Folding chair

Information

  • Patent Grant
  • 6698828
  • Patent Number
    6,698,828
  • Date Filed
    Friday, March 15, 2002
    22 years ago
  • Date Issued
    Tuesday, March 2, 2004
    20 years ago
Abstract
A folding chair having a novel hinge and joint surface configuration that forms a substantially rigid structure approximating conventional non-folding chair designs. In one embodiment, the present invention provides a folding chair comprising a seat frame, a backrest frame hinged proximally to the rear edge of the seat frame and forwardly collapsible over the upper surface of the seat frame, and back legs hinged to the rear edge of the seat frame and forwardly collapsible over the lower surface of the seat frame. The chair, in one embodiment, further comprises front legs hinged to the seat frame and collapsible over the back legs. In an assembled state, the back legs and the backrest frame each abut against elements of the chair at joint surfaces, which limit the range of motion of the hinged members to thereby create a chair having a rigid support structure. In one embodiment, the seat frame, backrest frame, and back legs unfold into an interlocked configuration enhancing the stability of the chair.
Description




FIELD OF THE INVENTION




The present invention relates to folding chairs and, more particularly, to folding chairs having a novel hinge-joint surface configuration that forms a substantially rigid structure approximating conventional non-folding chair designs.




BACKGROUND OF THE INVENTION




Folding chairs of a variety of configurations are known in the art. Indeed, an intended advantage of folding chairs is that, in a folded state, they may be shipped or stored more conveniently than non-folding or fully assembled chairs. Conventional folding chairs generally include a backrest frame having legs that extend at downward angles to become the front legs of the chair, back legs pivotally mounted to the back rest frame, and a seat frame pivoted to the backrest frame, and the back legs. In addition, the prior art is replete with a wide variety of hinge and joint configurations to support and guide the folding members.




While the folding chairs of the prior art fulfill their respective objectives, the folding chair configurations of the prior art often sacrifice stability and durability relative to traditional, non-folding chairs, to achieve their respective functions. Accordingly, a need exists in the art for a folding chair that erects into a stable from approximating traditional, non-folding chairs. Embodiments of the present invention substantially fulfill this need.




SUMMARY OF THE INVENTION




The present invention provides a folding chair having a novel hinge and joint surface configuration that forms a substantially rigid structure approximating conventional non-folding chair designs. In one embodiment, the present invention provides a folding chair comprising a seat frame, a backrest frame hinged proximally to the rear edge of the seat frame and forwardly collapsible over the upper surface of the seat frame, and back legs hinged to the rear edge of the seat frame and forwardly collapsible over the lower surface of the seat frame. The chair, in one embodiment, further comprises front legs hinged to the seat frame and collapsible over the back legs. In an assembled state, the back legs and the backrest frame each abut against elements of the chair at joint surfaces, which limit the range of motion of the hinged members to thereby create a chair having a rigid support structure. In one embodiment, the seat frame, backrest frame, and back legs unfold into an interlocked configuration enhancing the stability of the chair.











DESCRIPTION OF THE DRAWINGS





FIG. 1A

is a perspective view of a folding chair according to a first embodiment of the present invention.





FIG. 1B

is a perspective view of the first embodiment of the present invention in an assembled configuration.





FIG. 1C

is a perspective view of another embodiment of the present invention showing an alternate seat surface for use in the folding chair.





FIG. 2A

is a sectional plan view illustrating the hinges associated with the first embodiment of the present invention, and showing the folding chair in an assemble d state.





FIG. 2B

is a sectional plan view of the first embodiment of the present invention in a folded configuration.





FIG. 3A

is a sectional plan view illustrating the hinge and joint surface configuration associated with the first embodiment of the present invention.





FIG. 3B

is a sectional plan view illustrating the hinge and joint surface configuration corresponding to a second embodiment of the present invention.





FIG. 3C

is a sectional plan view showing the hinge and joint surface configuration associated with a third embodiment of the present invention.





FIG. 3D

is a sectional plan view setting forth the hinge and joint surface configuration of a fourth embodiment of the present invention.





FIG. 4A

is perspective sectional view showing a hinge mounted to the inner surface of the seat frame.





FIG. 4B

is an exploded perspective view showing an embedded hinge configuration for use in embodiments of the present invention.











DESCRIPTION OF PREFERRED EMBODIMENT(S)





FIG. 1A

sets forth a folding chair according to a first embodiment of the present invention. As

FIG. 1A

shows, folding chair


10


generally comprises seat frame


20


, backrest frame


30


, back legs


32


, and front legs


25


. As the various FIGS. illustrate, backrest frame


30


, in one embodiment, comprises upper and lower cross members attached to opposing lateral uprights. As described more fully below, laterally opposing hinges, such as hinges


55


, join seat frame


20


, backrest frame


30


and back legs


32


to create a folding assembly. Hinges


52


pivotally attach front legs


25


to seat frame


20


as shown in the various figures. Cross bar


34


, in one embodiment, attaches back legs


32


to add stability to chair


10


and allow back legs


32


to move as a unit. Cross bar


27


similarly attaches front legs


25


to add stability to chair


10


and allow front legs


25


to move as a unit.




In one embodiment, seat cover


40


includes pocket flaps


41


and


42


that engage the ends outer ends of seat frame


20


and backrest frame


30


(as shown in

FIG. 1B

) to provide a seat surface. As

FIG. 1C

provides, however, backrest frame


30


and seat frame


20


may include slats


42


instead of seat cover


40


. Of course, a variety of other configurations can be employed, such as the use of springs traversing the frames and a seat cushion disposed over the springs (not shown).





FIGS. 2A and 3A

illustrate a hinge configuration according to one embodiment of the present invention. Specifically, hinges


50


pivotally attach backrest frame


30


and back legs


32


to seat frame


20


as shown. In one embodiment, hinges


50


are fixed to opposing inside surfaces of seat frame


20


in a conventional manner with screws (see, e.g., FIG.


2


A and


3


A). However, hinges


50


may be mounted to opposing outside surfaces of seat frame


20


. As

FIG. 4B

shows, hinges


50


may also be embedded within opposing lateral sides of seat frame


20


. In one embodiment, screws pivotally secure back rest frame


30


to hinge


50


. In one embodiment, the screws are conventional screws having a threadless shank region that engages a corresponding hole in hinge


50


and allows backrest frame


30


to smoothly pivot about the flat shank region of the screw (see FIG.


4


B). Back legs


32


are pivotally attached to hinge


50


in the same manner. In addition, hinge


50


can be flat (as shown in

FIG. 2A

) or can be bent to attach to the rear crossing member of seat frame


20


(see FIG.


4


A). Still further, as

FIG. 4A

provides, back legs


32


may include tongues


96


, which engage corresponding grooves


97


in backrest frame


30


. As one skilled in the art will recognize, similar features can be incorporated into other embodiments discussed below.




In a first embodiment, hinges


50


pivotally attach backrest frame


30


proximally to the rear edge of seat frame


20


. As

FIG. 2B

shows, backrest frame is forwardly collapsible over the upper surface of seat frame


20


. In an assembled state, however, backrest frame


30


abuts against the upper surface of seat frame


20


at a joint surface and extends upwardly as shown. The joint surfaces of the backrest frame


30


, in one embodiment, are located on the lower respective ends of each opposing lateral upright. In addition, hinge


50


pivotally attaches back legs


32


to the rear edge of seat frame


20


at opposing sides thereof. Similar to backrest frame


30


, back legs


32


are forwardly collapsible over the lower surface of seat frame


20


(see FIG.


2


B). When folding chair


10


is assembled, the joint surfaces of back legs


32


abut against the rear surface of seat frame


20


and the rear surface of backrest frame


30


to interlock seat frame


20


, backrest frame


30


and back legs


32


(see FIG.


3


A). As

FIG. 2B

shows, hinges


52


pivotally attach front legs


25


to seat frame


20


. Front legs


25


abut against the lower surface of seat frame


20


when chair


10


is assembled, and fold rearwards over back legs


32


when chair


10


is in a folded configuration.




As the various Figures illustrate, the novel hinge and joint surface configuration of the present invention has application in a wide array of embodiments. As

FIG. 3B

provides, Y-shaped hinge


53


pivotally attaches back legs


32


such that the joint surfaces of back legs


32


abut against the rear edge of seat frame


20


when chair


10


is assembled. Y-shaped hinge


53


also pivotally attaches backrest frame


30


. When chair


10


is assembled backrest frame


30


abuts against the upper surface of back legs


32


to interlock seat frame


20


, backrest frame


30


and back legs


32


. As one skilled in the art will recognize, the order in which backrest frame


30


and back legs


32


are unfolded depend on how such members interlock.





FIG. 3C

illustrates an alternative embodiment where Y-shaped hinge


54


pivotally attaches backrest frame


30


such that it abuts against the rear edge of seat frame


20


when chair


10


is assembled. As

FIG. 3C

shows, back legs


32


abut against the rear surface of backrest frame


30


to interlock seat frame


20


, backrest frame


30


and back legs


32


.





FIG. 3D

provides yet another embodiment of the present invention featuring a two-piece hinge structure. As

FIG. 3D

shows, hinge


56


pivotally attaches backrest frame


30


proximally to the rear edge of seat frame


20


. As above, backrest frame


30


is forwardly collapsible over the upper surface of seat frame


20


. Backrest frame


30


abuts against seat frame


20


at joint surface


31


and extends at an upward angle relative to seat frame


20


when chair


10


is assembled. In addition, hinge


57


pivotally attaches back legs


32


to the rear edge of seat frame


20


. As

FIG. 3D

illustrates, when chair


10


is assembled, back legs


32


abut against seat frame


20


at joint surface


33


and extend at a downward angle relative to seat frame


20


.





FIG. 4B

illustrates an alternate placement for the hinges; that is,

FIG. 4B

shows hinge


50


embedded in and fixed to seat frame


20


. Similarly, hinge


50


extends into groove


36


of back rest frame


30


and is pivotally attached thereto by screw


61


. In one embodiment, unthreaded surface


63


engages hole


99


of hinge


50


when screw


61


is screwed into backrest frame


30


. In addition, hinge


50


extends into groove


37


of back leg


32


and is pivotally attached thereto in a similar manner.




Lastly, although the present invention has been described with reference to specific embodiments, various other embodiments are possible without departing from the scope of the present invention. Other embodiments of the present invention will be apparent to one of ordinary skill in the art. It is, therefore, intended that the claims set forth below not be limited to the embodiments described above.



Claims
  • 1. A folding chair comprisinga seat frame including a rear outer edge, a backrest frame hinged proximally to the rear outer edge of said seat frame and forwardly collapsible over the upper surface of said seat frame; said backrest frame including joint surfaces; first and second back legs hinged to the rear edge of said seat frame at opposing sides thereof, said back legs forwardly collapsible over the lower surface of said seat frame, each of said back legs including a joint surface, wherein the backrest frame comprises lower and upper cross members attached to opposing lateral uprights, wherein the lower end of each opposing lateral upright includes a joint surface; wherein said back legs, in an assembled state, abut against the rear outer edge of said seat frame at respective joint surfaces and extend at a downward angle relative to said seat frame; wherein the opposing lateral uprights of said backrest frame, in an assembled state, abut against the upper surfaces of said back legs at the joint surfaces of the opposing lateral uprights and extend at an upward angle relative to said seat frame; and first and second front legs hinged to said seat frame; said front legs rearward collapsible over said back legs when said back legs are in a folded configuration.
  • 2. The folding chair of claim 1 further comprising first and second Y-shaped hinges fixed to opposing lateral sides of said seat frame, the prongs of said Y-shaped hinges extending beyond the rear edge of said seat frame; wherein the upper prongs of said Y-shaped hinges pivotally attach to the opposing lateral uprights of said backrest frame; and wherein said lower prongs of said Y-shaped hinges pivotally attach said back legs.
  • 3. The folding chair of claim 2 wherein said first and second Y-shaped hinges are embedded in said seat frame, said opposing lateral uprights of said backrest frame and said back legs.
  • 4. The folding chair of claim 1 further comprising a cross bar attached to said first and second back legs.
  • 5. A folding chair comprisinga seat frame, a backrest frame including first and second opposing lateral uprights hinged to the rear edge of said seat frame, wherein the backrest frame is forwardly collapsible over the upper surface of said seat frame, wherein the opposing lateral uprights of said back rest frame, in an assembled state, abut against the upper surface of said seat frame; first and second back legs hinged to the rear edge of said seat frame at opposing sides thereof, said back legs forwardly collapsible over the lower surface of said seat frame, wherein said first and second back legs abut against the rear outer surface of the seat frame and the rear surface of the first and second opposing lateral uprights of the backrest frame to interlock said seat frame, said backrest frame and said back legs when the folding chair is assembled; and a first and second front legs attached to said seat frame.
  • 6. The folding chair of claim 5 wherein said front legs are hinged to said seat frame; sad front legs collapsible over said back legs when said back legs are folded under said seat frame.
  • 7. The folding chair of claim 5 further comprising a cross bar attached said to first and second front legs.
  • 8. The folding chair of claim 5 further comprising a cross bar attached to said first and second back legs.
  • 9. The folding chair of claim 5 further comprising first and second L-shaped hinges fixed to opposing lateral sides of said seat frame, said first and second L-shaped hinges extending upwardly to pivotally attach said back rest frame, said first and second L-shaped hinges extending beyond the rear edge of said seat frame to pivotally attach said back legs.
  • 10. The folding chair of claim 9 wherein the first and second L-shaped hinges are embedded within said seat frame, said back leg, and said backrest frame.
  • 11. A folding chair comprisinga seat frame including first and second opposing lateral members, the first and second opposing lateral members each including a rear outer surface, a backrest frame hinged to the rear edge of said seat frame and forwardly collapsible over the upper surface of said seat frame; wherein the backrest frame comprises lower and upper cross members attached to opposing lateral uprights, wherein the lower end of each opposing lateral upright includes a joint surface; wherein said backrest frame, in an assembled state, abuts against the upper surfaces of the first and second opposing lateral members of said seat frame at the joint surfaces; first and second back legs hinged to the rear edge of said seat frame at opposing sides thereof and forwardly collapsible over the lower surface of said seat frame; wherein said back legs abut against the rear outer surfaces of the first and second opposing lateral members of said seat frame at respective joint surfaces and extend at a downward angle relative to said seat frame; and first and second front legs hinged to said seat frame; said front legs rearward collapsible over said back legs when said back legs are in a folded configuration.
  • 12. The folding chair of claim 11 further comprising first and second hinges attached to the first and second opposing lateral members of said seat frame and extending upwardly to pivotally attach said back rest frame.
  • 13. The folding chair of claim 12 further comprising third and fourth hinges attached to the first and second opposing lateral members of said seat frame and extending beyond the rear edge of said seat frame to pivotally attach said first and second back legs, respectively.
  • 14. The folding chair of claim 12 wherein said first and second hinges are embedded within said seat frame and said backrest frame.
  • 15. The folding chair of claim 13 wherein said third and fourth hinges are embedded within said seat frame and said first and second back legs, respectively.
  • 16. The folding chair of claim 11 wherein the first and second opposing lateral members of the seat frame includes first and second tongues engaging corresponding grooves in said respective first and second back legs.
  • 17. A folding chair comprisinga seat frame, a backrest frame hinged proximally to the rear edge of said seat frame and forwardly collapsible over the upper surface of said seat frame, first and second back legs hinged to the rear edge of said seat frame at opposing sides thereof, said back legs forwardly collapsible over the lower surface of said seat frame, and first and second front legs attached to said seat frame; wherein said seat frame, said backrest frame and said back legs interlock when said backrest frame and said back leg are unfolded; and wherein said back rest frame abuts against the rear outer edge of said seat frame; and wherein said back Legs abut against the rear surface of said back rest frame to interlock said seat frame, said back rest frame and said back legs.
  • 18. The folding chair of claim 17 wherein said first and second front legs are hinged to said seat frame; said front legs collapsible over said back legs when said back legs are folded under said sear frame.
  • 19. The folding chair of claim 17 further comprising first and second Y-shaped hinges fixed to opposing lateral sides of said seat frame, the prongs of said Y-shaped hinges extending beyond the rear edge of said seat frame; wherein the upper prongs of said Y-shaped hinges pivotally attach said backrest frame; and wherein said lower prongs of said Y-shaped hinges pivotally attach said back legs.
  • 20. The folding chair of claim 19 wherein said first and second Y-shaped hinges are embedded in said seat frame, said backrest frame and said back legs.
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