebetween. The first void having a maximum width dimension from about 2 to about 8 cm.
In a particularly preferred embodiment, the present invention provides a dispenser having a ratio of Hc to Wc of about 1.0 or less, such as from about 0.75 to about 1.0 and wherein Lc is at least about 1.5 times greater than width dimension (Wc) and wherein the dispenser contains from about 150 to about 240 folded multi-ply tissue sheets, each multi-ply tissue sheet having an unfolded sheet size of at least about 400 cm2. In the foregoing embodiment, the height dimension (Hc) of the dispenser may range from about 10.0 to about 13.0 cm, such as from about 10.5 to about 12.5 cm such as about 11.3 cm. Despite containing a relatively large number of folded tissue sheets, the dispensers of the present invention provide for good dispensing-they are stable, resisting lifting or tipping during dispensing, and accommodate one-handed dispensing.
In another embodiment, the present invention provides a folded sheet dispenser comprising a parallelepiped shape dispenser having a longitudinal axis and a transverse axis, a maximum length of the dispenser (Lc) along the longitudinal axis, a maximum width of the dispenser (Wc) along the transverse axis, a maximum height of the dispenser (Hc) normal to the longitudinal and transverse axis, wherein Lc is greater than Hc and Wc and wherein the ratio of Hc to Wc is from about 0.75 to about 1.0; and a substantially arch-shaped stack of individually folded sheets disposed within the dispenser, the stack folded about a transverse fold axis forming a pair of spaced apart legs defining a first void therebetween, the first void having a maximum width dimension from about 2 to about 8 cm.
In still another embodiment, the present invention provides a parallelepiped shape dispenser having an interior space for receiving a folded stack of tissue sheets, a longitudinal axis and a transverse axis, the dispenser comprising a rectangular bottom panel having a length dimension (Lc) along the longitudinal axis and a maximum width dimension (Wc) along the transverse axis, a rectangular side panel in folded connection to the rectangular bottom panel, the rectangular side panel having a height dimension (Hc) normal to the longitudinal and transverse axis, wherein Lc is greater than Hc and Wc and wherein the ratio of Hc to Wc is from about 0.75 to about 1.0; and a substantially arch-shaped stack of individually folded sheets disposed within the interior space, the stack folded about a transverse fold axis and disposed within the interior space such that the transverse fold axis is parallel to the dispenser's transverse axis, the folded stack forming a pair of spaced apart legs defining a first void therebetween, the first void having a maximum width dimension from about 2 to about 8 cm.
The above aspects and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings in which:
Repeated use of reference characters in the specification and drawings is intended to represent the same or analogous features or elements of the invention in different embodiments.
Unlike the prior art upright dispensers, the dispensers of the present invention generally have a parallelepiped (rectangular prism) shape with the top and bottom panels having a length dimension (Lc) (generally perpendicular to the height dimension and forming the longest longitudinal axis of the inventive dispenser) that exceeds the width dimension (Wc). The length dimension (Lc) also exceeds the height dimension (Hc). In certain preferred embodiments the dispensers have a width dimension (Wc) from about 10.0 to about 12.25 cm, such as from about 10.25 to about 12.0 cm, such as about 11.5 cm, and a length dimension (Lc) from about 12.0 to about 20.0 cm, such as from about 15.0 to about 17.25 cm, such as about 17.0 cm. In certain instances the length dimension (Lc) may be about 120%, such as about 130%, such as about 140%, such as about 150%, such as from about 120 to about 170% of the width dimension (Wc).
While it is generally preferred that the dispenser length dimension (Lc) exceed the width dimension (Wc), it is generally preferred that the height and width dimensions (Wc and Hc) are approximately equal. In this manner the dispenser may have a height dimension (Hc) from about 10.0 to about 13.0 cm, such as from about 10.5 to about 12.5 cm such as about 11.3 cm. In certain embodiments the dispenser may have a ratio of Hc to Wc of about 1.0 or less, such as from about 0.75 to about 1.0.
In certain preferred embodiments the dispenser width dimension (Wc) and height dimension (Hc) are approximately equal, and the length dimension (Lc) is about 1.5 times greater than the width dimension (Wc) and the height dimension (Hc). By providing a dispenser with a length that exceeds its height, the dispenser may be filled with a stack of tissues comprising 100 or more folded tissue sheets, more preferably 150 or more, such as from about 100 to about 250, such as from about 150 to about 240 folded tissue sheets without negatively affecting dispensing, such as tearing of the uppermost tissue sheets in the stack or tipping of the dispenser when dispensing a sheet.
In a particularly preferred embodiment, the present invention provides a dispenser having a ratio of Hc to Wc of about 1.0 or less, such as from about 0.75 to about 1.0 and wherein Lc is at least about 1.5 times greater than width dimension (Wc) and wherein the dispenser contains from about 150 to about 240 folded multi-ply tissue sheets, each multi-ply tissue sheet having an unfolded sheet size of at least about 400 cm2. In the foregoing embodiment, the height dimension (Hc) of the dispenser may range from about 10.0 to about 13.0 cm, such as from about 10.5 to about 12.5 cm, such as about 11.3 cm. Despite containing a relatively large number of folded tissue sheets, the dispensers of the present invention provide for good dispensing-they are stable, resisting lifting or tipping during dispensing, and accommodate one-handed dispensing.
In addition to having a ratio of Hc to Wc of about 1.0 or less the dispensers of the present invention generally have a footprint area, that is the area of the bottom panel of the dispenser calculated by multiplying the width dimension (Wc) by the length dimension (Lc), greater than about 125 cm2, such as from about 125 to about 240 cm2 and more preferably from about 170 to about 200 cm2. In a particularly preferred embodiment, the dispenser width dimension (Wc) and height dimension (Hc) are approximately equal, the length dimension (Lc) is about 1.5 times greater than the width dimension (Wc) and height dimension (Hc), and the footprint area is from about 170 to about 200 cm2.
With reference now to
The dispenser 50, also referred to herein as a carton, has a generally parallelepiped (rectangular prism) shape with a carton width (Wc), a carton length (Lc) and a carton height (Hc). Generally, the dispenser 50 is configured to store and dispense a folded sheet material having a length dimension, generally the greatest linear dimension of the sheet, from about 19 to about 22 cm, such as from about 19.5 to about 21.5 cm. For a given sheet length (Ls) the dispenser of the present invention, such as the dispenser illustrated in
The tissue sheets are preferably stacked to form a flat stack of a plurality of individual sheets that are then shaped into a clip and inserted into the dispenser to be stored and dispensed therefrom. Each sheet within the stack, or clip, may have an unfolded sheet size of 400 cm2 or greater, such as from about 400 to about 450 cm2. The flat stack may have a maximum length (Ls) measured along a longitudinal axis, from about 19.5 to about 21.5 cm, and a width (Ws), from about 10.0 to about 10.5 cm, measured along a transverse fold axis. Further, the stack may have a stack height (Hs) from about 7.5 to about 13 cm, such as from about 8 to about 12 cm. In a particularly preferred embodiment the tissue sheets, which are folded and disposed in the dispenser, comprise 2 or 3 plies and have an unfolded sheet size of 400 cm2 or greater, such as from about 400 to about 450 cm2, and the stack has a length (Ls) of about 21 cm, a width (Ws) of about 10 cm and a height (Hs) of about 11.5 cm.
In one embodiment, the stack of tissue sheets comprise a plurality of discrete, individual tissue paper sheets folded, such as Z-folded, W-folded, or C-folded, and interleaved such that a portion of a leading panel of the next sheet in the flat stack is placed between a center panel and a trailing panel of the preceding sheet. Such a configuration enables pop-up dispensing where withdrawing one sheet from the dispenser pulls at least a portion of the next sheet out of the dispenser for easier access to the next sheet. The number of individual sheets within a stack disposed within the dispenser is generally greater than about 100 and may range from about 100 to about 240 folded tissue sheets, such as from about 120 to about 240, such as from about 150 to about 240. In a particularly preferred embodiment, the folded tissue sheets each comprise two or three plies and have an unfolded sheet size of 400 cm2 or greater, such as from about 400 to about 450 cm2.
With reference now to
One example of a folded clip 100 useful in the present invention is illustrated in
After assembling a flat stack of tissues sheets, the flat stack is folded up to 180 degrees about the transverse fold axis 120 to form an arch-shaped folded clip 100 having an arched-stack top 110 and a stack bottom 116 comprising two opposing legs 117, 119 located on opposite sides of the transverse fold axis 120 and extending there from. The arch-shaped folded stack is then inserted into the dispenser such that the transverse fold axis is substantially parallel to the dispenser's transverse axis.
As best seen in
Not only are the legs 72, 74 of the arch-shaped folded clip 70 far less likely to be compressed by the dispenser's sidewalls 61, 62 the sheet edges 70a, 70b of the uppermost sheets 69 in the clip 70 may end significantly above the clip's bottom as best seen in
In one embodiment, to make an arch-shaped folded clip, a flat tissue stack containing approximately 180 two-ply facial tissue sheets are V-folded and interleaved for pop-up dispensing is assembled. The flat stack has a length (Ls) of approximately 21.3 cm, a width (Ws) of about 10.4 cm and a height (Hs) of about 11.5 cm. The flat stack is folded about a transverse fold axis to form the arch-shaped folded clip. As shown in
In certain instances, satisfactory dispenser loading and sheet dispensing may be achieved without modifying the pattern used to fold the stack of tissue sheets such that the width of the folded stack of tissues (Wfs as shown in
With reference again to
Filing Document | Filing Date | Country | Kind |
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PCT/US21/56036 | 10/21/2021 | WO |