1. Field of the Invention
The invention relates generally to compact folding multi implement tools. More specifically, it relates to an apparatus with rotating, interchangeable implements retained in a common handle by a quick release cam locking mechanism.
2. Description of the Related Art
Portable, multi-implement tools such as foldable pocketknives are well known in the prior art. In addition to a set of cutting blades, such tools commonly include other implements such as saws, files, screwdrivers, scissors, etc., that can be individually unfolded from a handle. Traditionally, the implement set was permanently joined to the tool by pins or other swiveling or pivoting type fasteners. More recently however, such tools have incorporated removable fastener mechanisms to allow the tool to be disassembled and the implements replaced or substituted with those having a different function. While many are designed to be disassembled by removing small bolts or screws, alternate mechanism have been proposed that function without the need of additional tools.
One such tool is in U.S. Pat. No. 7,926,136, issued Apr. 19, 2011 to Yale, et. al. The tool includes a pivoting holder that is described as a socket for receiving the base portion of numerous implements. The connection between the holder and the implement is maintained by a latch mechanism that may be released for replacing implements
In another type of interchangeable implement tool, the bases of the implements have hooked ends for coupling with a fixed pin inside the handle portion of the device. The individual implements may be detached from the handle by positioning them in a slightly opened position and them pushing them free from the fixed pin. Such a tool is thoroughly described in U.S. Pat. App. No. 2008/0086,822 filed on Oct. 18, 2007, by Elsener.
Another interchangeable multifunction tool is described in U.S. Pat. No. 8,087,173 issued on Jan. 3, 2012 to Tang, et al. The tool includes a key and keyway type cam mechanism to sandwich one or more implement plate layers between a pair of side plates. Each implement layer comprises a segment of the cam mechanism, an implement, and a carrying plate. Different implement layers may be combined to vary the kind and number of implements housed between the side plates and the keys are designed to be manipulated by hand.
While interchangeable implement tools have the potential to tailor function more precisely than traditional fixed implement tools, the demand for fixed implement tools remains high. Despite many years of development, improved devices that make changing implements foolproof and convenient have not yet been identified. Some require careful manipulation and may be hazardous when pushing against small or sharp implement ends. Others have not been embraced because they are far too complicated to operate or require too many sophisticated parts.
Improvements in interchangeable implement tools are needed to provide updated function and convenience particularly as new implement pieces are devised. Therefore, it would be desirable to provide a foldable tool with exchangeable implements having a mechanism that is simple and easy to operate for replacing worn implements or tailoring function to a user's needs.
It is an advantage of the present invention to provide a foldable tool apparatus with implements that are safely and easily manipulated while being exchanged.
It is an advantage of the present invention to provide a foldable tool apparatus with interchangeable implements that are firmly secured by a simple quick release mechanism.
It is also an advantage of the present invention to provide a foldable tool apparatus that is tailored in function by adding, removing, or exchanging implements.
It is still another advantage of the present invention to provide an interchangeable tool apparatus having parts with standardized dimensions that may be exchanged or used with additional components to assemble multifunction tools having implements of different lengths and sizes.
These and further advantages are found in various embodiments of the inventive concept of the foldable tool as are herein shown, described, and claimed.
The present invention provides a portable, foldable tool apparatus having a set of interchangeable implements. The tool is readily assembled or disassembled for exchanging implements and other components. When assembled, the tool is held together and its implements are made secure in a handle by at least one quick release mechanism. The mechanism comprises a shaft that is hinged at one end to a cam lever and fitted at the other with a removable retainer. The shaft is an improvement over conventional implement axles found in traditional folding tools because it is easily removed from the handle. Implements of the tool comprise a base end having a void opposite the working instrument end. The shaft of the quick release mechanism is positioned through the voids so that the implements are pivotally connected to the remainder of the tool. The cam lever may be moved about its hinge between a raised and a lowered position to affect tension on the shaft. In the lowered position, the amount of tension is such that enough friction is produced on the sides of the implement bases to inhibit the implements from pivoting about the shaft. The foldable tool may comprise one or more quick release mechanisms at various places in a handle, serving to facilitate a simple and easy exchange of implements.
In an exemplary embodiment of the inventive concept, the tool comprises a quick release mechanism joined with a handle having a pair of side plates that are continuous with a back plate in between. The mechanism of the tool includes a cam lever hinged to one end of a shaft. The shaft is positioned through the handle side plates and limited in axial movement by a removable retainer at its opposite end. The shaft of the quick release mechanism is also positioned through voids of multiple implements nested between the side plates and serves as a pivot for the implements. The cam lever of the mechanism further comprises an integral cam in close proximity to the hinge. The cam profile is oriented with respect to the cam lever such that when the cam lever is in the lowered position a higher portion of the profile is in contact with a side plate, thereby increasing tension on the shaft and compressing the side plates and implements with enough force to immobilize the implements with respect to their rotation about the shaft.
When the cam lever is in the raised position, the high portion of the cam profile is moved away from the side plate and tension in the mechanism shaft is minimized. In this position, the implements may be easily rotated about the shaft for positioning, or the retainer may be removed and the shaft retracted from the handle and implements to disassemble the tool. Upon reassembly, different implements may be exchanged for those removed, or a spacer of the same dimension as one of the removed implement bases may be substituted to reduce the quantity of implements housed by the tool. With the cam lever in the lowered position, implements residing on a sufficiently tensioned shaft are immobilized in any position whether between or beyond the side plates.
The back plate portion of the handle limits the rotation of the implements about the shaft to approximately 180 degrees and provides an obstruction to implement rotation in addition to the clamping force provided by the quick release mechanism. In related embodiments, implement base dimensions are sized in multiples of a common fraction of the distance between the side plates. Further embodiments also comprise one or more tabs on the handle to maintain cam levers in alignment with the side plates. In still other related embodiments, the back plate includes a stop which inhibits the rotation of one or more implements at a position that is well before the implement has rotated 180 degrees from its nested position.
In another aspect of the inventive concept, the folding interchangeable implement tool is without a back plate and implements of the tool rotate about a relaxed shaft of a quick release mechanism in either direction for a full 360 degrees. In preferred embodiments, the shaft of the mechanism is extendable so that a range of distances may be accomplished between parallel side plates and different numbers of implements may be housed without requiring spacers or considering the dimensions of the implement bases.
In still another aspect of the inventive concept, the tool comprises twin side plate pairs, each pair having a quick release mechanism and an implement set residing on the mechanism shaft. One of the implements is a component adapted to fit together with the implement component of the other side plate pair. With the implement components fitted together in an operative position, the side plates function together as a handle for the implement.
In a further aspect of the inventive concept a tool comprises a quick release mechanism with an oversized cam lever and a set of implements among one or more side plates. To make the implements more accessible, at least one of the side plates is minimized in proportion to the implements. To adequately house the implements, the oversized lever rests in close proximity to the implements when moved to its lowered position. In one embodiment of this aspect of the inventive concept, a unitary side plate is flanked by a set of implements on both sides and penetrated by shafts of quick release mechanisms at both ends. The mechanisms both comprise oversize cam levers that when in the lowered position rest along the implements on both sides of the tool. Preferably, embodiments of this aspect of the inventive concept comprise implement sets that are without sharp or pointed damaging surfaces, or include cam levers that are sufficiently sized to significantly conceal such damaging surfaces when the implements are folded closed along the implements as the tool is carried or used.
An embodiment of an elongated folding interchangeable implement apparatus is shown in
The handle of the apparatus is comprised of an upper 08 and a lower side plate 10. Voids through each side plate at a first end 12 of the handle are coaxial and adapted for commonly receiving the removable shaft 04 of the quick release mechanism. A rivet 14 having a shoulder that is approximately the same width as the implement set is used to secure the side plates at the second end 16 of the handle.
The implement set of the apparatus shown in
The cam lever 02 of quick release mechanism includes a bifurcated end having branches that span the shaft 04 and which are hingedly connected to opposite sides of the shaft by a hinge pin 24. Together, the furcations, the pin, and the proximate end of the shaft form a hinge joint 26. Each branch, e.g., furcation of the lever further includes a cam profile 28 having a higher portion 30 positioned against the upper side plate 08 when the cam lever 02 is placed in the lowered position, i.e., adjacent and superimposed upon the upper side plate as shown in
The base ends 22 of the implements are pivotally connected to the shaft 04 of quick release mechanism and are in sliding contact with one another as well as with one of the side plates. Aligned with the side plates in the lowered position, the cam lever 02 functions together with the retainer 06 to tension the shaft and urge the side plates and implements together in the direction of the retainer, thereby increasing friction and inhibiting the implements from rotating about the shaft. When inhibited from being rotated or held in a particular position of rotation about the shaft, the implements are referred to herein as immobilized.
Operating the quick release mechanism is simple. To immobilize the implements, the retainer 06 should be adjusted to coordinate with the cam lever 02 to produce adequate clamping action against the implements and side plates. The clamping action may be varied from an amount that merely inhibits rotation of the implements slightly to an amount that substantially inhibits rotation. If insufficient friction is produced by a particular adjustment of the retainer, the cam lever is raised and the retainer moved closer to the hinged end of the quick release mechanism shaft. In contrast, should the position of the retainer be such that the cam lever is unable to be folded against the handle e.g., adjacent to the upper side plate 08, the retainer should be adjusted so that it is located further from the hinge end of the shaft.
As shown in
It should be noted that as described herein the term, “raised position” includes positions of the cam lever 02 which when pivoted from the lowered position are before or after the cam lever is perpendicular to the handle so long as the high portion 30 of the cam profile 28 is pivoted off the handle side plate 08 or away from pointing in the direction of quick release mechanism shaft retainer 06.
In addition to providing clamping force for immobilizing the implements, the quick release mechanism is advantageous for substituting or renewing implements. Should it be desirable to exchange the implements shown in
Referring now to the inventive concept in general, persons skilled in the art will recognize that the quick release mechanism and rivet shown in
Quick release mechanisms according to the concept of the present invention may be comprised of different types of retainers, hinge joints, and cam adjustment components so long as the mechanism incorporates a shaft that pivotally connects an implement set to a handle and releasably provides clamping force to the outside of side plates that is sufficient to immobilize implements through the action of a hinged lever. Mechanisms may be capable of providing minimal to very significant clamping force depending on the design. In some embodiments of the inventive concept, quick release mechanisms having levers in the lowered position maintain shafts under tension as implements are moved from between the handles to exposed positions as the immobilizing effect of the mechanism merely provides moderate resistance to rotation. Such mechanisms and methods of operation are particularly functional with handles providing over travel stops. In other embodiments, quick release mechanisms are substantially robust and adjusted to provide significant clamping force that substantially inhibits implements from rotating and therefore must have cam levers raised to rotate implements.
Acceptable quick release mechanism may incorporate one or more washers along their shafts, outside the side plates, for transferring clamping forces to the apparatus handle. In some embodiments, an interchangeable implement tool includes a quick release mechanism having a specialized washer located at the hinged end of the shaft outside the side plate. The specialized washer includes a cupped recess adapted to slide against a cam profile of the lever when the lever is moved about the hinge.
Retainers of interchangeable implement tools according to the inventive concept, function to maintain the position of a quick release mechanism shaft outside their neighboring side plate as the shaft is pulled from the opposite end by action of the cam lever. Shaft extending retainers providing substantial variations in shaft length are preferable in the sense that they allow for the interchange of implement sets having substantially different widths. The extending retainers may be threaded for providing adjustment at different lengths or in alternate embodiments may take the form of removable pins, clips, or the like, being fastened at multiple positions along the end of a quick release mechanism shaft adapted for receiving the retainer opposite a lever hinge joint. In preferred non-adjustable embodiments, the non-adjustable retainers are matched with handles and implement sets that together comprise pre-determined widths. In such embodiments, thicker replacement handle side plates may be used to compensate for wear or lack of adjustment in the quick release mechanism.
In certain embodiments of interchangeable implement tools having quick release mechanisms with shaft extending retainers, retainers may be designed as elongated nuts having threads that engage the shaft over a long portion to prevent the shaft from protruding from the nut when the mechanism is made part of an apparatus with an implement set having a narrow width. In a portion of a preferred embodiment as shown in
As the number of installed implements for the tool in
Hinge joints of tools according to the inventive concept include a cam lever and retainer at opposite ends of a substantially inelastic shaft and function by turning a higher portion of a cam in the direction of a retainer to produce an implement immobilizing clamping force. Shown in
Preferably the amount of clamping force transferred by a hinge joint is made adjustable. For example, the hinge joint shown with the remainder of a quick release mechanism in
Other acceptable hinge joints comprise a cam lever 02 with a single cam profile 28 that pivots on an offset bifurcated shaft 04, an embodiment of which is shown with a knurled adjustable retainer 06 in multiple views in
In accordance with the inventive concept, alternate views of an interchangeable implement apparatus having first and second quick release mechanism pivotally connecting a first and second implement set to opposite ends of a common handle 36 are shown in
As shown in
Like the first quick release mechanism 38, the second quick release mechanism 40 includes a second quick release mechanism shaft 42 that is non-extendable. The second shaft 42 retains a second implement set on the second end of the handle. The second mechanism 40 is situated along the handle, inverted and parallel to the first quick release mechanism, at a sufficient spacing to avoid interferences between the rotating implement sets.
The quick release cam levers 02 are hinged to the shafts opposite adjustable threaded retainers 06. The cam levers include cam profiles 28 adjacent to the side plates and opposed on the shafts by the retainers 06 which are adjusted to provide sufficient tension to immobilize the implements when the cam profiles are made to urge the side plates by action of the cam levers.
The quick release mechanisms also include cupped washers 46 placed along the shafts between the cam levers and the side plates. The washers 46 have through voids that allow them the travel along the shafts, transferring force from the cam profiles 28 to each side plate.
Protruding from the side plates and contacting the cam levers opposite each hinged end is a tab 48. The tabs prevent the quick release mechanism shafts from rotating in the handle and secure the levers adjacent to and in alignment with the side plates.
In still another embodiment, an interchangeable implement tool comprises a first 38 and second 40 quick release mechanism as shown in
Referring now generally to tools of the inventive concept, cam levers may be slotted to accept handle tabs for the purpose of keeping the levers secure. Also, other components in addition to tabs may serve as tab means to keep cam levers of interchangeable implement tools of the inventive concept in alignment with the handle side plates. Such components might include magnets or channels in the handle or the like, so long as the components engage the cam levers in the lowered position and inhibit the levers from becoming misaligned. In another embodiment, two quick release mechanisms may be arranged in a handle having cam levers on the same side of the tool so that the levers mechanically interface when placed in a lowered position against the handle.
Referring again to the tool shown in
As shown in
In the embodiment of the inventive concept shown in
The embodiment of an apparatus shown in
Implements of the sets shown in
In general, embodiments having continuous back plate handles preferably also comprise sets of implements with base ends having widths that are multiples of a common fraction of the distance between side plates to maximize the combinations of implements that might be installed. Shown in
Referring again to the inventive concept more generally, tools may comprise a single or multiple quick release mechanisms retaining interchangeable implements in a single handle side plate pair. Handles with a quick release mechanism at one end may be also include a conventional implement axle and implement rotation inhibitor permanently fixed between the handle side plates to secure rotating but non-interchangeable implements at an opposite end. In interchangeable implement tools incorporating these features, fixed implement axles are particularly appropriate for mainstay implements such as knife blades, etc., since such implements are likely to be desired in the selection of implements for the tool. In addition, conventional rotation inhibiting components such as spring stops may be directly combined with exchangeable implements retained by quick release mechanism shafts for limiting rotation.
Shown in different implement configurations in
The implement set 44 includes implements base ends 58 that are in sliding contact with one another, and instrument ends that function as a knife blade and a cross-head screwdriver. In configurations 7A and 7B the screwdriver 20 is shown in an exposed position, with its instrument end approximately 90 degrees from between the side plates. The retainer 06 (out of view in 7B) is adjusted so that the mechanism provides substantial clamping force to the side plates when the cam lever 02 is in the lowered position, immobilizing the screwdriver implement 20 in the exposed position as shown. Although not fully extended and without encountering an over travel stop, the screwdriver 20 of the tool is useful for driving screws in obstructed spaces while in this position.
With the lever moved to the raised position, the instrument end of the screwdriver may be rotated between the handle of the tool and the knife implement 18 extended. As shown by configuration 7C, the tool is viewed from the opposite side with the screwdriver implement 20 stowed, the knife implement 18 instrument end rotated to an exposed position, and the cam lever (not shown in 7C) placed in the lowered position. In configurations 7A and 7C, a stop spring 60, fixed to the upper handle side plate 08 in alignment with the knife implement 18 makes contact with the base end 58 of the knife implement to limit rotation of the implement.
In general, the mechanism of the interchangeable implement tool shown in
Aspects of the inventive concept are applicable to complex embodiments of folding tools. Shown in
Four quick release mechanisms, each having a cam lever 02 hinged to a shaft 04 opposite a threaded retainer 06 serve as implement axles on the first ends 12 and the second ends 16 of the handle side plate pairs. Shown in the lowered position, the levers 02 are secured adjacent to each side plate by tabs 48 protruding from the side plate pairs. The levers 02 are moveable between raised and lowered positions and include integral cam profiles (not shown). When the levers are placed in the lowered position, as shown, the mechanisms function to produce clamping forces on the outside of the side plate pairs.
Within each of the implement sets retained between the first ends 12 of the side plate pairs is a single jaw 62 of a pliers. The jaws 62 are pivotally joined together at a fulcrum 64, forming a complete first class lever implement that is operable as a set of pliers when the jaws 62 are extended from their respective handle side plate pairs, as shown. The jaws 62 are limited in rotation by contact with the back plates at their base ends 22 and are further immobilized by clamping action from the quick release mechanisms. When the jaws 62 are in the extended position, the side plate pairs function together as a handle 36 for squeezing, as the jaws are urged to pivot around the fulcrum 64.
In alternate embodiments, one or more of the quick release mechanism shafts shown or described in
Specific embodiments shown or described are intended to be exemplary rather than limiting. Additional embodiments combining features and details of the disclosure herein are now made obvious to persons skilled in the art and understood to be in keeping with the spirit and scope of the inventive concept and appended claims.
This application claims priority to a provisional application, U.S. Ser. No. 61/647,668, filed May 16, 2012, entitled Folding Interchangeable Implement Apparatus, by Richards, Todd, which is hereby incorporated by reference.
| Number | Name | Date | Kind |
|---|---|---|---|
| 153119 | Schofield | Jul 1874 | A |
| 7926136 | Yale et al. | Apr 2011 | B2 |
| 20080086822 | Elsener | Apr 2008 | A1 |
| Number | Date | Country | |
|---|---|---|---|
| 20130305460 A1 | Nov 2013 | US |
| Number | Date | Country | |
|---|---|---|---|
| 61647668 | May 2012 | US |