The present disclosure relates to folding knives, and more specifically, to a folding knife that can be taken apart without using any tools.
Many of the knives in the market have the capability of being taken apart and put back together by the customer to permit cleaning, maintenance, repair or the replacement of parts. Some of the knives require tools to be disassembled while others are capable of being taken apart and put back together without using tools.
A knife according to the present disclosure is capable of being fully disassembled by following a specific sequence without using any types of tools. The knife can be assembled using the opposite sequence of disassembling the knife.
The knife according to the present disclosure includes several components. Under a preferred disassembly operation, the knife can be disassembled into the following parts: 1) a first connection pin, 2) a first frame member of a handle of the knife, 3) a second frame member of a handle of the knife, 4) a latch at the end of the handle, 5) a back frame member between the first and second frame members of the handle, 6) a pivot retainer on the second frame member, 7) a second connection pin, and 8) a blade of the knife.
Under the preferred disassembly operation, a latch at a first end of a handle is released from a closed position (e.g., locked position) to an open position (e.g., unlocked position). The rotation of the latch causes the first connection pin coupled to the latch to rotate. When the first connection pin is fully rotated by the latch a first end of the first connection pin is aligned with a hole in the first frame member to permit the first connection pin to be slidably removed from the first and second frame members, the back frame member, and the latch. When the first connection pin is fully removed, the back frame member can rotate about a pin at a second end of the knife. When the back frame member is lifted up, the pivot retainer that is held in the locked down position on the back frame member can be released from its position on the second frame member. The release of the pivot retainer allows a user to separate the first and second frame members, the back frame member, and the blade from each other. In sum, the knife according to the present disclosure may be taken apart according to the preferred disassembly operation described above only using the user's hands; no tools are needed.
The assembly operation can be performed by employing the opposite sequence of the sequence for the disassembly operation. That is, after the first and second frame members, the blade, and the back frame member are aligned, the second connection pin slides through the corresponding hole in each of them. The pivot retainer is slidably inserted on the second frame member to couple to and lock in position a head of the second connection pin extending through the first frame member, the blade, and the second frame member. The pivot retainer couples to the head of the pin protruding from a side surface of the second frame member. Once the pivot retainer is fully inserted, the back frame member which is coupled to both sides of the first and second frame members rotates along the axis of the pin at the second end of the knife and a bottom surface of the back frame member contacts and pushes down the top surface of the pivot retainer (or the back frame member holds in the pivot retainer) to place the pivot retainer in a closed position (e.g., locked position). When the back frame member is fully rotated down to a closed position (e.g., locked position), the first connection pin is inserted into holes that extend through each of the first frame member, the latch, the back frame member, and the second frame member. Finally, the latch is rotated from an open position to a closed position which concurrently causes the connection pin to rotate so that the first frame member, the latch, the back frame member, and the second frame member are held together in a locked position by the connection pin.
The knife according to the present disclosure does not include tool required fastening means such as bolts or nuts. The knife is fastened and held together using a combination of the connection pins, pivots, detents and other components, including a latch, that are positioned to ensure that the knife is securely held together when the latch is in the closed position and can be easily taken apart when the latch is rotated by hand to the open position.
In the following description, certain specific details are set forth in order to provide a thorough understanding of various disclosed embodiments. However, one skilled in the relevant art will recognize that embodiments may be practiced without one or more of these specific details, or with other methods, components, materials, etc. In other instances, well-known structures, configurations associated with knives, folding knives, and other various structures associated with the above have not been shown or described in detail to avoid unnecessarily obscuring descriptions of the embodiments.
Unless the context indicates otherwise, throughout the specification and claims which follow, the word “comprise” and variations thereof, such as, “comprises” and “comprising” are to be construed in an open, inclusive sense that is as “including, but not limited to.” The terms such as “including,” “having” used herein are generally intended to allow other components to be added unless the terms are used with the term “only”. Further, the terms “first,” “second,” and similar indicators of the sequence are to be construed as interchangeable unless the context clearly dictates otherwise.
Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, the appearances of the phrases “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the content clearly dictates otherwise. It should also be noted that the term “or” is generally employed in its broadest sense, that is, as meaning “and/or” unless the content clearly dictates otherwise.
The shapes, sizes, dimensions (e.g., length, width, height, thickness, radius, diameter, area, etc.), ratios, angles, number of elements, and the like illustrated in the accompanying drawings for describing the embodiments of the present disclosure are merely examples, and the present disclosure is not limited thereto. Like reference numerals generally denote like elements throughout the specification.
Components are interpreted to include an ordinary error range even if not expressly stated.
When the position relation between two parts is described using the terms such as “on”, “above”, “below”, and “next”, one or more parts may be positioned between the two parts unless the terms are used with the term “immediately” or “directly”.
A size and a thickness of each component illustrated in the drawing are illustrated for convenience of description, and the present disclosure is not limited to the size and the thickness of the component illustrated. However, the specific shapes, sizes, dimensions (e.g., length, width, height, thickness, radius, diameter, area, etc.), ratios, angles, number of elements of the example knife illustrated in the drawings are of an actual embodiment according to the present disclosure.
The features of various embodiments of the present disclosure can be partially or entirely adhered to or combined with each other and can be interlocked and operated in technically various ways, and the embodiments can be carried out independently of or in association with each other.
Referring to
Referring to
The blade 10 includes an open space (or hole) 13 for decorative reasons and it also can assist some users in being able to use their fingers to pull out the blade 10 from a closed position.
Components aligned along the P-axis will be explained. In the center portion of the P-axis, a blade 10 includes a C-shaped hole 64 and adjacent to it a circular recess 66 for the bearings 58, 60 and the washers 56, 62. In one embodiments, the bearings 58, 60 may be skiff bearings. A first frame member 34 and a second frame member 46 includes a recess 72 to accommodate the bearings 58, 60 and the washers 56, 62. A circular recess 72 is shown in the inner surface of the second frame member 46. A corresponding recess in the inner surface of the first frame member 34 is not shown from the view in
A first pin 26 which has a head portion 26a, a first body portion 26b, a bottom portion 26c, and a second body portion 26d between the first body portion 26b and the bottom portion 26c. As shown, the second body portion 26d has a smaller diameter than the diameter of the adjacent first body portion 26b and the bottom portion 26c. The first pin 26 can be taken apart but are generally used together as one piece.
The first pin 26 connects all the components along the P-axis together. When the knife is fully assembled and ready for use, the first pin 26 extends through a hole 90 of the first pivot member 30, a hole 92 of the first frame member 34, a hole 94 of the knife blade and a hole 96 of the second frame member 46. The pin 26 is held in position by the second pivot retainer 54 as explained elsewhere herein. On the first frame member 34, a first pivot retainer 30 is located. On the other side, a second pivot retainer 54 is located on the second frame member 46.
The term “hole” is used herein with its broadest meaning and includes aperture, space, blind hole and the like. To the extent a more specific meaning is intended, this will be clear from the text of the application, the figures, the use and the context.
The first pivot retainer 30 includes a circular shape on one end that allows the first pin 26 to extend through. The second pivot retainer 54, on the other hand, includes a C-shape on the same corresponding end that allows the first pin 26 to extend through. In a locked position or in an assembled position, the C-shaped end 54c of the second pivot retainer 54 connects to the second body portion 26d and rests on the second body portion 26d to snugly fit between the space between the first body portion 26b and the bottom portion 26c.
However, during a disassembly process of the knife 1, the second pivot retainer 54 slidably moves out from the second body portion 26d of the first pin 26 and detaches from the second frame member 46 along an S-axis. The first pivot retainer 30 is also referred to as an inactive pivot retainer and the second pivot retainer 54 is also referred to as an active pivot retainer in the sense that during the disassembly process of the knife 1, the first pivot retainer 30 is attached to the first frame member 34 through the first pin 26 and is not disassembled or taken apart according to the preferred disassembly process. That is, the preferred disassembly process is for the user to easily take the knife apart only using the user's hand and fingers. For example, although possible but not preferred, a user may be able to disassemble the knife 1 by using additional tools other than the user's hand and fingers. The second pivot retainer 54, on the other hand, is capable of slidably moving out of the second frame member 46 by releasing itself from the second body portion 26d of the first pin 26 during a preferred disassembly process. Accordingly, the second pivot retainer 54 is referred to as an active pivot retainer as it takes an active role during the preferred disassembly process.
Components aligned along an R-axis will be explained. In the center portion of the R-axis, a back frame member 18 includes two circular holes 19, 21 on each distal end of the back frame member 18. A first circular hole 19 at an end of the back frame member 18 closer to the blade 10 has a smaller diameter than a second circular hole 21 at an opposite end of the back frame member 18. A third pin 70 extends through the first circular hole 19. Each end of the third pin 70 are fit in a recess at each frame 34, 46, respectively. The length of the third pin 70 in the R-axis direction is sufficiently long to protrude on both sides of the back frame member 18 but does not extend through the first frame member 34 and the second frame member 46 (see
Components aligned along a Q-axis will be explained. A second circular space 21 of the back frame member 18, an hole 37 of the latch 38, a hole 33 of the first frame member 34, a space 47 of the second frame member 46, a hole 51 of the pocket clip 50 is aligned on the Q-axis, and the second pin 22 extends through the above-mentioned holes and connects them together.
The second pin 22 includes a head portion 22a and a body portion 22b. Generally, the head portion 22a and the body portion 22b are connected to each other and used as a single piece. For example, during the disassembly process, the head portion 22a is not separated from the body portion 22b. The body portion 22b includes various sections which will be described in connection with
Referring to
A user may use their finger to access a space FS between the first frame member 34 and the second frame member 46 to remove the latch 38 from the holding pin 42. The latch 38 has a bottom surface 38S that sits on an inner shelf surface 34S of the first frame member 34. A width W1 of the bottom surface 38S is greater than a width W2 of the inner shelf surface 34S so as to provide a space for the user's finger to push up the latch 38 when the user wishes to disassemble the knife 1.
The latch 38 closes when it hits a shelf or the inner shelf surface 34S. The recess 38c contacts and wraps around the holding pin 42. The holding pin 42 provides additional measure to hole the latch 38 closed and to also let the user know when the latch is locked in the closed position.
The latch 38 also includes a recess 41 also referred to as a fingernail box 41, for short in some instances, a nail box 41. This permits the user to alternatively place their fingers between the space FS to place their fingernail, into the nail box 41 of the latch 38 and lift the latch 38 up to release it from a closed or locked position. That is, the fingernail box 41 assists the user to get a hold of the latch 38 so that the user can use their finger nail to open the latch 38.
The latch 38 includes a hole 39 for a detent 35 on a first frame member 34. The detent 35 also provides a firm locked position in additional to the holding pin 42 and the inner shelf surface 34S of the first frame member 34. The hole 39 can be a blind hole, namely a recess or a complete hole. The type of detent 35 shown in
Referring to both
The second oval portion 22y has substantially the same or similar dimension and size as hole 37 of the latch 38. When the second pin 22 enters into the latch 38, the size of the second oval portion 22y snuggle fits into the hole 37 of the latch 38 so that when the latch 38 rotates, this causes the second pin 22 to also rotates accordingly. The second pin 22 enters into the hole 37 of the latch 38 until a side surface of the latch 38 contacts a leftover surface between the second oval portion 22y and the second cylindrical portion 22z.
A hole 34H in the first frame member 34 includes two portions so that the first oval portion 22w and the first cylindrical portion 22x can enter into the hole 34H. A first portion includes a recess having walls or side walls 80 that has a size and dimension so that once the first oval portion 22w enters the hole 34H, the second oval portion 22y can further rotate within the walls 80 between a closed position (e.g., position along the R1-axis) and a completely open position (e.g., position along the R3-axis). The first portion is a hole having an oval shape 33. The hole 34H has a second portion that includes a different recess. The second portion has a circular shape and includes retaining member 82 on the edges that is not aligned with the oval shape. The retaining member 82 permits the head 22w of the pin 22 to be held in the locked position in the hole 34H when it is perpendicular to the oval opening 33.
A second cylindrical portion 22z of the second pin 22 contacts an inner surface of a hole 51 of a pocket clip 50 and contacts an inner surface of a hole 47 of the second frame member 46. A detent 53 is located adjacent to the hole 47 of the second frame member 46 so that the pocket clip 50 can be firmly fixated in position. The detent 53 serves as additional means on top of the second pin 22 to place the pocket clip 50 to the second frame member 46. A shelf surface 46S of the second frame member 46 may also serve as a place for the pocket clip 50 to rest on and also fixate its position to the second frame member 46.
As shown in
The various components of the knife 1 including frame members used may be manufactured using titanium. However, this is only one example and other materials available in the art may be used to manufacture the components of the knife according to the present disclosure.
These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.