The present invention relates to the paper converting field and similar products, and in particular it relates to a unit for folding or interfolding sheets of paper in a machine for folding or interfolding sheets of paper.
As known, folding and interfolding machines exist equipped with systems for causing the worked sheets of paper to adhere on the surface of rolls, in order to guide them along a predetermined trajectory to carry out the fold according to a determined folding or interfolding configuration.
The systems that carry out the aforementioned adhesion provide mechanical pliers, or alternatively, pneumatic suction systems.
The systems of mechanical type normally provide pliers distributed along the circumference of the folding roll and arranged to selectively and alternatively move between a gripping configuration and a releasing configuration of the worked web or sheet. The succession of the gripping and releasing steps of the sheets by the two folding or interfolding rolls, allows to carry out a determined number of folds on the worked web, or sheets.
Patent No. EP1520819 describes, for example, an interfolding machine where the folding rolls are equipped with pliers and wedges in such a way that a wedge of a folding roll is able to introduce the sheets into a respective pliers of the other folding roll. The wedges have to be moved according to two degrees of freedom, in order to have a swinging and a radial motion, in order to be able to fit with the pliers arranged on the other roll with which they cooperate.
However, the mechanical systems are not able to work at high speed because the devices of a roll causing the introduction of the web or sheet of paper into the pliers of the other roll as well as the actuation devices of mechanical type, and that cause the pliers to move from the gripping configuration to the releasing configuration and vice versa, are not able to work synchronously with each other at high speed. Furthermore, these devices are very complicated, expensive and need to be often subjected to maintenance interventions due to the wear of the wedges and their breaking that frequently occur.
In the case of pneumatic suction systems a device is provided for generating a predetermined vacuum degree, normally a vacuum pump, pneumatically connected to the inner part of the suction roll. More precisely, the surface of the suction roll is provided with a determined number of rows of suction holes distributed on the roll surface in such a way to cause the worked web, or sheet, of paper to adhere only at determined portions of the same. Normally, a suction roll is provided with 3, or 4, close couples of rows of suction holes positioned at 120°, or 90°, with respect to each other, and pneumatically connected to the device for generating a predetermined vacuum degree at determined angular positions of the suction roll, in such a way to cause the worked web or sheet of paper to adhere at a determined sector of the surface of the suction roll.
A known type of suction rolls is, for example, described in EP1457444. In particular, the folding roll comprises a tubular body provided with the aforementioned plurality of rows of holes, for example 4 couples of rows of holes positioned at 90° with respect to each other and configured to rotate during working conditions about a longitudinal axis. The suction roll is, furthermore, provided with a second tubular body mounted within the aforementioned tubular body and coaxially to it. In particular, the inner tubular body is pneumatically connected to a device for generating a determined vacuum degree, and two sealing members are, furthermore, provided that extend longitudinally between the aforementioned tubular bodies at opposite sides of the, or each, aperture. In this way, the inner tubular body, the internal surface of the external tubular body and the two longitudinal sealing members, define together a suction chamber at a determined position of the suction roll.
Therefore, the web or sheet of paper is sucked by the suction chamber at a first point P1 having a first predetermined angular position, at which a longitudinal row of suction holes is positioned by the rotation of the external tubular body at the aforementioned suction chamber, or, more precisely, immediately downstream of the first sealing sheet of paper is instead, then, released at a second point P2, having a second predetermined angular position, at which the aforementioned longitudinal row of suction holes is positioned by the rotation of the external tubular body at a position external to the aforementioned suction chamber, or, more precisely, immediately downstream of the second sealing member. Therefore, the web or sheet of paper is retained on the portion of the surface of the suction roll comprised between the first and the second point P1 and P2 to carry out the aforementioned cutting or folding operation, or the movement along the machine.
However, the solution described in EP1457444, as well as other analogous prior art solutions, has some drawbacks.
In particular, the speed at which the web or sheet of paper is folded, or interfolded, by the folding unit, cannot exceed a predetermined advancing speed threshold value, normally about 150-200 m/min, value that is established by the constructional and functioning limitations of determined components of the machine.
In fact, if the aforementioned speed values are not met, during the functioning of the machine, drawbacks of different nature can occur. In particular, if the aforementioned threshold values are exceeded, due to the inertia of the paper, the worked web or sheet, remains adhered to the surface of the suction roll also after the second angular position, that means to a portion of the surface that is positioned downstream of the second sealing member. This causes a fold of the web or sheet of paper that is not accurate and besides unavoidably compromising the quality of the final product, in particular forming unwanted folds, can also causes jamming of the paper that obliges to stop the machine to remove the jammed paper with consequent loss of time and productivity.
Therefore, in order to avoid the aforementioned working and quality problems of the final product it is necessary to operate at predetermined speeds beyond which it is not possible to work.
Analogous drawbacks have been found in the prior art machines also when a web, or sheet of paper having a paper weight different from a predefined paper weight on the basis of which the aforementioned suction roll has been designed. In fact, due to the higher inertia that a higher paper weight shows with respect to a paper with a lower paper weight, if a web or sheet of paper with a paper weight greater than a predetermined paper weight, the worked web, or sheet of paper remains adhered to the suction roll surface beyond the predefined releasing point, and, in general, tends to cover more space once that the suction of the roll ends, thus causing the aforementioned functional and product quality problems. Therefore, the prior art machines having suction rolls are rigid because they have to accept quality compromises to be able to work webs or sheets of paper with different paper weights.
Other examples of folding rolls with analogous drawbacks are also described in WO2019/207434, US2007135286 and WO2004/071921.
It is, therefore, an object of the present invention to provide a folding or interfolding unit which is able to overcome the aforementioned drawbacks of the folding or interfolding units of prior art.
It is, in particular, an object of the present invention to provide a folding or interfolding unit that is structurally easier than the prior art units, able to produce a final product of excellent quality even at high advancing speeds of the web or sheet of paper along the machine, in particular higher than 300 m/min.
These and other objects are achieved by a folding or interfolding unit of a plurality of sheets of paper, comprising:
Other technical characteristics of the present invention and the related embodiments are set out in the dependent claims.
In particular, each actuation group can provide a guide member configured to guide each mechanical gripping member at a time along a predetermined trajectory during rotation of the folding or interfolding roll about the longitudinal axis. More in particular, the guide member can comprise at least one closing stretch arranged to cause each mechanical gripping member to move from the releasing configuration to the gripping configuration, and at least one opening stretch arranged to cause each mechanical gripping member to move from the gripping configuration to the releasing configuration.
Advantageously, each adjustment group can be configured to rotate the guide member with respect to the folding, or interfolding roll about the respective respective longitudinal axis to position the guide member in the predetermined spatial position.
In an embodiment of the invention, each guide member can comprise a first portion provided with the closing stretch, and at least a second portion provided with the opening stretch, and wherein at least one between the first and the second portion of the guide member can be configured to move with respect to the respective folding, or interfolding roll to position in a predetermined spatial position.
In particular, the adjustment group can comprise a first displacement device configured to rotate the first portion of the guide member with respect to the respective folding, or interfolding roll to position the same in a first predetermined spatial position, and a second displacement device configured to rotate the second portion of the guide member with respect to the respective folding, or interfolding roll to position the same in a second predetermined spatial position, in such a way to adjust the position of the gripping point and of the releasing point independently from each other.
Preferably, each folding or interfolding roll, furthermore comprises a fixed tubular body positioned coaxially to the aforementioned tubular body, the fixed tubular body being provided with an external lateral surface and with an internal lateral surface communicating with each other by at least one aperture and having a longitudinal cavity pneumatically communicating to the aforementioned device for generating a determined vacuum degree.
In particular, the aforementioned vacuum distribution device comprises a suction chamber pneumatically communicating to the aforementioned longitudinal cavity and delimited by an internal lateral surface of the aforementioned tubular body and laterally by a first and a second sealing element which extends longitudinally to the aforementioned tubular body. More in particular, the aforementioned suction chamber is configured to selectively pneumatically connect the aforementioned longitudinal cavity to a suction hole at a time between the first and second predetermined angular positions (P1, P2).
According to another aspect of the invention, a method for folding or interfolding a plurality of sheets of paper, comprises the steps of:
The invention will now be shown with the following description of its exemplary embodiments, exemplifying but not limitative, with reference to the attached drawings in which:
Figures from 10A to 10D diagrammatically show a possible operative sequence carried out by an embodiment foreseen by the invention of an actuation group of a folding, or suction roll;
Figures from 13A to 14B diagrammatically show another alternative embodiment of a folding or interfolding roll according to the invention in different working configurations;
As diagrammatically shown in
Still as diagrammatically shown in
In particular, still as diagrammatically shown in
According to the present invention, each gripping group 30, furthermore, comprises, at least one suction hole 16. In particular, the, or each, suction hole 16 is arranged to cause the or each sheet of paper 5 to be sucked in order to be introduced into the gripping member 15. More in particular, the, or each, suction hole 16 is pneumatically connected to a device for generating a predetermined vacuum degree, not shown in the figure for simplicity, by a vacuum distribution device. This latter is configured to selectively pneumatically connect a suction hole 16 of the folding or interfolding roll, 1a, or 1b, to the aforementioned device for generating a determined vacuum degree and to cause the, or each, sheet to be sucked between a position of starting suction P1′ and a position of ending suction P2′. In particular, the, or each, suction hole 16 can be pneumatically connected to the aforementioned device for generating a determined vacuum degree between a point of starting suction P1′, preferably positioned upstream of the gripping point, and a point of ending suction P2′ positioned upstream, or downstream, of the releasing point.
The particular technical solution according to the present invention allows, with respect to the prior art solutions, to work the sheets 5 in order to fold, or interfold them at a speed of, or even higher than 300 m/min, in particular because the mechanical gripping members 15 associated to the aforementioned suction holes 16 are able to catch and release the, or each, worked sheet 5 at extremely accurate angular positions besides exerting a higher gripping strength on the, or each, sheet 5. Furthermore, the present solution allows to avoid the use of wedges, or other mechanical introduction members, to introduce the paper into the gripping members 15.
As for example diagrammatically shown in
More precisely, the vacuum distribution device comprises a suction chamber 26 pneumatically connected to the longitudinal cavity 24 and delimited by an internal lateral surface 12 of the tubular body 10 and, laterally, by a first and a second sealing element 23a e 23b arranged longitudinally to the tubular body 10, in to extend along respective radial directions. More in particular particular, the suction chamber 26 is configured to selectively pneumatically connect the aforementioned longitudinal cavity 24 to at least one suction hole 16 at a time between the aforementioned predetermined angular positions P1′ and P2′, in such a way to cause the or each sheet to be sucked by roll 1a, or 1b and, therefore, to assist the gripping of the same by the gripping member 15.
In particular, the machine equipped with the folding unit 100 as described above is arranged to work as “multi-fold” machine, in particular to produce “Z”, or “W”, or even with more panels, interfolded products. As known, in this type of paper converting machines, a single web of paper is worked and a succession of sheets, which are already partly overlapped to each other, arrives to the folding or interfolding unit from one only direction.
In an embodiment of the invention, the external surface 11 of each folding or interfolding roll 1a, or 1b, can be, furthermore, provided with a plurality of lateral suction holes 3 distributed longitudinally to the aforementioned tubular body 10. In particular, the aforementioned lateral suction holes 3, preferably oriented along respective radial directions, are selectively actuated by a secondary vacuum distribution device. More in particular, the secondary vacuum distribution device is configured to selectively connect at least one row of the aforementioned rows of lateral suction holes 3 to the aforementioned device for generating a determined vacuum degree, or to a supplementary device for generating a determined vacuum degree, at a predetermined second portion of the surface 11 of the folding or interfolding roll, 1a, or 1b, preferably comprised between a point arranged upstream of or coincident with the point of starting suction P1′ and a point arranged downstream of or coincident with the point of ending suction P2′.
In particular, as diagrammatically shown in
More in particular, the aforementioned lateral suction sectors 80 can be “bell” vacuum distributors coaxially arranged at an end of the tubular body 10 of each folding or interfolding roll 1a, or 1b. In particular, each bell distributor device can be arranged coaxially to the tubular body 10, and is preferably fixed. Therefore, during the rotation of the tubular body 10, some zones, or sectors, are formed where the lateral suction holes 3 suck and hold, therefore, at least one sheet 5, in particular at the head 5a, or at the tail 5b, of the same, on the external surface 11 of the respective tubular body 10, some others, instead, where the sheet is not sucked (see
In the embodiment diagrammatically shown in the
In particular, as known, the “single-fold” machines work two webs of paper, which are cut in such a way to obtain two staggered sequences of sheets that are, then, alternately fed to the folding or interfolding rolls 1a and 1b. In this way, each sheet coming from a first direction is overlapped, for half a sheet, to a portion of the sheet coming from a second direction, and vice versa, at the moment when the fold is carried out.
In an embodiment foreseen, a machine for folding or interfolding sheets of paper 5 can be equipped with a folding unit 100 comprising both the mechanical gripping groups 30 according to the invention, and the suction holes 3, and can be provided with a selection device, not shown in
As diagrammatically shown in the figures from 1 to 5, and in detail in the
In the alternative embodiments diagrammatically shown in the figures from 7A to 8B, each gripping group 30 according to the invention, in addition to the aforementioned suction hole 16, can comprise at least one secondary suction hole 17 positioned at the opposite side of the suction hole 16 with respect to the gripping member 15. In particular, each secondary suction hole 17 can be positioned at the external surface of the folding or interfolding roll 1a, or 1b, in particular downstream of the respective mechanical gripping member 15 with respect to the direction of rotation 110. More in particular, the secondary suction hole 17 can be pneumatically connected to the suction hole 16 associated to the same gripping member 15 by a connection duct 18. In this way, it is possible to pneumatically connect, or disconnect, both the suction hole 16 and the secondary suction hole 17 by the same vacuum distribution device.
Advantageously, in a further embodiment foreseen and diagrammatically shown in the
As diagrammatically shown in the enlargements of the
The folding or interfolding unit 100, according to the invention, can comprise, furthermore, an actuation group configured to cause a gripping member 15 at a time of the aforementioned plurality of gripping members 15 to move from the releasing configuration to the gripping configuration and vice versa at determinate angular positions of the tubular body 10 during its rotation about the longitudinal rotation axis 101.
In a possible embodiment foreseen, the aforementioned actuation group 60 can be configured to selectively cause, during rotation of the folding or interfolding roll, 1a, or 1b, a gripping member 15 at a time to move from the releasing configuration to the gripping configuration at a predetermined angular position of the tubular body 10, in order to allow the same to grip the, or each, worked sheet 5. In particular, the actuation group 60 can be, furthermore, configured to cause the gripping member 15 to move from the releasing configuration to the gripping configuration at another angular position that is reached during rotation of the respective folding, or interfolding roll 1a, or 1b. More precisely, the actuation group 60 can be configured to bring the gripping member 15 from the gripping configuration to the releasing configuration in such a way to allow the, or each, sheet 5 to be positioned at an engagement position arranged upstream of the movable portion 15a of the gripping member 15 and internal to the circumference of the tubular body 10 thanks to the contemporary suction action carried out by the or each respective suction hole 16. Then, the actuation group 60 is arranged to move the gripping member 15 back from the releasing configuration to the gripping configuration.
As diagrammatically shown in the figures from 10A to 10D, the actuation group 60 can comprise a cam device. In particular, each gripping member 15 is operatively connected to a support shaft 63 rotatably connected to the tubular body 10, preferably by bearings, not shown for simplicity. In this way, each shaft 63 is rotationally integral with the tubular body 10, but, at the same time, is able to rotate with respect to a respective rotation axis 163, to operate the opening and closing movements of the movable part 15a of the respective gripping member 15.
Advantageously, an end portion 61a of an actuation arm 61 fits on each support shaft 63. At the other end portion 61b the same actuation arm 61 is arranged to support a feeler member 62, in particular of mechanical type, that is able to rotate about a respective rotation axis 162. In particular, the feeler member 62 is arranged to slide along the guide member 70, or sliding race, during rotation of the folding or interfolding roll 1a, or 1b about its longitudinal axis 101. More in particular, the guide member 70 can be a cam configured in such a way to guide the feeler member 62, and, therefore, the respective actuation arm 61, along a predetermined trajectory. More precisely, the guide member 70 is, advantageously, fixed with respect to the respective folding, or interfolding roll 1a, or 1b, and is arranged to cause the movable portion 15a of the gripping member 15 to change inclination with respect to the fixed portion 15b at predetermined angular positions to cause the aforementioned movement of the gripping configuration to the releasing configuration. Advantageously, the feeler member 62 can be maintained in contact with the guide member 70 by a push member 65 or can be slidingly engaged into a shaped groove, also this not shown in the figure for simplicity. For example, the feeler member 62 can be provided with a rolling member, for example a roller, or a wheel, arranged to slide along the aforementioned guide member 70.
In the embodiment diagrammatically shown in the figures from 10A to 10D, the push member 65 is an elastic return member. In particular, the elastic return member 65 is configured to apply on a respective gripping member 15, in particular on the movable portion 15a of the same, an elastic return force arranged to oppose the movement from the gripping configuration to the releasing configuration caused by the opening stretch of the guide member 70. More precisely, the elastic strength of the return member 65 is configured to maintain the movable portion 15a in the gripping configuration (stretch from P1 to P2 of
In the stretch between P2 and P3, instead, the actuation group 60 is arranged to move the movable portion 15a of the gripping member 15 from the gripping configuration to the releasing configuration, where is far-removed from the fixed portion 15b (as can be deduced comparing
In an embodiment of the invention, the actuation group can comprise a desmodromic cam configured to cause the gripping member 15 to move from the releasing configuration to the gripping configuration and the oppose movement, and therefore from the gripping configuration to the releasing configuration. In particular, in this case, the guide member 70 comprises a stretch where is arranged to cause the movable portion 15a to move from the gripping configuration to the releasing configuration and a stretch where is arranged to cause the movable portion 15a same to move from the e gripping configuration to the releasing configuration.
As diagrammatically shown in
In an embodiment foreseen, the movable portion 15a of each gripping member 15 can be made of a flexible material, advantageously in harmonic steel, in such a way to elastically move from the gripping configuration to the releasing configuration and vice versa.
In the further embodiment of the invention, diagrammatically shown in
Also in the embodiment of
According to another aspect of the invention, as diagrammatically shown in the figures from 13A to 19 an adjustment group 50 can be provided configured to move the aforementioned actuation group 60 with respect to the respective folding, or interfolding roll 1a, or 1b. More precisely, the adjustment group is arranged to selectively position the aforementioned actuation group 60 in a predetermined spatial position to which correspond a first and a second predetermined angular position P1″ and P2″ of the gripping point and releasing point. In particular, with “spatial position” of the actuation group 60 is intended the set of the angular positions of the single points which form the same.
Analogously to what has been described above with reference to the figures from 10A to 10D, the actuation group 60 can comprise a guide member 70 configured to guide each mechanical gripping member 15 at a time along a predetermined trajectory during rotation of the respective folding, or interfolding roll 1a, or 1b, about the respective longitudinal axis 101. Preferably, the guide member 70 comprises at least one closing stretch 72 arranged to cause each mechanical gripping member 15 to move from the releasing configuration to the gripping configuration, in particular at the closing point P1, and at least one opening stretch 73 arranged to cause each mechanical gripping member 15 to move from the gripping configuration to the releasing configuration.
As diagrammatically shown in
In the example that is shown in
The adjustment group 50 can be, generally, configured to cause the guide member 70 to rotate. For example, the adjustment group 50 can provide linear motors, pistons and similar mechanical, or electric, or hydraulic, or pneumatic elements.
More in detail, in the case that is shown in the
In the case that is shown in the
As diagrammatically shown in the
In the further alternative embodiment diagrammatically shown in
As diagrammatically shown in the
The embodiments of the folding or interfolding unit described above with reference to the figures from 13A to 19 allows, therefore, to set a determined gripping and/or releasing point P1″ and P2″. This type of configuration can be used also in the cases shown in the figures from 10A to 10D simply replacing the guide member 70 formed by a single piece with a guide member 70 formed by the two portions 70a and 70b, in case each with the respective adjustment group 50a and 50b.
Analogously, with reference to the embodiment of
In this way, it is possible to anticipate, or retard, in general and/or with respect to a reference working configuration, the instant at which the, or each, sheet of paper 5 is gripped by the gripping member 15 and/or the instant at which the web or sheet of paper 5 is released by the gripping member 15. The motors 55a and 55b can be, advantageously, connected and operated by a central control unit, not shown for simplicity, which can adjust the gripping point P1″ and the releasing point P2″ both at the starting up of the folding or interfolding unit 100, and during working conditions. For example, the positions of the gripping point and of the releasing point P1″ and P2″ can be selected depending on the type of product and/or paper that is worked, in particular the paper weight and/or the speed of the machine. The central control unit can continuously displace the gripping point and/or the releasing point P1″ and P2″ depending on the speed of the folding or interfolding unit 100 or at threshold speed values that means displacing the gripping point and/or the releasing point P1″ and P2″ each time that determined threshold speed values are exceeded. The threshold speed values can be determined depending on the type of interfolded product to be produced and/or the paper weight of the worked paper. In this way the machine is constantly and automatically adjusted in order to work very well.
In an embodiment of the invention, in addition to, or alternatively to an automatic adjustment of the position of the gripping point P1″ and/or of the releasing point P2″, it is also foreseen that the adjustment can be carried out by an operator acting directly on an interface man-machine, also called HMI, connected to the central control unit to adjust by hands the folding or interfolding unit 100. The advantage, in this case, is that the operator can set extremely well the folding or interfolding unit 100 without entering the machine. The folding or interfolding unit 100 comprises therefore a plurality of mechanical gripping groups 30, which rotates integrally to the folding rolls 1a, 1b. The mechanical gripping groups 30 are distributed at a constant distance one from the following one, along the circumference of the folding roll 1a, 1b in such a way that the distance between the mechanical gripping group 30 and the following one corresponds to the length of a sheet 5. In this way each gripping member 15 associated to the mechanical gripping group 30 is opened or closed depending on its angular position with respect to the guide member 70. The adjustment groups 50 of each folding roll 1a, 1b allows, therefore, to adjust the angular position of the respective guide members 70 of each folding roll 1a, 1b thus allowing to set the gripping and/or releasing points P1″ and P2″ of all the pliers members 15 of one or both the folding rolls 1a, 1b setting very well the folding or interfolding unit 100.
As diagrammatically shown in the further embodiment of
In other words, therefore, the adjustment unit 50 makes the machine equipped with the folding or interfolding unit as described with reference to the figures from 13A to 20 highly flexible.
The foregoing description exemplary embodiments of the invention will so fully reveal the invention according to the conceptual point of view, so that others, by applying current knowledge, will be able to modify and/or adapt for various applications such embodiment without further research and without parting from the invention, and, accordingly, it is therefore to be understood that such adaptations and modifications will have to be considered as equivalent to the specific embodiments. The means and the materials to realize the different functions described herein could have a different nature without, for this reason, departing from the field of the invention. It is to be understood that the phraseology or terminology that is employed herein is for the purpose of description and not of limitation.
Number | Date | Country | Kind |
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102021000011531 | May 2021 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2022/054122 | 5/4/2022 | WO |