Folding foot pedal for vehicle drive control

Information

  • Patent Grant
  • 6526846
  • Patent Number
    6,526,846
  • Date Filed
    Thursday, May 4, 2000
    24 years ago
  • Date Issued
    Tuesday, March 4, 2003
    21 years ago
Abstract
A foot pedal control for controlling operations of a machine has a folding foot pedal assembly that has two sections that pivot relative to each other, and both sections are pivoted relative to a platform of the machine. The two pedal sections will pivot relative to each other from a first folded position where they nest together with foot rest portions closely adjacent, to a second position where the foot rest portions are separated and will support a foot. In the position with the foot rest portions separated, both of the sections will pivot around a common axis to provide movement of a control link when using the foot operated pedal. The folded pedals can be locked from pivoting to then serve as a foot rest.
Description




BACKGROUND OF THE INVENTION




The present invention relates to foot pedals for controlling various control functions on a machine, such as an excavator, which will fold to reduce floor space occupied by the pedals and which can be locked in folded position and used as foot rests. The foot pedals are used for operating the actuators on a digging machine, such as a an excavator, in particular, and will be used only intermittently. The existing foot pedals take up a substantial amount of floor space that could be usable for leg movement of the machine operator. The present invention provides foot pedals that can be folded to increase the available floor space when the foot pedals are not going to be used for a time, and which can be locked so the pedals can be used as foot rests.




The prior art shows various hand/foot controls that operate valves for propelling a machine, or for doing other tasks, such as the controls for a skid steer loader shown in U.S. Pat. No. 5,553,992. For excavator drives, the foot pedals operate by pivoting about a horizontal axis from a centered position to actuate a valve to control movements from a neutral position.




Additionally, there are prior art brake locks that lock a foot pedal in one position. Such locks can be used on drive controls as well.




However, the use of a locked pedal does not solve the problem of maximizing the available floor space and providing a foot rest for operator comfort during times when the foot pedals are not likely to be activated.




SUMMARY OF THE INVENTION




The present invention relates to a control pedal arrangement used on powered machines or implements, such as excavators. The excavators have auxiliary hydraulic actuators and a boom swing actuator as well as drive tracks which are driven with hydraulic motors in either forward or reverse directions. The auxiliary actuator and the boom swing actuators are controlled by valves that are operated by pivoting foot pedals. The pedals can be pivoted “toe down” from a neutral position for one direction of movement and “heel down” from the neutral position for the opposite direction. The motors for the drive tracks are normally controlled by valves operated with hand levers, but the present invention permits fast pedal operation. Steering is obtained by driving one track only, or driving the tracks on opposite sides of the machine in opposite directions.




Additionally, excavators have booms and buckets that are operated through hydraulic controls using joy sticks for the boom and bucket and slew motors, which rotate the excavator frame.




The present invention in one aspect relates to foot pedals for operating valves that have sections that fold together to reduce the overall size, in order to free up platform space for the feet of the operator. The folding pedals have flanges on which the hand levers can be fixed, so that as an option, rather than using the hand levers, the pedals can be unfolded and the drive motors for the tracks operated with foot pedals.




The foot pedals used for the auxiliary hydraulics and the boom swing actuator can be folded and locked in position so that they will not move. When locked in position, the folded foot pedals can be used as foot rests in addition to freeing up space on the platform for the operator's feet.




The foot pedals are made in two sections and mounted on a common pivot. When folded, but unlocked, the pedals can still be pivoted in one direction, and then when unfolded can be rocked from a central neutral position to provide opposite directions of operation of hydraulic actuators and motors.




The ability to fold and lock the pedals that operate the auxiliary actuators and swing provides several advantages, including the ability to hold the pedals in a neutral position and then adjust the control link lengths until the valve that is being controlled is in its neutral position. The pedal lock member is mounted onto a common mounting block with the pedals so that the locked or fixed position of the pedals is repeatable and precise.




The two sections of the pedals are held in their open or working position with a pin that is mounted on one of the pedal sections and engages a retainer lug on the other pedal section. The same pin also is used as a latch with the lock member for holding the folded foot rest in its locked position.




The pedals are easily operated and when folded free up floor space as well as providing a fixed position for the pedals so that they can be used as foot rests. When the pedals are locked, the controlled actuators will not be moved accidentally during operation of the excavator. The folding pedal also can be used to mount levers for providing normal hand lever actuation of the drive motors and upon unfolding of the pedal, the drive motors can be foot operated.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic view of a typical excavator on which the drive pedals of the present invention are installed;





FIG. 2

is a perspective view of a platform portion of an excavator showing the controls including drive pedals made according to the present invention in place;





FIG. 3

is a perspective view of the left hand pedal of

FIG. 2

in an open or working position;





FIG. 4

is a side view of the pedal of

FIG. 3

showing the pedal in a folded but unlocked position;





FIG. 5

is a side view similar to

FIG. 4

with the pedal locked in position;





FIG. 6

is a top plan view of the pedal of

FIG. 3

in its open position;





FIG. 6A

is an enlarged view of the pivot region of the pedals;





FIG. 7

is a side view showing the pedal assembly without a lock in a folded position as used in connection with the hand controls; and





FIG. 8

is a side view of the pedal of

FIG. 7

with the pedal unfolded.











DETAILED DESCRIPTION OF THE ILLUSTRATIVE EMBODIMENTS




A mini excavator on which the control pedals of the present invention are used is illustrated generally


10


. The excavator has drive tracks


12


that are on opposite sides of a frame


16


, and which are used for moving the excavator


10


across the ground. The tracks


12


are driven by separate hydraulic motors indicated at


14


A and


14


B, for the two sides of the frame


16


. By driving both tracks


12


simultaneously in the same direction the excavator


10


can be moved forward or backward, and by driving one track or the other, or driving the tracks in opposite directions, the excavator frame can be turned in a normal manner. The excavator


10


includes an operator's cab


18


, and it has an engine compartment


20


in which an engine is mounted and it is used for providing hydraulic power. Additionally, there is a boom


22


that is operated with a hydraulic cylinder


24


, and a bucket


26


operated with a hydraulic cylinder


28


. These cylinders


24


and


28


are controlled from interior controls, generally a joy stick control that is on an operator's platform shown generally at


30


of the interior of the cab


18


. The excavator boom is mounted on an upright pivot that permits the boom to rotate or swing side to side with an actuator


25


in a conventional manner, and also there is an auxiliary actuator


27


that is controlled by an operator. The operator would sit at an operator's seat (not shown) and operate controls that are shown generally at


32


for selectively driving the motors


14


A and


14


B and moving the actuators or cylinders


25


and


27


.





FIG. 2

is a schematic representation of the platform


30


of the excavator, including foot pedals made according to the present invention. In

FIG. 2

, the platform


30


is shown in a perspective view taken from a different angle than

FIG. 1

, with the various operator controls indicated at


32


in position. The controls


32


that are shown, are in the forward portion of the cab, and the operator would sit to the rear. The platform


30


and cab


18


can be selectively rotated relative to the frame and tracks.




The platform


30


has a plurality of mounting blocks or hubs


34


that provide housings for pivotally mounting controls, including folding auxiliary and boom swing pedal assemblies


36


and


38


, on the left and right hand sides of the platform


30


, respectively. The pedal assemblies


36


and


38


are identically made insofar as the folding action is concerned, except one is left hand and one is right hand, and the connections on the pedals for connecting links to valves are different to accommodate to the different positions of the pedals on the platform


30


.




Additionally, a pair of hand control levers


40


and


42


, respectively, are provided on the platform. They also are left and right hand levers and are used for controlling valves for motors


14


A and


14


B, and thus control travel of the excavator. The levers


40


and


42


in turn are mounted onto folding pedal assemblies


44


and


46


, which again, as will be explained, fold in the same manner as the pedal assemblies


36


and


38


, but are different in construction in that they do not lock together in folded position. The foot pedals may be used for convenience for controlling travel when the operator's hands are occupied with other tasks, and the excavator should be moved.




A shaft


48


is positioned below the platform


30


and is supported on the frame


16


of the excavator on suitable supports one of which is schematically shown at


50


. The shaft


48


in turn is used for mounting bell cranks for translating the motion of the pedal assemblies as they pivot on their mountings into linear motion for actuating hydraulic valves.




There is typically a valve


52


that has a linear acting spool member


54


that moves in and out in the direction that is indicated by the double arrow


56


. Typically, for actuation, this linear motion is achieved using a bell crank assembly or similar pivoting member. A bell crank


58


is mounted on the shaft


48


, and has an arm


58


A that controls a link


60


that operates the spool


54


. The bell crank


58


also has an arm


58


B that extends to a position underneath the platform


30


, and is connected with a link


62


to the front pedal section


64


of pedal assembly


36


.




The pedal assembly


36


is shown in its folded and locked position in

FIG. 2

as a typical showing.

FIG. 3

illustrates pedal assembly


36


in its open or usable position for pivoting or rocking back and forth about its pivot axis from a neutral position. The pedal assembly


36


includes the front or forward pedal section


64


, and a rear pedal section


66


, both of which are pivotally mounted about an axis defined by the center of a mounting bolt


68


supported in the hub


34


on the left hand side of the platform. The forward pedal


64


, as shown, has a pivot sleeve


70


attached thereto, which is mounted for pivotal movement in the hub or mount


34


, and the sleeve


70


has a center bore through which the bolt


68


passes. The rear pedal section


66


mounts over a short pivot support sleeve


72


(see

FIGS. 6 and 6A

where the rear pedal section is broken away) fixed on the front pedal section


64


. The bolt or pivot pin


68


passes through sleeve


72


, and with a washer


68


A, holds the rear pedal section


66


in position. Thus the rear pedal section


66


can pivot on the sleeve


72


relative to the front pedal section


64


, and both pedal sections


64


and


66


can pivot about the axis of the pin


68


in the hub


34


. The pivot sleeve


70


can be supported in bushings as shown. The pedal section


64


is spaced from block


34


with a flange


71


that is fixed to sleeve


70


and pedal section


64


.




The pedal sections


64


and


66


have adjacent radial arms


64


D and


66


D that have foot support flanges


64


A and


66


A at their outer ends and when in its open position, as shown in

FIGS. 3 and 7

the flanges


64


A and


66


A are spaced in fore and aft direction so they will comfortably support a foot. The foot support flanges both extend from the respective arms in the same direction from the hub or mount


34


and overlap each other.




In this open position, the pedal section


66


is held from moving or pivoting in clockwise direction as shown in

FIG. 3

, which would tend to separate the flanges


64


A and


66


A, by a pin


74


on the pedal section


66


that rests in a notch


81


formed by a lug


76


on the pedal section


64


. The lug


76


is on a flange


78


on the side of the front pedal section


64


. The pin


74


which moves as the pedal section


64


is pivoted will move in counterclockwise direction as shown in

FIG. 3

, for folding to the position shown in

FIGS. 4 and 5

.




In the open position, shown in

FIG. 3

, the two pedal sections


64


and


66


forming the pedal assembly


36


will pivot in both directions from a centered position about the axis of the pin


68


. When the pedal assembly is pivoted, the connecting link


62


will be moved in a vertical path, and depending on the direction of pivoting, will move the bell crank


58


by moving the arm


58


B either up or down to cause operation of the spool


54


on the valve


52


.




In the folded position of the pedals, as shown in

FIG. 4

, it can be seen that the pin


74


is resting in a notch


80


on the front pedal section


64


, and in this position, the two pedal sections can be moved counterclockwise, so that the link


62


can be moved downwardly to operate the valve


52


to control a connected actuator such as actuator


25


for the boom swing or side to side pivoting. The spring loading on the valve toward a neutral position will cause the folding pedal and the valve


52


to move to back to its neutral position when load is removed.




The pin


74


on pedal section


66


also serves as a latch pin for locking the pedal assembly from movement. By moving a lock member


82


about its pivot pin


84


, which is secured on the mounting hub


34


, to its position as shown in

FIG. 5

, where a receptacle


82


A fits over the pin


74


, the pedal section


66


is locked in position, and because it is nested over the pedal


64


, the pedal


64


will not be actuated. The foot will rest on the locked pedal. The pin


74


extends laterally out from the side of pedal section


64


, and the lock member moves in the space created by flange


71


, which is shown in FIG.


6


A.




In the locked position, the pedals will not pivot. The pedals are effectively locked in place. The folded pedal assembly thus can be used as a foot rest. The pedal section


66


is the one that a foot would rest upon and it is held securely by the latch


82


. Since the two pedal sections are locked in position the valve that is controlled cannot be operated. The locked position shown in

FIG. 5

is the neutral position, and when the latch or lock member


82


is in place on the pin


74


, the linkage can be adjusted to the zero or neutral position of the valve spool, such as that shown at


54


.




The right hand pedal assembly


38


is a mirror image of the left hand pedal assembly


36


insofar as the mounting for pivoting, the folding action, and the operating action. However, as shown in

FIG. 2

, the front pedal section


64


on the right side has a depending arm


86


, that will move a link


88


in fore and aft direction as the pedal assembly is pivoted from its centered position, and link


88


in turn will operate a lever


90


that is pivotally mounted on a pivot pin


92


to the platform


30


. The outer end of lever


90


will be moved as the pedal assembly


38


pivots. The lever


90


will move in opposite directions to operate a control valve similar to valve


52


and shown schematically at


87


in FIG.


1


.




The center control pedal assemblies


44


and


46


, which mount the hand levers


40


and


42


are made so that they will permit operation with the hand levers or with pedals. The pedal assemblies


44


and


46


are normally folded, but can be opened for foot operation. To use the hand levers or foot pedals is an operator's choice. The pedal assemblies


44


and


46


operate in the same manner as explained in connection with the pedal assembly


36


, except that there is no lock member


82


used with the center pedal assemblies.

FIG. 7

is a sideview of the left hand assembly


44


, similar to

FIG. 4

but the lock member is eliminated. In this form of the invention, the lever


40


is illustrated on a front pedal assembly


64


C. The center controls do operate control rods


62


C, to move them in vertical direction to in turn operate bell cranks


91


and


93


, for the two levers


40


and


42


, respectively. These bell cranks


91


and


93


are also mounted on the shaft


48


. The rear pedal sections


66


C for the center assemblies


44


and


46


will also have pins


74


C that nest in notches


81


C formed by the leg


76


C of the front pedal sections


64


C.




The pedal section


66


C can be unfolded to the position shown in

FIG. 8

is for the pedal assembly


44


. The control links


62


C move bell cranks to operate valves for controlling the hydraulic motors


14


A and


14


B. The forward and reverse movement of the levers will result in forward and rearward movement of the respective track. These valves for the drive track drive motors can be operated with the feet of the operator, if desired.




When the pedals on the left and right hand side for the auxiliary and boom swing valves are locked in position, they form foot rests, and the rear pedal sections are also moved to clear up or unencumber the platform space to the rear of the pedal assembly. This permits the operator to have more foot room on the platform. The manual lock


82


can be moved to a locked position so that the pedals can be used as foot rests. The lock


82


can be moved to release the pedals with the toe so that the pedals can be pivoted to operate the actuators.




The pedal sections nest together when they fold, and the foot support flanges


64


A and


66


A are adjacent and nested. The flanges can remain slightly offset as shown. The flange


66


A will take the foot rest load.




Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.



Claims
  • 1. A foot control pedal assembly for use with a vehicle having a moveable control member comprising first and second pedal sections, a hub for mounting the first and second pedal sections coaxially about a first pivot axis relative to a support, said first and second pedal sections having foot rest portions, and one pedal being movable relative to the other the first pivot axis from a position wherein the foot rest portion of the second section is adjacent to and nested with the foot rest portion of the first section, to a stopped position where the foot rest portion of the first section is separated from the foot rest portion of the second section and the first and'second sections are held from further separation and are pivotable about the first pivot axis as a unit, and an actuator on the pedal assembly coupled to move the moveable control when the pedal assembly is pivoted; a stop member for holding the pedal sections from movement relative to each other in one pivoting direction in the stopped position and permitting the pedal sections to pivot relative to each other in an opposite direction, wherein the footrest portions move together.
  • 2. The pedal assembly of claim 1 and a lock for holding the pedal sections in their nested position, and preventing pivoting of one of the pedal sections relative to the other about the first pivot axis.
  • 3. A pedal assembly for use with a vehicle having hydraulic valves operable by foot pedals comprising a first pedal section pivotally mounted on an axis relative to a support on the vehicle, a second pedal section pivotally mounted on the same axis as the first pedal section, the pedal sections having adjacent arms and foot rest flanges thereon that extend in the same direction from the respective arms and the footrest flanges are adjacent each other in a first position of the second pedal section, and the second pedal section being moveable about the axis to cause the foot rest flanges to separate, a stop member for holding the pedal sections in a position with the foot rest flanges separated to prevent further separation of the foot rest flanges, and an actuator on the first pedal section for operating a control.
  • 4. The pedal assembly of claim 3 including a latch on the support and engagable with at least one pedal section for holding both pedal sections from pivoting.
  • 5. The pedal assembly of claim 4, wherein said latch holds the pedal sections in a neutral position of the control.
  • 6. The pedal assembly of claim 4, wherein one of the pedal sections has a pin, the other of the pedal sections has a lug engageable by the pin, the pin and lug forming the stop member and engaging when the foot rest flanges are in selected positions.
  • 7. The pedal assembly of claim 3, and an actuator lever fixed to and extending from the foot rest flange of one of the first pedal sections.
  • 8. The pedal assembly of claim 6, wherein the support comprises a support platform and wherein the second pedal section overlies a portion of a support platform when the foot rest flanges of the pedal sections are separated, the second pedal section moving to be clear of the portion of the support platform when the foot rest flanges of the pedal sections are adjacent each other.
  • 9. The pedal assembly of claim 8, wherein the second pedal section carries the pin, and the pin protrudes above the other first pedal section when the pedal sections are nested the latch being engaged with the pin in a latched position so that when latched the pin and latch prevent pivotal movement of the pedal sections.
  • 10. The pedal assembly of claim 1, wherein said pedal sections extend in fore and aft direction relative to the pivot axis of the pedal assembly when the foot rest flanges are separated, and the pedal section extending in aft direction folds forwardly to nest with the forwardly extending pedal section.
  • 11. A pedal assembly for use with a vehicle having hydraulic valves operable by foot pedals comprising a first pedal section pivotally mounted on a first pivot relative to a support on the vehicle, a second pedal section pivotally mounted relative to the support and the first pedal section and moveable with the first pedal section about the first pivot, the pedal sections having foot rest flanges thereon that extend laterally in the same direction from the pivotal mounting and which are adjacent each other in a first position of the second pedal section, and the second pedal section being pivotable to separate the foot rest flanges, a stop member acting between the pedal sections for holding the pedal sections in a position with the foot rest flanges separated and to prevent further separation of the foot rest flanges, and an actuator on the first pedal section for operating a control when the pedal sections move about the first pivot.
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