The present invention is directed to a folder for use in conjunction with a device for sorting documents, preparing postal delivery point packages and more particularly directed to a sorting folder and method for use with a sorting device such as disclosed in U.S. Pat. No. 6,341,700. Additionally, the present invention is directed to a folder and method of use of the folder for preparing delivery point packaging of mail in an automated or manual mail sorting and delivery operation.
Devices for sorting documents, such as mail and the like, are known. Sorting devices may be manual devices by which a human sorter places documents in corresponding slots or other document sorting structures. Additionally, automated sorting devices are known wherein the sorting process is handled under computer or electronic controller direction. In an automated process, information associated with the individual item is read via an optical or magnetic means and utilized to control the ultimate destination of the item in a sorted order. Based on mail type and address quality both methods of sequencing letters into delivery order are utilized by mail delivery institutions resulting in multiple stacks (streams) of sequenced mail that must be collated together before delivery. A need exists for a device and method of efficiently capturing all types of sorted mail associated with a predetermined address into a delivery point package that can be easily identified and accessed by the delivery person while on the route.
One manual sorting device is disclosed in U.S. Pat. 6,341,700, issued to Soderstrom, and incorporated by reference herein. The Soderstrom device relates to sorting documents, mail and the like, which device is designed for arranging the documents into an ordered collection such that multiple groups are ordered in a delivery sequence that facilitates some later process such as delivery of document or mail groups. In post offices, in mail departments of companies, institutions, government agencies and the like, there is a need for an efficient approach to handling large quantities of mail. The Soderstrom device addresses a need for efficiently processing items of mail or other documents so that the items may be distributed to the addressee in a labor-saving way.
However, the Soderstrom device is not without limitations. For example, relatively light items placed within the partitions of the device may in some circumstances be separated from associated mail during a controlled fall process. In this regard, the separated items need to be manually reinserted in correct association with the sorted mail. Additionally, it would be desirable to efficiently capture machine and/or manual pre-sorted items into a delivery point package for subsequent delivery. An efficiency of the present folder and sorting methodology is to prepare delivery point packages that accommodate the full range of possible mailing items that because of their shape or address quality may have been sequenced into delivery ordered groups using a variety of manual or automated sorting methods. For example, the latter pre-sequenced mail items may comprise sequenced letters, sequenced flats, residual flats, residual letters, among others. The folder and method also accommodate the additional insertion and combination of mailed items up to the time of actual delivery, such as when a carrier combines previously sorted and/or saturation items from other containers into the folders of the present invention.
The present invention relates to a folder device for use in conjunction with a sorting device and a method of preparing delivery point packages accommodating all types of mail (e.g. flats and letters, other than packages) and combinations thereof for each delivery destination. The sorting device for use with the folder device may assume a variety of configurations. In one embodiment, the sorting device may be the Soderstrom device of U.S. Pat. No. 6,341,700. A sorting process with alternative sorting devices may also benefit from aspects of the present invention.
An object of the present invention is the provision of a folder device for receiving items for use with a sorting device. In one preferred embodiment, each side of the folder is associated with one of the partition elements of the sorting device. A first side of the folder is configured in relation to the leading edge of its associated partition element so that at least a portion of the first side does not extend vertically past the leading edge. At least a portion of the second side extends vertically past the leading edge of its associated partition element to facilitate an improved document sorting process.
The present invention is further related to a method of creating a delivery point package through a folder device. In particular instances, the delivery point packages may combine all types of manually and/or machine sorted mail. The delivery point package facilitate the delivery of mail items by providing a discrete delivery package that captures all mail items between the folder sides.
The method includes the steps of: sorting a plurality of mail items into mail item sub groupings, each sub-grouping including similar destination indicia; providing a plurality of invertable folder devices each folder having a pair of sides and defining at least a pair of orientations, including a first orientation wherein the sides are generally coextensive and flat with each other; placing between each sub-grouping a folder device in the first orientation (e.g. a flat, divider or inverted condition wherein the normal inside surfaces of the sides are facing out); accessing a particular sub-grouping of mail items and an associated folder device; and folding or re-inverting the folder device to a second orientation, for example, folding one side panel to capture the sub-grouping of mail items between both sides of the folder device (e.g. with both normal exterior surfaces of the folder sides facing out) to define a delivery point package.
Conventional sorting cabinets for items of documents or mail comprise compartments for sorting the items in a certain order of distribution, e.g. street address or room number. The items are sorted into the compartments, and are then removed and gathered in bundles for distribution within, for example, a postal district. The Soderstrom device or case 10 aims at providing a sorting device which facilities the bundling of the sorted items by providing means for emptying the sorting compartments in such a way as to automatically bundle the items in sorted order.
Extending below the partitions 13, spaced apart from their lower edges, is a horizontal plate member which forms the bottom 6 of the sorting compartments 4. The drawer or bottom member 6 can be withdrawn from the frame in the direction of arrow P, and is displaceable with respect to the partitions 3 in a direction P which deviates from the direction in which said partitions 13 extend. The dot-dash line shows the bottom member in a withdrawn or displaced position. Slidable guide means, e.g. guide rails, not illustrated, are arranged in the frame to act as bearing means to allow for the displacement of the bottom member 6.
When documents, letters or the like are to be sorted, these are placed in the respective compartment, in accordance with the order in which they are to be distributed, in such a way that the lower edge of each item rest on the displaceable bottom 6 of the compartment. Due to the fact that the bottom 6 of the sorting device is displaceable in relation to the partitions 13, in a direction which deviates from the general direction in which said partitions extend, the items during the displacing movement of the bottom 6 fall in a controlled manner in the same direction. After the controlled fall, the items may be pushed together into bundles in correct order in an easy manner. Several embodiments of the Soderstrom device are disclosed, which all share the common feature of mutual displacement of the bottom 6 and the partitions 13 in a direction which deviates from the general direction in which the partitions 13 extend, through which displacing movement is achieved the controlled felling of the sorted items in a common direction.
With attention to
In another envisioned use, a folder 30 may be used within each of the sorting compartments 14 and used to separate the items 32 from adjacent compartments 14. In this manner, the folders 30 may provide discrete mail packets associated with each of the address locations. Yet another benefit of the folder 30 used in conjunction with the Soderstrom sorting device 10 is the facilitation of sorted document removal from between the partitions 13. Without use of the folder 30, and particularly with substantially full sorting compartments, some light documents may be suspended away from the drawer or bottom 6 and be frictionally held by the partition 13 walls as the drawer 6 is extended and be separated from the associated mail items. As an additional step, these separated items then need to be manually replaced within the sorted order of items. By placing a folder 30 in the compartment(s) 14 prior to the sorting process, items 32 can be inserted and held within the folder 30.
From the embodiment of
Sheet element 34 further includes a side reveal structure 40 which assists in the placement of mail with the folder 30 during a sorting operation. The side reveal structure 40 is shaped in relation to the leading edge 15 of the partitions 13 so that at least a portion of a folded side of the folder 30 does not extend vertically above the leading edge 15 of the partition 13. In the illustrated embodiment, the side reveal structure 40 is generally aligned with the leading edge 15 of the partitions 13 when placed in a sorting orientation in the sorting device 10 (See,
Yet another feature of the folder 30 is a splay structure 44 which functions to retain the folder 30 in an open manner when placed between the partitions 13 of the sorting device 10. In one embodiment and as illustrated, the splay structure 44 includes a fold line 46 defined upon the folder 30. Alternative splay structures 44 may include multiple fold lines 46 or additional laminates of material disposed and arranged proximate the bottom portion of the folder 30 or other surfaces to define preferred folding orientations, resilience and memory characteristics to facilitate the sorting and preparation of each delivery point package (DPP).
Yet another possible splay structure 44 may include one or more fold lines 46 defined upon one side of the folder 30, with the folder 30 later inverted so that the fold line(s) bias the folder 30 opened. The folder 30 may be provided in a flat, stacked manner and inverted (e.g. inside surface folded out) just prior to inserting the folder 30 into the individual sorting compartments 14. Those skilled in the relevant arts may appreciate still other alternative splay structures 44 to cause the side walls of the folder 30 to diverge and converge in relation to each required orientation.
Referring now to
In one embodiment of the present invention, the dividers 30 are postage paid mailing items which are processed as regular mail items. In yet another embodiment, the dividers 30 include address specific information 38 and are sorted with reference to the information, but not otherwise being a postage carrying item. In the uppermost illustration of
As presented in the intermediate illustration of
As presented in lower illustration
Referring now to
In the embodiment of
As presented in the illustration of
As presented in illustration
With the loading of a delivery vehicle with a route's daily mail and appreciating that mail centers can collate mail differently, the delivery vehicle may be loaded with only sequenced DPP packages or may be loaded with multiple cases containing several types of delivery items. The non-DPP cases can contain independently collated sequenced flats and sequenced letters. Saturation mail (e.g. local advertising, fliers and geographically or customer specific pieces) may also be loaded into the vehicle. The delivery person immediately prior to delivery with the benefit of the DPP folders 30 is now able perform a final collation, if required no longer necessary with the implementation of the present invention. In this instance and as necessary, any associated sequenced flats or sequenced letters or saturation mail can be inserted into the DPP folders 30. The collection of all or substantially all the types of mail for each addressee destination into a common folder by the carrier facilitates handling as the mail is directed by the carrier from the delivery vehicle to a mailbox or is assembled and/or collected in a bag or other container used to deliver the mail to each delivery destination.
It will thus be seen that the objects set forth above, among those made apparent from the preceding description of the collation processes and folder constructions, can be achieved without departing from the contemplated spirit and scope of the invention. Various different combinations of the folders, delivery and collation processes may also be implemented to advantage in a variety of mail delivery systems. Still other objects, processes and mail delivery package constructions may also be apparent to those skilled in the art. The description should therefore be interpreted as only illustrative and not in a limiting sense. The following claims therefore are intended to cover all of the generic and specific features of the invention herein described.
This is a continuation-in-part of co-pending application Ser. No. 10/004,595, filed Dec. 5, 2001 and also of provisional application Ser. No. 60/251,363, filed Dec. 5, 2000.
Number | Date | Country | |
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60251363 | Dec 2000 | US |
Number | Date | Country | |
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Parent | 10004595 | Dec 2001 | US |
Child | 11396965 | Apr 2006 | US |