Folding type box-shaped container

Information

  • Patent Grant
  • 6193148
  • Patent Number
    6,193,148
  • Date Filed
    Wednesday, May 26, 1999
    25 years ago
  • Date Issued
    Tuesday, February 27, 2001
    23 years ago
Abstract
This invention pertains to a folding type box-shaped container comprising a container body having a hollow member whose top portion and bottom portion are open, a bottom member removably attached to the bottom portion of the hollow member, and a lid member being fitted onto the top portion of the hollow member. The hollow member has a cross-sectional form of a polygon having N sides, where N is an integer of 4 or more, when the hollow member is cut through a plane perpendicular to an axial line thereof. The hollow member has side surface portions in the number of N, and has lingual portions each of which extends from a lower end portion of the side surface portion. Each lingual portion is folded back inwardly and has two sides and an end. The bottom member having a flat plate portion having a flat form of a polygon having N sides and being analogous to the cross-sectional form of the hollow member, and side wall portions that extend downwardly from the sides of the flat plate portion, with each side wall portion of the bottom member being received within a space formed between each side surface portion and lingual portion of the hollow member. The flat plate portion of the bottom member is to be supported by the ends of the lingual portions, when the folding type box-shaped container is assembled.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a folding type box-shaped container which can be easily assembled and disassembled and which is not bulky in a disassembled state.




As a container, e.g., for foods, chemicals and the like, for example, Japanese Utility Model Publications Nos. JP-Y2-3-27940 and JP-Y2-7-32416 disclose cylindrical containers. These containers have a container body formed by attaching a bottom member


2


made of paper or aluminum to a lower end of a cylindrical member


1


made of paper as shown in FIG.


20


. And, a ring member


3


is embedded in a circumferential portion of an upper end of the cylindrical member


1


which is open, and a circularid member


4


is fitted into the ring member


3


.




The cylindrical member


1


made of paper is fabricated by consecutively winding a kraft paper


6


around a roll


5


which is rotating in the direction of “B” as shown in FIG.


21


. The kraft paper


6


has the form of a roll when supplied. An adhesive is applied to the inner surface of the kraft paper


6


which is taken up around the roll


5


, with an adhesive applicator roll


7


. That is, an adhesive feed roll


8


turns while it is in contact with the adhesive applicator roll


7


, so that the adhesive feed roll


8


feeds a roll surface of the adhesive applicator roll


7


with an adhesive at a constant rate. As a result, the adhesive is applied to the kraft paper


6


which is passed in the direction of “C”, with the adhesive applicator roll


7


. While the kraft paper


6


is taken up around the roll


5


, the cylindrical member


1


is fabricated. The container body having the above-fabricated cylindrical member


1


has high durability due to a multi-layered kraft paper even in a state where an external force is exerted onto a side portion in the direction of an arrow “A” shown in

FIG. 20

, against drop and collapse thereof.




Further, a cylindrical container wholly made of paper, shown in

FIG. 22

, is also known as a conventional container. The container has an internal cylindrical member


9


having a bottom, an external cylindrical member


10


and aid member. The internal cylindrical member


9


and the external cylindrical member


10


are engaged with each other, and the internal cylindrical member


9


has its upper portion projected above the external cylindrical member


10


. The lid member has a circular flat plate portion


11


and a side wall portion


12


extending downward from the circumferential edge of the circular flat plate portion


11


. The side wall portion


12


is formed of a band-like member made of paper, and the side wall portion


12


is bonded to the circumferential edge of the circular flat plat portion


11


with an adhesive. The lid member is fitted onto the upper portion of the internal cylindrical member


9


which is projected from the external cylindrical member


10


.




The above conventional cylindrical containers are shipped, for example, in a state where a chemical or a food are packed in, and such products are distributed from a supplier to an end user. When they are recycled, they are difficult to be folded, so that the cylindrical containers have a problem in that they are bulky. That is, it is difficult to flatten the cylindrical body portions of the above cylindrical containers, and when they are recycled to a shipping plant, they are bulky and require an additional transportation cost. Further, end users have a problem in that since the cylindrical containers have durability in the direction of the arrow “A” in

FIG. 20

, they cannot be flattened. Even when the above conventional cylindrical containers are disposed of as a waste, it takes time to destroy them since they have some strength.




SUMMARY OF THE INVENTION




It is therefore an object of the present invention to provide a folding type box-shaped container which easily permits assembling and disassembling, and which is not bulky in a disassembled state so that it can be easily transported or disposed of as a waste.




According to the present invention, the above object of the present invention is achieved by a folding type box-shaped container comprising a container body having a hollow member whose top portion and bottom portion are open, and a bottom member removably attached to the bottom portion of the hollow member, and a lid member being fitted onto the top portion of the hollow member,




the hollow member having a cross-sectional form of a polygon having N sides, where N is an integer of 4 or more, when the hollow member is cut through a plane perpendicular to an axial line thereof, having side surface portions in the number of N, and having lingual portions each of which extends from a lower end portion of the side surface portion, is folded back inward and has two sides and an end,




the bottom member having a flat plate portion having a flat form of a polygon having N sides and being analogous to the cross-sectional form of the hollow member, and side wall portions extending downward from the sides of the flat plate portion, and




each side wall portion of the bottom member being to be received in a space formed between each side surface portion and lingual portion of the hollow member, and the flat plate portion of the bottom member being to be supported by the ends of the lingual portions, when the folding type box-shaped container is assembled.




In the folding type box-shaped container of the present invention, preferably, the side of the lingual portion of the hollow member which is folded inward is engaged with the side of the adjacent lingual portion, when the folding type box-shaped container is assembled. In this case, the inwardly folded lingual portions can be prevented from falling down toward the axial line of the hollow member. Alternatively, in the folding type box-shaped container of the present invention, each lingual portion has at least one projection on the end thereof, and the flat plate portion of the bottom member has holes in which the projections are to be fitted. This configuration is preferred in view of accomplishing the reliable fitting of the lingual portions and the bottom member and preventing the lingual portions from falling down toward the axial line of the hollow member.




In the folding type box-shaped container of the present invention, the lid member preferably has a flat plate portion having a flat form of a polygon having N sides and being analogous to the cross-sectional form of the hollow member, and side wall portions extending downward from the sides of the flat plate portion. When the lid member is covered on the top portion of the hollow member, preferably, the inner surfaces of the lid member and the outer surfaces of top portion of the hollow member are brought into contact such that the gaps therebetween are as small as possible.




In one preferred embodiment of the folding type box-shaped container of the present invention, preferably, the folding type box-shaped container further has an internal hollow member housed in the hollow member for improving the strength of the folding type box-shaped container on assembling and for improving the sealability of the folding type box-shaped container. Preferably, the lower end of the internal hollow member is supported on the flat plate portion of the bottom member, the internal hollow member has its upper portion projected above the top portion of the hollow member, and the projected upper portion of the internal hollow member is fitted with the lid member. In this case, preferably, the lower ends of the side wall portions of the lid member and the top end of the hollow member are in contact with each other at least partly in a state where the lid member is fitted onto the internal hollow member, i.e., in a state where the container body is closed with the lid member.




In the folding type box-shaped container of the present invention, preferably, N=2m is satisfied where m is an integer of 2 or more, in view of an easiness in folding the folding type box-shaped container.




In the folding type box-shaped container of the present invention, a band-like member can be used for the hollow member, and the hollow member can be fabricated by providing one end of the band-like member with a connection margin, stacking the connection margin on the other end portion of the band-like member and bonding these to each other. Further, the band-like member for the hollow member is preferably provided with bending lines for sectioning it into the side surface portions and sectioning the connection margin from the adjacent side surface portion, which bending lines are preferred for fabricating the hollow member. Further, the band-like member for the hollow member is preferably provided with folding-back lines for sectioning the band-like member into the lower end portions of the side surface portions and the lingual portions and other folding-back lines which are adjacent to, and in parallel with, the former folding-back lines, which folding-back lines of two types are preferred for reliably forming the spaces for receiving the side wall portions of the bottom member between the side surface portions and the folded lingual portions of the hollow member. The distance between one folding-back line and the other folding-back line can be, for example, nearly equal to the thickness of each side wall portion of the bottom member.




When the folding type box-shaped container of the present invention is assembled, the lingual portions extending from the lower end portions of the side surface portions are folded inwardly to form the spaces having a “U”-shape between the lingual portions and the side surface portions in advance. And, while the side wall portions of the bottom member are arranged to face downward, the bottom member is inserted into the hollow member through the opening portion on the top portion of the hollow member, and the side wall portions of the bottom member are received in the above spaces having the “U” shape and the flat plate portion of the bottom member is supported on the ends of the lingual portions. The lingual portions which are folded inward can be prevented from falling toward the axial line of the hollow member when the side of the lingual portion of the hollow member is engaged with the side of the adjacent lingual portion, or when the end of the lingual portion is provided with at least one projection and the holes in which the projections are to be fitted are provided in the flat plate portion of the bottom member. A state where “the side of the lingual portion of the hollow member is engaged with the side of the adjacent lingual portion” includes a state where the side of the lingual portion of the hollow member is engaged with part of the adjacent lingual portion which part is in the vicinity of the side of the lingual portion.




When the folding type box-shaped container of the present invention is disassembled, the side wall portions of the bottom member are withdrawn from the spaces having the “U” shape, and further, the bottom member is taken out of the opening portion on the top portion of the hollow member. For transporting the folding type box-shaped container, the hollow member can be folded flat.




The hollow member, the bottom member, the lid member and the internal hollow member can be produced, for example, from a corrugated board material made of paper, a corrugated board material made of a plastic, or a paper material prepared by laminating inserting paper and paper board(s). The hollow member, the bottom member and the lid member can be formed of one material, materials of the same type or different materials.











BRIEF DESCRIPTION OF THE DRAWINGS




The folding type box-shaped container of the present invention will be explained with reference to Examples hereinafter.





FIG. 1

is a perspective view of the whole of a folding type box-shaped container of Example 1 in which part thereof is cut off.





FIG. 2

is a development of a lid member in Example 1.





FIG. 3

is a perspective view of the lid member being fabricated in Example 1.





FIG. 4

is a schematic vertical-cut cross-sectional view of the folding type box-shaped container of Example 1.





FIG. 5

is a perspective view of a bottom member being fabricated in Example 1.





FIG. 6

is a perspective view showing a process of assembling a container body.





FIG. 7

is a perspective view of a partially cut portion, showing a state where adjacent lingual portions are engaged with each other.





FIG. 8

is a development of a hollow member in Example 1.





FIGS. 9A and 9B

are side views showing the process of folding the hollow member in Example 1.





FIG. 10

is a perspective view of the whole of a folding type box-shaped container of Example 2 in which part thereof is cut off.





FIG. 11

is a schematic vertical-cut cross-sectional view of the folding type box-shaped container of Example 2.





FIG. 12

is a development of a lid member in Example 2.





FIG. 13

is a perspective view of the lid member being fabricated in Example 2.





FIG. 14

is a perspective view of the whole of the folding type box-shaped container being assembled in Example 2, in which part is cut off.





FIG. 15

is a development of a hollow member in Example 2.





FIG. 16

is a development of an internal hollow member in Example 2.





FIG. 17

is a perspective view of the folding type box-shaped container being fabricated in Example 2.





FIGS. 18A and 18B

are side views showing the process of folding the hollow member in Example 2.





FIG. 19

is a schematic vertical-cut cross-sectional view of part of a folding type box-shaped container of Example 3.





FIG. 20

is a perspective view of a conventional box-shaped container.





FIG. 21

is a schematic perspective view showing the process of fabricating a cylindrical member of the conventional box-shaped container.





FIG. 22

is a schematic perspective view of other conventional box-shaped container of which part is cut off.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




EXAMPLE 1





FIGS. 1

to


9


show a folding type box-shaped container of Example 1. As shown in a perspective view of

FIG. 1

in which part is cut off and in a schematic cross-sectional view of

FIG. 4

, the folding type box-shaped container of Example 1 comprises a container body


20


and a lid member


23


. The container body


20


has a hollow member


21


of which the top and the bottom are open, and a bottom member


25


removably attached to the bottom portion of the hollow member


21


. The lid member


23


is for being fitted onto the top portion of the hollow member


21


and closing an opening portion


22


of the hollow member


21


. The hollow member


21


, the bottom member


25


and the lid member


23


are made of a corrugated paper board material.




The hollow member


21


has an octagonal cross section (N=8) when cut through a plane perpendicular to its axial line. The hollow member


21


has eight side surface portions


24


and lingual portions or tongues


32


having two sides and an end. Each lingual portion


32


extends from a lower end portion or tongue of the side surface portion


24


and is folded back inwardly. The hollow member


21


is formed by bending a band-like member made of a corrugated paper board material shown in a development of FIG.


8


. The band-like member is provided with bending lines


29


at predetermined intervals for sectioning the band-like member into the side surface portions


24


. Further, one end (left end portion in

FIG. 8

) of the band-like member has a connection margin


30


, and a bending line


29


is also provided between the connection margin


30


and the side surface portion


24


adjacent thereto. Further, the hollow member


21


has the lingual portions


32


extending from the lower end portions of the side surface portions


24


. The lingual portions


32


are formed by providing the lower end portions of the side surface portions


24


with slits


33


continued from the bending lines


29


, and each lingual portion


32


has two sides and an end (see FIG.


8


). For easily folding the lingual portions


32


back inwardly as shown in

FIG. 6

, two folding-back lines


34


A and


34


B are provided between each lingual portion or tongue


32


and each side surface portions


24


(see FIG.


8


). The lower end portions of the side surface portions


24


and the lingual portions


32


are sectioned with the folding-back lines


34


A, and the folding-back lines


34


B are provided adjacently to, and in parallel with, the folding-back lines


34


A and in parallel with the ends of the lingual portions


32


.




When the hollow member


21


is fabricated, first, each lingual portion


32


in a developed state shown in

FIG. 8

is folded inward along the folding-back lines


34


A and


34


B in the shape of the letter U. Further, the band-like member is bent inwardly along the bending lines


29


as shown in FIG.


6


. The sides of each lingual portion


32


which is folded back in the shape of the letter U are engaged with the sides of the adjacent lingual portions


32


which are also folded back in the shape of the letter U (see FIG.


7


). Further, in the above engaged state, mutually adjacent side surface portions


24


are bent along the bending lines


29


in the direction of an arrow “D” (see FIG.


7


), i.e., in such a direction that the side surfaces


24


come nearer with each other, and the side of the fitting lingual portion


32


therefore comes to “eat in” the side of the adjacent lingual portion


32


. As a result, the lingual portions


32


are prevented from falling down in the direction of an arrow “E” in

FIG. 7

, i.e., toward the axial line of the hollow member. The slits


33


provided in the band-like member may be broadened to some extent such that the sides of the adjacent lingual portions


32


which are folded back in the shape of a U-letter are engaged with each other when the side surface portions


24


are bent along the bending lines


29


in the direction of the arrow “D” (see FIG.


7


).




An adhesive is applied to the inner surface of the connection margin


30


on one end of the band-like member in advance. The band-like member is bent inwardly along the bending lines


29


(see FIG.


6


), and the connection margin


30


and the outer surface of the side surface portion


24


of the other end are attached to each other to bond the connection margin


30


to the side surface portion


24


. In the above manner, the hollow member


21


can be fabricated.




The lid member


23


has a flat plate portion


26


having an octagonal flat form nearly analogous to the cross-sectional form of the hollow member


21


and side wall portions


27


extending downwardly from the sides of the flat plate portion


26


.

FIG. 2

shows a schematic plan view of the lid member


23


which is developed before fabricating.

FIG. 3

shows a schematic perspective view of the lid member


23


during the fabricating. The side wall portions


27


extending from the sides of the octagonal flat plate portion


26


are bent downwardly, and a paper tape


28


is wound along the outer surfaces of the side wall portions


27


, whereby the lid member


23


can be fabricated. When the lid member


23


having the above structure is put on the top portion of the hollow member


21


, the inner surfaces of the side wall portions


27


of the lid member


23


and the outer surfaces of the hollow member


21


on its top portion contact with each other with forming almost no gap, whereby the opening portion


22


of the hollow member


21


is closed while the flat plate portion


26


of the lid member


23


. The above paper tape


28


may be replaced with a band or the like to fabricate the lid member


23


.




As an exploded perspective view shown in

FIG. 5

, the bottom member


25


has a flat plate portion


34


having an octagonal flat form nearly analogous to the cross-sectional form of the hollow member


21


and side wall portions


35


extending downwardly (upwardly in

FIG. 5

) from the sides of the flat plate portion


34


. The developed state of the bottom member


25


is substantially the same as that shown in

FIG. 2

except that the dimensions thereof differ. A paperboard support member


36


made of an octagonal corrugated paper board material having a slightly smaller outer shape than the flat plate portion


34


is bonded to the lower surface of the flat plate portion


34


for increasing the strength of the bottom member


25


. The paperboard support member


36


preferably has a size such that the end portions of the lingual portions


32


are received or secured in spaces between the sides of the paperboard support member


36


and the side wall portions


35


of the bottom member


25


.




When the folding type box-shaped container of Example 1 is fabricated, the bottom member


25


is inserted into the hollow member


21


through the opening portion


22


in the top portion of the hollow member


21


while the side wall portions


35


, which define flange of the bottom member


25


, are arranged so as to face downward. Since the lingual portions


32


extending from the lower end portions of the side surface portions


24


are folded inwardly, the lingual portions


32


and the side surface portions


24


form “U”-shaped spaces


37


. And, the side wall portions


35


of the bottom member


25


are received or secured in the “U”-shaped spaces


37


, and the flat plate portion


34


of the bottom member


25


is supported by the ends of the lingual portions


32


(see FIG.


4


). The circumferential edge of the flat plate portion


34


is in contact with inner surfaces of the side surface portions


24


of the hollow member


21


. The outer surfaces of the side wall portions


35


are in contact with the inner surfaces of the side surface portions


24


, and the inner surfaces of the side wall portions


35


are in contact with the inner surfaces of the lingual portions


32


. In this state, the lingual portions


32


can be prevented from falling down in the direction of the arrow “E” in

FIG. 7

, since the paperboard support member


36


is bonded to the lower surface of the flat plate portion


34


so that the end portions of the lingual portions


32


come into contact with the paperboard support member


36


(see

FIG. 4

) when the lingual portions


32


start to fall down in the direction of “E” in FIG.


7


. Further, the lingual portions


32


can be registered in position in the bottom of the hollow member


21


. Further, the lid member


23


is fitted onto the top portion of the fabricated container body


20


, whereby the opening portion


22


is closed (see FIG.


4


).




When the folding type box-shaped container in an assembled state shown in

FIG. 4

is disassembled, first, the lid member


23


is removed from the top portion of the container body


20


, and then an external force is exerted onto the bottom member


25


from the lower surface side so as to withdraw the side wall portions


35


of the bottom member


25


from the “U”-shaped spaces


37


. In this manner, the bottom member


25


is removed from the opening portion


22


of the hollow member


21


. Then, an external force is exerted onto the hollow member


21


in the direction of “F” as shown in

FIG. 9A

, to flatten the hollow member


21


. Further, the flattened hollow member


21


can be folded flat along the bending lines


29


in the directions of arrows “G”. When the hollow member


21


folded as shown in

FIG. 9A

is re-assembled, it can be easily re-assembled into a state of the octagonal hollow member


21


. Further, when it is disposed of as a waste, the connection margin


30


is peeled off the side surface portion


24


to bring the hollow member


21


back to a band-like member as shown in

FIG. 8

, and the band-like member can be folded along the bending lines


29


and bound up with a string


38


(see FIG.


9


B).




EXAMPLE 2





FIGS. 10

to


18


show a folding type box-shaped container of Example 2. As shown in a perspective view of

FIG. 10

in which part is cut off and in a schematic cross-sectional view of

FIG. 11

, the folding type box-shaped container of Example 2 also comprises a container body


40


and a lid member


43


. The container body


40


has a hollow member


41


of which the top and the bottom are open, and a bottom member


45


removably attached to the bottom portion of the hollow member


41


. The folding type box-shaped container of Example 2 further has an internal hollow member


39


housed in the hollow member


41


. The hollow member


41


, the bottom member


45


, the lid member


43


and the internal hollow member


39


are made of corrugated paper board material.




The hollow member


41


has a square cross-section when cut through a plane perpendicular to its axial line and has four side surface portions


44


and lingual portions or tongues


52


. Each of the lingual portions or tongues


52


extends from the lower end portion of the side surface portion


44


, is folded back inward and has two sides and an end. The hollow member


41


is formed by bending a band-like member made of a corrugated paper board material shown in a development of FIG.


15


. The band-like member is provided with bending lines


49


at predetermined intervals for sectioning the band-like member into the side surface portions


44


. Further, one end (left end portion in

FIG. 15

) of the band-like member has a connection margin


50


, and a bending line


49


is also provided between the connection margin


50


and the side surface portion


44


adjacent thereto. Further, the hollow member


41


has the lingual portions or tongues


52


extending from the lower end portions of the side surface portions


44


. The lingual portions or tongues


52


are formed by providing the lower end portions of the side surface portions


44


with slits


53


continued from the bending lines


49


, and each lingual portion or tongue


52


has two sides and an end (see FIG.


15


). For easily folding the lingual portions


52


back inwardly as shown in

FIG. 14

, two folding-back lines


54


A and


54


B are provided between each lingual portions or tongues


52


and each side surface portion


44


(see FIG.


15


). The lower end portions of the side surface portions


44


and the lingual portions or tongues


52


are sectioned with the folding-back lines


54


A, and the folding-back lines


54


B are provided adjacently to, and in parallel with, the folding-back lines


54


A and in parallel with the ends of the lingual portions or tongues


52


.




When the hollow member


41


is fabricated, first, each lingual portion


52


in a developed state shown in

FIG. 15

is folded inwardly along the folding-back lines


54


A and


54


B in the shape of the letter U. Further, the band-like member is bent inwardly along the bending lines


49


as shown in FIG.


14


. The sides of each lingual portion


52


which is folded back in the shape of the letter U are engaged with the sides of the adjacent lingual portions


52


which are also folded back in the shape of the letter U (see FIG.


14


). Further, in the above engaged state, mutually adjacent side surface portions


44


are bent along the bending lines


49


in the direction of an arrow “H” (see FIG.


14


), i.e., in such a direction that the side surfaces


44


come nearer each other, and the sides of the engaged lingual portions


52


therefore come to “eat in” the sides of the adjacent lingual portions


52


. As a result, the lingual portions


52


are prevented from falling down in the direction of the arrow “G”, i.e., toward the axial line of the hollow member. The slits


53


provided in the band-like member may be broadened to some extent such that the sides of the adjacent lingual portions


52


which are folded back in the shape of the letter U are engaged with each other when the side surface portions


44


are bent along the bending lines


49


in the direction of the arrow “H” (see FIG.


14


).




An adhesive is applied to the inner surface of the connection margin


50


on one end of the band-like member in advance. The band-like member is bent inward along the bending lines


49


(see FIG.


14


), and the connection margin


50


and the outer surface of the side surface portion


44


on the other end are attached to each other to bond the connection margin


50


and the side surface portion


44


. In the above manner, the hollow member


41


can be fabricated.




The lid member


43


has a flat plate portion


46


having a square flat form nearly analogous to the cross-sectional form of the hollow member


41


and side wall portions


47


extending downward from the sides of the flat plate portion


46


.

FIG. 12

shows a schematic plan view of the lid member


43


which is developed before fabricating.

FIG. 13

shows a schematic perspective view of the lid member


43


during the fabricating. The side wall portions


47


extending from the sides of the square flat plate portion


46


are bent downwardly, and a paper tape


28


is wound along the outer surfaces of the side wall portions


47


, whereby the lid member


43


can be fabricated. The above paper tape


28


may be replaced with a band or the like to fabricate the lid member


43


.




In Example 2, the internal hollow member


39


is provided. The internal hollow member


39


comprises a band-like member as shown in the development of

FIG. 16

, and the band-like member is sectioned into five sections with four bending lines


48


. The band-like member is bent inwardly along the bending lines


48


, and a bent portion on the left end side is used as a connection margin. The bent portion on the left end side and a bent portion on the right end side are stacked one on the other to bond them to each other, whereby the internal hollow member


39


can be fabricated (see FIG.


17


).




As a perspective view in which part is cut off is shown in

FIG. 14

, the bottom member


45


has a flat plate portion


54


having a square flat form nearly analogous to the cross-sectional form of the hollow member


41


and side wall portions


55


extending downwardly from the sides of the flat plate portion


54


. The developed state of the bottom member


45


is substantially the same as that shown in

FIG. 12

except that the dimensions thereof differ.




When the folding type box-shaped container of Example 2 is assembled, the bottom member


45


is inserted into the hollow member


41


through the opening portion


42


in the top portion of the hollow member


41


while the side wall portions


55


of the bottom member


45


are arranged so as to face downwardly. Since the lingual portions


52


extending from the lower end portions of the side surface portions


44


are folded inwardly, the lingual portions


52


and the side surface portions


44


form “U”-shaped spaces


57


. And, the side wall portions


55


of the bottom member


45


are received or secured in the “U”-shaped spaces


57


, with the flat plate portion


44


of the bottom member


45


is supported by the ends of the lingual portions


52


(see FIG.


11


). The circumferential edge of the flat plate portion


54


is in contact with inner surfaces of the side surface portions


44


of the hollow member


41


. The outer surfaces of the side wall portions


55


are in contact with the inner surfaces of the side surface portions


44


, and the inner surfaces of the side wall portions


55


are in contact with the inner surfaces of the lingual portions


52


. Then, the internal hollow member


39


is inserted into the hollow member


41


through the opening portion


42


while the internal hollow member


39


is in contact with the inner surfaces of the side surface portions


44


of the hollow member


41


(see FIGS.


11


and


17


). Then, the lower end of the internal hollow member


39


is brought into contact with the flat plate portion


54


of the bottom member


45


, whereby the lower end of the internal hollow member


39


is supported on the flat plate portion


54


of the bottom member


45


. In this manner, the bottom member


45


can be reliably prevented from moving. The internal hollow member


39


has its upper portion projected above the top end of the hollow member


41


(see FIGS.


10


and


11


). The lid member


43


is fitted onto the top portion of the assembled container body


40


, i.e., the lid member


43


is covered on the top portion of internal hollow member


39


which is projected above the top end of the hollow member


41


, whereby the opening portion


42


is closed (see FIGS.


10


and


11


). When the lid member


43


and the internal hollow member


39


are in a fitted state, preferably, the lower ends of the side wall portions


47


of the lid member


43


and the top end of the hollow member


41


are in contact at least partly as shown in FIG.


11


. That is, preferably, the side wall portions


47


of the lid member


43


and the internal hollow member


39


are arranged to have lengths so as to accomplish the above state.




When the folding type box-shaped container in an assembled state as shown in

FIG. 11

is disassembled, first, the lid member


43


is removed from the projected top portion of the internal hollow member


39


, and then, the internal hollow member


39


is taken out of the hollow member


41


. Thereafter, an external force is exerted onto the bottom member


45


from the lower surface side so as to withdraw the lingual portions


52


from the “U”-shaped spaces


57


. In this manner, the bottom member


45


is removed from the opening portion


42


of the hollow member


41


. Then, an external force is exerted onto the hollow member


41


in the direction of “J” as shown in

FIG. 18A

, to flatten the hollow member


41


. Further, the flattened hollow member


41


can be folded flat along the bending lines


49


in the direction of an arrow “K”. When the hollow member


41


is re-used, it can be re-assembled. Further, when it is disposed of as a waste, the connection margin


50


is peeled off the side surface portion


44


to bring the hollow member


41


back to a band-like member as shown in

FIG. 15

, and the band-like member can be folded along the bending lines


49


and bound up with a string


38


(see FIG.


18


B). The internal hollow member


39


can be also similarly folded along the bending lines


48


to flatten it.




EXAMPLE 3




The folding type box-shaped container of Example 3 is a variant of that of Example 2. In Example 3, each lingual portion


52


has a projection


60


in the center of the end thereof (see two-dots chain lines in

FIG. 14

, and FIG.


19


), and the flat plate portion


54


of the bottom member


45


has four holes


61


which are to be fitted onto the four projections


60


, respectively (see two-dots chain line in FIG.


14


). The projections


60


are upward projections as shown by two-dots chain line in

FIG. 14

in an assembly state. The projections


60


are inserted into the holes


61


inside the side portions of the flat plate portion


54


of the bottom member


45


which is inserted from above. As a result, the lingual portions


52


do not fall inwardly and the state of the container body


40


which is assembled can be maintained. Preferably, the sides of the lingual portions


52


which are folded back in the shape of a the letter U are engaged with the sides of adjacent lingual portions


52


which are folded back in the shape of the letter U. Alternatively they may not be engaged. The projections


60


and the holes


61


can be applied to the folding type box-shaped container of Example 1.




The present invention has been explained with reference to Examples, while the present invention shall not be limited thereto. In Examples, N=4 and N=8 are employed, while N=5, 6, 7, 9 . . . may be employed. In view of ease in folding along the bending lines


29


and


49


shown in

FIGS. 9 and 18

, however, it is preferred to use band-like members which give corners of even numbers such as a square (N=4), a hexagon (n=6), an octagon (N=8) and the like. When the hollow members


21


and


41


and the internal hollow member


39


are fabricated from the band-like members, it is not necessarily required to provide a connection margin on the band-like member, and for example, one end and the other end of the band-like member may be bonded to each other with a tape, etc., while they are abutted or in contact, or they may be bonded to each other with an auxiliary paper board and the like.




As described above, according to the folding type box-shaped container of the present invention, the assembling and the disassembling can be easily carried out, and the container is not bulky in its disassembled state, so that its transportation for returning it and the disposal thereof can be eased. Further, the folding type box-shaped container of the present invention can be easily assembled on site where it is used. Moreover, after use, it can be easily disassembled and easily returned to a supplier


3


s plant and the like, which can achieve recycle of the container. Furthermore, it is not bulky in its return, which can reduces a transportation cost. When it is disposed of as a waste, further, it is not bulky, and the waste can be compacted. Further, all the members including the lid member can be made of paper, and they can be recycled.



Claims
  • 1. A container comprising:a hollow member having a plurality of sides defining a container body having a polygonal cross sectional shape, a first open end and a second open end; tongues at end portions of said plurality of sides, respectively, wherein said tongues extend inwardly from respective ones of said plurality of sides and then in a direction towards said second open end, such that a first space is formed between said tongues and said plurality of sides; a first closure member removably attachable to said hollow member to close said first open end, wherein said first closure member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and a flange extending about the perimeter of said polygonal plate; and a support member having a perimeter smaller than the perimeter of said polygonal plate, and being attached to said polygonal plate internally of said flange such that a second space is formed between said support member and said flange, such that when said flange is received within said first space, said tongues are received within said second space.
  • 2. The container according to claim 1, and further comprising a second closure member removably attachable to said hollow member to close said second open end.
  • 3. The container according to claim 1, wherein said first open end defines a bottom of the container body and said second open end defines a top of the container body.
  • 4. The container according to claim 1, wherein said plurality of sides includes at least four sides.
  • 5. The container according to claim 1, wherein said support member comprises paperboard.
  • 6. The container according to claim 5, wherein said support member is bonded to said polygonal plate.
  • 7. The container according to claim 1, wherein said support member is bonded to said polygonal plate.
  • 8. The container according to claim 1, wherein said flange comprises a plurality of wall portions, with each wall portion extending away from a corresponding portion of the perimeter of said polygonal plate.
  • 9. The container according to claim 1, wherein said tongues terminate at terminal surfaces, respectively, and wherein said flange is of a length such that when said flange is received within said first space said polygonal plate is supported by the terminal surfaces of said tongues.
  • 10. The container according to claim 1, wherein said hollow member comprises a bendable material.
  • 11. The container according to claim 1, wherein said tongues comprise folded extensions of said plurality of sides, respectively.
  • 12. A folding type box-shaped container comprising:a hollow member having at least four sides defining a container body having a polygonal cross sectional shape, an open bottom and an open top; tongues at end portions of said plurality of sides, respectively, wherein said tongues include folded extensions of said plurality of sides, respectively, and extend inwardly from respective ones of said plurality of sides and then in a direction towards said open top, such that a first space is formed between said tongues and said plurality of sides; a bottom member removably attachable to said hollow member to close said open bottom, wherein said bottom member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and wall portions extending about the perimeter of said polygonal plate; a lid member removably attachable to said hollow member to close said open top; and a lid member removably attachable to said hollow member to close said open top; and a paperboard member having a perimeter smaller than the perimeter of said polygonal plate, and being bonded to said polygonal plate internally of said wall portions such that a second space is formed between said paperboard member and said wall portions, such that when said wall portions are received within said first space, said tongues are received within said second space and support said polygonal plate.
  • 13. The folding type box-shaped container according to claim 12, wherein said tongues each include a first side and a second side, with the first side of each tongue engaging the second side of an adjacent tongue.
  • 14. The folding type box-shaped container according to claim 12, wherein said tongues include projections extending from end surfaces thereof, respectively, and said polygonal plate has holes adapted to receive said projections, respectively.
  • 15. The folding type box-shaped container according to claim 12, wherein said lid member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and wall portions extending about the perimeter of said polygonal plate.
  • 16. The folding type box-shaped container according to claim 12, wherein said at least four sides includes an even number of sides.
  • 17. A container, comprising:a first hollow member having a plurality of sides defining a container body having a polygonal cross sectional shape, a first open end and a second open end; tongues at end portions of said plurality of sides, respectively, wherein said tongues extend inwardly from respective ones of said plurality of sides and then in a direction towards said second open end, such that a space is formed between said tongues and said plurality of sides; a first closure member removably attachable to said hollow member to close said first open end, wherein said first closure member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and a flange extending about the perimeter of said polygonal plate, with said flange to be received within said space when said first closure member is attached to said first hollow member to close said first open end; and a second hollow member locatable within said first hollow member, with a first end of said second hollow member to be positioned against said polygonal plate and a second end of said second hollow member to extend beyond said second open end when said first closure member is attached to said first hollow member to close said first open end.
  • 18. The container according to claim 17, wherein said plurality of sides includes at least four sides.
  • 19. The container according to claim 17, wherein said tongues comprise folded extensions of said plurality of sides, respectively.
  • 20. The container according to claim 17, and further comprising a second closure member removably attachable to said second hollow member to close said second open, wherein said second closure member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and wall portions extending about the perimeter of said polygonal plate.
  • 21. The container according to claim 17, wherein said first open end defines a bottom of the container body and said second open end defines a top of the container body.
  • 22. The container according to claim 17, wherein said flange comprises a plurality of wall portions, with each wall portion extending away from a corresponding portion of the perimeter of said polygonal plate.
  • 23. The container according to claim 17, wherein said tongues terminate at terminal surfaces, respectively, and wherein said flange is of a length such that when said flange is received within said first space said polygonal plate is supported by the terminal surfaces of said tongues.
  • 24. The container according to claim 17, wherein said first hollow member comprises a bendable material.
  • 25. A folding type box-shaped container, comprising:a first hollow member having at least four sides defining a container body having a polygonal cross sectional shape, an open bottom and an open top; tongues at end portions of said plurality of sides, respectively, wherein said tongues include folded extensions of said plurality of sides, respectively, and extend inwardly from respective ones of said plurality of sides and then in a direction towards said open top, such that a space is formed between said tongues and said plurality of sides; a bottom member removably attachable to said first hollow member to close said open bottom, wherein said bottom member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and wall portions extending about the perimeter of said polygonal plate, with said wall portions to be received within said space when said bottom member is attached to said first hollow member to close said open bottom; a second hollow member locatable within said first hollow member, with a first end of said second hollow member to be positioned against said polygonal plate and a second end of said second hollow member to extend beyond said open top when said bottom member is attached to said first hollow member to close said open bottom; and a lid member removably attachable to said second hollow member to close said open top, wherein said lid member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and wall portions extending about the perimeter of said polygonal plate.
  • 26. The folding type box-shaped container according to claim 25, wherein lower ends of said wall portions of said lid member are to contact an upper end of said first hollow member when said lid member is attached to said second hollow member to close said open top.
  • 27. The folding type box-shaped container according to claim 26, wherein said tongues each include a first side and a second side, with the first side of each tongue engaging the second side of an adjacent tongue.
  • 28. The folding type box-shaped container according to claim 26, wherein said tongues include projections extending from end surfaces thereof, respectively, and said polygonal plate has holes adapted to receive said projections, respectively.
  • 29. The folding type box-shaped container according to claim 26, wherein said at least four sides includes an even number of sides.
US Referenced Citations (7)
Number Name Date Kind
1156444 Stevens Oct 1915
1926941 Gomes Sep 1933
1969030 Page Aug 1934
2726803 Ketler Dec 1955
2780402 Zucker et al. Feb 1957
4166568 Swan Sep 1979
5050775 Marquardt Sep 1991
Foreign Referenced Citations (3)
Number Date Country
603044 Aug 1960 CA
3-27940 Jun 1991 JP
7-32416 Jul 1995 JP