The present invention is directed to folding apparatus The folding apparatus has a rotational folding blade cylinder for conveying a signature to be folded and at least one folding blade.
DD 41 520 describes a wheel folding apparatus, whose folding blade movement can be switched between two modes of operation by the use of two different planetary wheels. A change of the fold in the product is not provided.
DE 197 55 428 A1 shows a device for changing the folding mechanisms of a folding cylinder of a folding apparatus.
DE 12 22 082 B discloses a folding apparatus with a rotatable folding blade cylinder for conveying a signature to be folded. The folding blade cylinder has a folding blade which is rotatable around a first shaft, which itself is maintained on a support, which support is rotatable around a second shaft. The folding blade can be extended out of the folding blade cylinder in the course of its revolution. The rotation of the folding blade is coupled with a variable phase to the rotation of the folding blade cylinder. The folding blade cylinder is rotatably coupled to a cutting cylinder by a transmission gear.
It is the object of the present invention to provide folding apparatus.
In accordance with the present invention, the object is attained by the provision of a folding apparatus having a rotatable folding blade cylinder for conveying a signature to be folded. At least one folding blade, which is rotatable around a first shaft, is carried inside the folding blade cylinder. The folding blade shaft is held on a support that is rotatable around a second shaft. The folding blade, in the course of its rotation, can be extended out of the folding blade cylinder.
The advantages which can be obtained by the present invention lie, in particular, in that a differential gear, which is employed for setting the relative phases of the support in relation to the conveying cylinder, performs the phase setting exclusively by rotary movements and not by translatory movements. The structural size of a differential gear, in contrast to that of a linear actuating member, is independent of the phase variation which can be realized by it. Differential gears, which can be employed within the framework of the present invention, are standard parts which are produced industrially in great numbers and which are available at a reasonable cost. Preferred types of such differential gears are harmonic drive gears or planetary gears.
Of the three drive or power take-off members of such a differential gear, one is preferably connected to a servo motor that is configured with a brake. This servo motor is only operating as long as the phase is being changed. When the folding apparatus operates normally, the motor is deactivated and the brake is set.
The folding blade cylinder of the folding apparatus, in accordance with the present invention, preferably has a plurality of holders, such as grippers or rows of spur needles, which plurality of holders are usable for holding a product to be conveyed by the folding blade cylinder.
To accomplish the cutting the products to be folded from a continuous product strand, the folding blade cylinder preferably works together with a cutting blade cylinder. In this case, the number “m” of cutting blades in the cutting cylinder can be less than the number “n” of the holders on the folding blade cylinder, if both cylinders are rotatorily coupled by the use of a suitable transmission with a transmission ratio of “n”/“m” in such a way that both of the cylinders have the same circumferential speeds.
To facilitate the moving the folding blades within the folding blade cylinder without hindrance, the number of the following blades is preferably also less than the number “n” of the holders on the folding blade cylinder. If the number “n” of holders is selected to equal the number “m” of the cutting blades on the cutting cylinder, the support can be coupled, in a simple manner, to the cutting cylinder by the use of the differential gear with a transmission ratio of 1:1.
Preferred embodiments of the present invention are represented in the drawings and will be described in greater detail in what follows.
Shown are in:
Referring initially to
The drum shell of the folding blade cylinder 18 also has three strips with extendable spur needles 05. These strips can also be replaced by grippers or by other devices for holding a product to be folded on the drum shell 01. Two flanges 06, each provided with an enlarged central opening 07, which central opening 07 is concentric with respect to a longitudinal axis of the drum shell 01, are located at the front or end faces of the drum shell 01. A shaft 08 has been connected to the opening 07, as is seen in
A shaft 09, which is supporting the support 20 of folding blades 04 arranged inside the folding blade cylinder 18, extends eccentrically through the opening 07, as is shown in
The schematic side elevation view of
First, the overall structure of the folding apparatus will be briefly explained. The folding blade cylinder 18 is rotatably supported in lateral frames 36, as depicted schematically in
Three revolutions of the support 20, or three rotations of the folding blade shafts 13, 14 around the support shaft 26, which includes shaft 09 and shaft segment 16, occur for every two revolutions of the folding blade cylinder 18 around its shaft 24, which includes the shaft 08. In the course of each rotation of the folding blade shafts 13, 14, the folding blades 04 mounted thereon perform two revolutions around the axes 27 or 28 of the folding blade shafts 13, 14. Therefore, the tips of the folding blades 04 move on a path 29 that is represented by a dash-dotted line in
As a characteristic feature, a harmonic drive gear, or HD gear, has at least one flexible deformable ring with a tooth arrangement.
One of the sleeves 48 is connected, fixed against relative rotation, with the cutting cylinder shaft 41, while the other sleeve 47 is fixedly connected with a sleeve gear wheel 49, which can be rotated around, and with respect to the shaft 41, and which meshes with a gear wheel 51, for example a driving gear wheel 51 of the support 20.
The number of teeth of the gear wheels 37, 39 have been selected in such a way that they accomplish a number of revolution ratio of 3:2 between the cutting cylinder 19 and the folding blade cylinder 18. The number of teeth of the sleeves 47, 48, and of the gear wheels 49, 51 are equal to each other, so that, as long as the servo motor 43 is stopped, the cutting cylinder 19 and the support 20 rotate at the same number of revolutions. To assure that the relative phase of the cutting cylinder 19 and the support 20 can be kept constant during the operation of the folding apparatus, the servo motor 43 is equipped with a brake, which is capable of preventing any rotation of the rotor 42.
The phase of the movement of the folding blade 04 on its path 29, in relation to the phase of the rotation of the folding blade cylinder 18, can be changed by turning the rotor 42. This means that the position of the exit point or location in the elogated slits 02 where the folding blades 04 extend out of the drum shell 01 can be adjusted with respect to the spur needles 05. In a normal operating position, as shown in
If the phase of the folding blade movement is retarded, with respect to that of the folding blade cylinder 18, as shown in
By advancing the phase of the folding blade movement, as shown in
Since the number of teeth of the sun gear wheel 53 is less than that of the ring gear 57, with the brake of the servo motor 43 engaged, the ring gear 57 rotates more slowly than the sun gear wheel 53. The number of teeth of the gear wheels 49, 51 have been selected in such a way that a number of revolution ratio of 1:1 between the shaft 41 and the support 20 results for the entire differential gear.
As represented in
Thus, in one embodiment of the present invention, the folding blade cylinder 18 is driven by the electric motor 59, which is not coupled with a further cylinder. In another embodiment of the invention, the cutting cylinder 19 is driven by the electric motor 61, which is also not coupled with a further cylinder. As represented by dashed lines in
A bucket wheel 33 is arranged in the folding apparatus, whose drive mechanism is mechanically connected with the drive mechanism of the folding blade cylinder 18. During the folding operation, the bucket wheel 33 is driven by its own electric motor 62, which is not mechanically coupled with a cylinder of the folding apparatus.
Furthermore, two folding rollers 32, which cooperate to form a folding gap, are assigned to the folding apparatus. The folding rollers 32 are driven by a common electric motor 63, as represented by dashed lines, which motor 63 is not coupled with a cylinder. In another embodiment, the folding rollers 32 can also each be driven by their own electric motor 64, 65.
A conveyor belt system 34 is furthermore connected to the folding apparatus. This conveyor belt system 34 can also be driven by its own electric motor 66.
The angular positions of the electric motors 38, 59, 61, 62, 63, 64, 65, 66 of the folding apparatus are controlled.
A regulating device for regulating the phase position of the electric motors 38, 59, 61, 62, 63, 64, 65, 66 with respect to each other is provided in the folding apparatus.
Thus, the phase position of the electric motor 58 of the support 20 and the phase position of the electric motor 59 of the folding blade cylinder 18 can be changed with respect to each other. In the same way, the phase position and/or the number of revolutions of the electric motor 58 of the support 20 and/or of the electric motor 59 of the folding blade cylinder 18, and the electric motor 63, or 64, 65 of the folding rollers 32 can be changed relative to each other. By use of the regulating device for regulating the phase positions, it is also possible to change the phase position of the electric motor 62 of the bucket wheel 33 and at least one other of the electric motors 38, 58, 59, 61, 63, 64, 65, 66 relative to each other. The phase position and/or the number of revolutions of the electric motor 62 of the bucket wheel 33 and of the electric motor 66 of the conveyor belt system 34 can also be changed relative to each other.
When making reference to the folding blade cylinder 18, this is understood to be primarily a reference to the drum shell 01 of the folding blade cylinder 18.
While preferred embodiments of folding appliances, in accordance with the present invention, have been set forth fully and completely hereinabove, it will be apparent to one of skill in the art that a number of changes in, for example the type of web being folded, the type of printing press used to print the web, and the like could be made without departing from the true spirt and scope of the present invention which is accordingly to be limited only by the following claims.
Number | Date | Country | Kind |
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102 08 292.8 | Feb 2002 | DE | national |
This patent application is the U.S. National Phase, under 35 U.S.C. 371, of PCT/DE 03/00269, filed Jan. 31, 2003; published as WO 03/072477A1 on Sep. 4, 2003, and claiming priority to DE 102 08 292.8 filed Feb. 26, 2002, the disclosures of which are expressly incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/DE03/00269 | 1/31/2003 | WO |