Information
-
Patent Grant
-
6193148
-
Patent Number
6,193,148
-
Date Filed
Wednesday, May 26, 199925 years ago
-
Date Issued
Tuesday, February 27, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Wenderoth, Lind & Ponack, L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 229 55
- 229 104
- 229 108
- 229 109
- 229 110
- 229 12227
- 229 12229
- 229 12231
- 229 12232
- 229 12233
- 229 12234
-
International Classifications
-
Abstract
This invention pertains to a folding type box-shaped container comprising a container body having a hollow member whose top portion and bottom portion are open, a bottom member removably attached to the bottom portion of the hollow member, and a lid member being fitted onto the top portion of the hollow member. The hollow member has a cross-sectional form of a polygon having N sides, where N is an integer of 4 or more, when the hollow member is cut through a plane perpendicular to an axial line thereof. The hollow member has side surface portions in the number of N, and has lingual portions each of which extends from a lower end portion of the side surface portion. Each lingual portion is folded back inwardly and has two sides and an end. The bottom member having a flat plate portion having a flat form of a polygon having N sides and being analogous to the cross-sectional form of the hollow member, and side wall portions that extend downwardly from the sides of the flat plate portion, with each side wall portion of the bottom member being received within a space formed between each side surface portion and lingual portion of the hollow member. The flat plate portion of the bottom member is to be supported by the ends of the lingual portions, when the folding type box-shaped container is assembled.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a folding type box-shaped container which can be easily assembled and disassembled and which is not bulky in a disassembled state.
As a container, e.g., for foods, chemicals and the like, for example, Japanese Utility Model Publications Nos. JP-Y2-3-27940 and JP-Y2-7-32416 disclose cylindrical containers. These containers have a container body formed by attaching a bottom member
2
made of paper or aluminum to a lower end of a cylindrical member
1
made of paper as shown in FIG.
20
. And, a ring member
3
is embedded in a circumferential portion of an upper end of the cylindrical member
1
which is open, and a circularid member
4
is fitted into the ring member
3
.
The cylindrical member
1
made of paper is fabricated by consecutively winding a kraft paper
6
around a roll
5
which is rotating in the direction of “B” as shown in FIG.
21
. The kraft paper
6
has the form of a roll when supplied. An adhesive is applied to the inner surface of the kraft paper
6
which is taken up around the roll
5
, with an adhesive applicator roll
7
. That is, an adhesive feed roll
8
turns while it is in contact with the adhesive applicator roll
7
, so that the adhesive feed roll
8
feeds a roll surface of the adhesive applicator roll
7
with an adhesive at a constant rate. As a result, the adhesive is applied to the kraft paper
6
which is passed in the direction of “C”, with the adhesive applicator roll
7
. While the kraft paper
6
is taken up around the roll
5
, the cylindrical member
1
is fabricated. The container body having the above-fabricated cylindrical member
1
has high durability due to a multi-layered kraft paper even in a state where an external force is exerted onto a side portion in the direction of an arrow “A” shown in
FIG. 20
, against drop and collapse thereof.
Further, a cylindrical container wholly made of paper, shown in
FIG. 22
, is also known as a conventional container. The container has an internal cylindrical member
9
having a bottom, an external cylindrical member
10
and aid member. The internal cylindrical member
9
and the external cylindrical member
10
are engaged with each other, and the internal cylindrical member
9
has its upper portion projected above the external cylindrical member
10
. The lid member has a circular flat plate portion
11
and a side wall portion
12
extending downward from the circumferential edge of the circular flat plate portion
11
. The side wall portion
12
is formed of a band-like member made of paper, and the side wall portion
12
is bonded to the circumferential edge of the circular flat plat portion
11
with an adhesive. The lid member is fitted onto the upper portion of the internal cylindrical member
9
which is projected from the external cylindrical member
10
.
The above conventional cylindrical containers are shipped, for example, in a state where a chemical or a food are packed in, and such products are distributed from a supplier to an end user. When they are recycled, they are difficult to be folded, so that the cylindrical containers have a problem in that they are bulky. That is, it is difficult to flatten the cylindrical body portions of the above cylindrical containers, and when they are recycled to a shipping plant, they are bulky and require an additional transportation cost. Further, end users have a problem in that since the cylindrical containers have durability in the direction of the arrow “A” in
FIG. 20
, they cannot be flattened. Even when the above conventional cylindrical containers are disposed of as a waste, it takes time to destroy them since they have some strength.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide a folding type box-shaped container which easily permits assembling and disassembling, and which is not bulky in a disassembled state so that it can be easily transported or disposed of as a waste.
According to the present invention, the above object of the present invention is achieved by a folding type box-shaped container comprising a container body having a hollow member whose top portion and bottom portion are open, and a bottom member removably attached to the bottom portion of the hollow member, and a lid member being fitted onto the top portion of the hollow member,
the hollow member having a cross-sectional form of a polygon having N sides, where N is an integer of 4 or more, when the hollow member is cut through a plane perpendicular to an axial line thereof, having side surface portions in the number of N, and having lingual portions each of which extends from a lower end portion of the side surface portion, is folded back inward and has two sides and an end,
the bottom member having a flat plate portion having a flat form of a polygon having N sides and being analogous to the cross-sectional form of the hollow member, and side wall portions extending downward from the sides of the flat plate portion, and
each side wall portion of the bottom member being to be received in a space formed between each side surface portion and lingual portion of the hollow member, and the flat plate portion of the bottom member being to be supported by the ends of the lingual portions, when the folding type box-shaped container is assembled.
In the folding type box-shaped container of the present invention, preferably, the side of the lingual portion of the hollow member which is folded inward is engaged with the side of the adjacent lingual portion, when the folding type box-shaped container is assembled. In this case, the inwardly folded lingual portions can be prevented from falling down toward the axial line of the hollow member. Alternatively, in the folding type box-shaped container of the present invention, each lingual portion has at least one projection on the end thereof, and the flat plate portion of the bottom member has holes in which the projections are to be fitted. This configuration is preferred in view of accomplishing the reliable fitting of the lingual portions and the bottom member and preventing the lingual portions from falling down toward the axial line of the hollow member.
In the folding type box-shaped container of the present invention, the lid member preferably has a flat plate portion having a flat form of a polygon having N sides and being analogous to the cross-sectional form of the hollow member, and side wall portions extending downward from the sides of the flat plate portion. When the lid member is covered on the top portion of the hollow member, preferably, the inner surfaces of the lid member and the outer surfaces of top portion of the hollow member are brought into contact such that the gaps therebetween are as small as possible.
In one preferred embodiment of the folding type box-shaped container of the present invention, preferably, the folding type box-shaped container further has an internal hollow member housed in the hollow member for improving the strength of the folding type box-shaped container on assembling and for improving the sealability of the folding type box-shaped container. Preferably, the lower end of the internal hollow member is supported on the flat plate portion of the bottom member, the internal hollow member has its upper portion projected above the top portion of the hollow member, and the projected upper portion of the internal hollow member is fitted with the lid member. In this case, preferably, the lower ends of the side wall portions of the lid member and the top end of the hollow member are in contact with each other at least partly in a state where the lid member is fitted onto the internal hollow member, i.e., in a state where the container body is closed with the lid member.
In the folding type box-shaped container of the present invention, preferably, N=2m is satisfied where m is an integer of 2 or more, in view of an easiness in folding the folding type box-shaped container.
In the folding type box-shaped container of the present invention, a band-like member can be used for the hollow member, and the hollow member can be fabricated by providing one end of the band-like member with a connection margin, stacking the connection margin on the other end portion of the band-like member and bonding these to each other. Further, the band-like member for the hollow member is preferably provided with bending lines for sectioning it into the side surface portions and sectioning the connection margin from the adjacent side surface portion, which bending lines are preferred for fabricating the hollow member. Further, the band-like member for the hollow member is preferably provided with folding-back lines for sectioning the band-like member into the lower end portions of the side surface portions and the lingual portions and other folding-back lines which are adjacent to, and in parallel with, the former folding-back lines, which folding-back lines of two types are preferred for reliably forming the spaces for receiving the side wall portions of the bottom member between the side surface portions and the folded lingual portions of the hollow member. The distance between one folding-back line and the other folding-back line can be, for example, nearly equal to the thickness of each side wall portion of the bottom member.
When the folding type box-shaped container of the present invention is assembled, the lingual portions extending from the lower end portions of the side surface portions are folded inwardly to form the spaces having a “U”-shape between the lingual portions and the side surface portions in advance. And, while the side wall portions of the bottom member are arranged to face downward, the bottom member is inserted into the hollow member through the opening portion on the top portion of the hollow member, and the side wall portions of the bottom member are received in the above spaces having the “U” shape and the flat plate portion of the bottom member is supported on the ends of the lingual portions. The lingual portions which are folded inward can be prevented from falling toward the axial line of the hollow member when the side of the lingual portion of the hollow member is engaged with the side of the adjacent lingual portion, or when the end of the lingual portion is provided with at least one projection and the holes in which the projections are to be fitted are provided in the flat plate portion of the bottom member. A state where “the side of the lingual portion of the hollow member is engaged with the side of the adjacent lingual portion” includes a state where the side of the lingual portion of the hollow member is engaged with part of the adjacent lingual portion which part is in the vicinity of the side of the lingual portion.
When the folding type box-shaped container of the present invention is disassembled, the side wall portions of the bottom member are withdrawn from the spaces having the “U” shape, and further, the bottom member is taken out of the opening portion on the top portion of the hollow member. For transporting the folding type box-shaped container, the hollow member can be folded flat.
The hollow member, the bottom member, the lid member and the internal hollow member can be produced, for example, from a corrugated board material made of paper, a corrugated board material made of a plastic, or a paper material prepared by laminating inserting paper and paper board(s). The hollow member, the bottom member and the lid member can be formed of one material, materials of the same type or different materials.
BRIEF DESCRIPTION OF THE DRAWINGS
The folding type box-shaped container of the present invention will be explained with reference to Examples hereinafter.
FIG. 1
is a perspective view of the whole of a folding type box-shaped container of Example 1 in which part thereof is cut off.
FIG. 2
is a development of a lid member in Example 1.
FIG. 3
is a perspective view of the lid member being fabricated in Example 1.
FIG. 4
is a schematic vertical-cut cross-sectional view of the folding type box-shaped container of Example 1.
FIG. 5
is a perspective view of a bottom member being fabricated in Example 1.
FIG. 6
is a perspective view showing a process of assembling a container body.
FIG. 7
is a perspective view of a partially cut portion, showing a state where adjacent lingual portions are engaged with each other.
FIG. 8
is a development of a hollow member in Example 1.
FIGS. 9A and 9B
are side views showing the process of folding the hollow member in Example 1.
FIG. 10
is a perspective view of the whole of a folding type box-shaped container of Example 2 in which part thereof is cut off.
FIG. 11
is a schematic vertical-cut cross-sectional view of the folding type box-shaped container of Example 2.
FIG. 12
is a development of a lid member in Example 2.
FIG. 13
is a perspective view of the lid member being fabricated in Example 2.
FIG. 14
is a perspective view of the whole of the folding type box-shaped container being assembled in Example 2, in which part is cut off.
FIG. 15
is a development of a hollow member in Example 2.
FIG. 16
is a development of an internal hollow member in Example 2.
FIG. 17
is a perspective view of the folding type box-shaped container being fabricated in Example 2.
FIGS. 18A and 18B
are side views showing the process of folding the hollow member in Example 2.
FIG. 19
is a schematic vertical-cut cross-sectional view of part of a folding type box-shaped container of Example 3.
FIG. 20
is a perspective view of a conventional box-shaped container.
FIG. 21
is a schematic perspective view showing the process of fabricating a cylindrical member of the conventional box-shaped container.
FIG. 22
is a schematic perspective view of other conventional box-shaped container of which part is cut off.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
EXAMPLE 1
FIGS. 1
to
9
show a folding type box-shaped container of Example 1. As shown in a perspective view of
FIG. 1
in which part is cut off and in a schematic cross-sectional view of
FIG. 4
, the folding type box-shaped container of Example 1 comprises a container body
20
and a lid member
23
. The container body
20
has a hollow member
21
of which the top and the bottom are open, and a bottom member
25
removably attached to the bottom portion of the hollow member
21
. The lid member
23
is for being fitted onto the top portion of the hollow member
21
and closing an opening portion
22
of the hollow member
21
. The hollow member
21
, the bottom member
25
and the lid member
23
are made of a corrugated paper board material.
The hollow member
21
has an octagonal cross section (N=8) when cut through a plane perpendicular to its axial line. The hollow member
21
has eight side surface portions
24
and lingual portions or tongues
32
having two sides and an end. Each lingual portion
32
extends from a lower end portion or tongue of the side surface portion
24
and is folded back inwardly. The hollow member
21
is formed by bending a band-like member made of a corrugated paper board material shown in a development of FIG.
8
. The band-like member is provided with bending lines
29
at predetermined intervals for sectioning the band-like member into the side surface portions
24
. Further, one end (left end portion in
FIG. 8
) of the band-like member has a connection margin
30
, and a bending line
29
is also provided between the connection margin
30
and the side surface portion
24
adjacent thereto. Further, the hollow member
21
has the lingual portions
32
extending from the lower end portions of the side surface portions
24
. The lingual portions
32
are formed by providing the lower end portions of the side surface portions
24
with slits
33
continued from the bending lines
29
, and each lingual portion
32
has two sides and an end (see FIG.
8
). For easily folding the lingual portions
32
back inwardly as shown in
FIG. 6
, two folding-back lines
34
A and
34
B are provided between each lingual portion or tongue
32
and each side surface portions
24
(see FIG.
8
). The lower end portions of the side surface portions
24
and the lingual portions
32
are sectioned with the folding-back lines
34
A, and the folding-back lines
34
B are provided adjacently to, and in parallel with, the folding-back lines
34
A and in parallel with the ends of the lingual portions
32
.
When the hollow member
21
is fabricated, first, each lingual portion
32
in a developed state shown in
FIG. 8
is folded inward along the folding-back lines
34
A and
34
B in the shape of the letter U. Further, the band-like member is bent inwardly along the bending lines
29
as shown in FIG.
6
. The sides of each lingual portion
32
which is folded back in the shape of the letter U are engaged with the sides of the adjacent lingual portions
32
which are also folded back in the shape of the letter U (see FIG.
7
). Further, in the above engaged state, mutually adjacent side surface portions
24
are bent along the bending lines
29
in the direction of an arrow “D” (see FIG.
7
), i.e., in such a direction that the side surfaces
24
come nearer with each other, and the side of the fitting lingual portion
32
therefore comes to “eat in” the side of the adjacent lingual portion
32
. As a result, the lingual portions
32
are prevented from falling down in the direction of an arrow “E” in
FIG. 7
, i.e., toward the axial line of the hollow member. The slits
33
provided in the band-like member may be broadened to some extent such that the sides of the adjacent lingual portions
32
which are folded back in the shape of a U-letter are engaged with each other when the side surface portions
24
are bent along the bending lines
29
in the direction of the arrow “D” (see FIG.
7
).
An adhesive is applied to the inner surface of the connection margin
30
on one end of the band-like member in advance. The band-like member is bent inwardly along the bending lines
29
(see FIG.
6
), and the connection margin
30
and the outer surface of the side surface portion
24
of the other end are attached to each other to bond the connection margin
30
to the side surface portion
24
. In the above manner, the hollow member
21
can be fabricated.
The lid member
23
has a flat plate portion
26
having an octagonal flat form nearly analogous to the cross-sectional form of the hollow member
21
and side wall portions
27
extending downwardly from the sides of the flat plate portion
26
.
FIG. 2
shows a schematic plan view of the lid member
23
which is developed before fabricating.
FIG. 3
shows a schematic perspective view of the lid member
23
during the fabricating. The side wall portions
27
extending from the sides of the octagonal flat plate portion
26
are bent downwardly, and a paper tape
28
is wound along the outer surfaces of the side wall portions
27
, whereby the lid member
23
can be fabricated. When the lid member
23
having the above structure is put on the top portion of the hollow member
21
, the inner surfaces of the side wall portions
27
of the lid member
23
and the outer surfaces of the hollow member
21
on its top portion contact with each other with forming almost no gap, whereby the opening portion
22
of the hollow member
21
is closed while the flat plate portion
26
of the lid member
23
. The above paper tape
28
may be replaced with a band or the like to fabricate the lid member
23
.
As an exploded perspective view shown in
FIG. 5
, the bottom member
25
has a flat plate portion
34
having an octagonal flat form nearly analogous to the cross-sectional form of the hollow member
21
and side wall portions
35
extending downwardly (upwardly in
FIG. 5
) from the sides of the flat plate portion
34
. The developed state of the bottom member
25
is substantially the same as that shown in
FIG. 2
except that the dimensions thereof differ. A paperboard support member
36
made of an octagonal corrugated paper board material having a slightly smaller outer shape than the flat plate portion
34
is bonded to the lower surface of the flat plate portion
34
for increasing the strength of the bottom member
25
. The paperboard support member
36
preferably has a size such that the end portions of the lingual portions
32
are received or secured in spaces between the sides of the paperboard support member
36
and the side wall portions
35
of the bottom member
25
.
When the folding type box-shaped container of Example 1 is fabricated, the bottom member
25
is inserted into the hollow member
21
through the opening portion
22
in the top portion of the hollow member
21
while the side wall portions
35
, which define flange of the bottom member
25
, are arranged so as to face downward. Since the lingual portions
32
extending from the lower end portions of the side surface portions
24
are folded inwardly, the lingual portions
32
and the side surface portions
24
form “U”-shaped spaces
37
. And, the side wall portions
35
of the bottom member
25
are received or secured in the “U”-shaped spaces
37
, and the flat plate portion
34
of the bottom member
25
is supported by the ends of the lingual portions
32
(see FIG.
4
). The circumferential edge of the flat plate portion
34
is in contact with inner surfaces of the side surface portions
24
of the hollow member
21
. The outer surfaces of the side wall portions
35
are in contact with the inner surfaces of the side surface portions
24
, and the inner surfaces of the side wall portions
35
are in contact with the inner surfaces of the lingual portions
32
. In this state, the lingual portions
32
can be prevented from falling down in the direction of the arrow “E” in
FIG. 7
, since the paperboard support member
36
is bonded to the lower surface of the flat plate portion
34
so that the end portions of the lingual portions
32
come into contact with the paperboard support member
36
(see
FIG. 4
) when the lingual portions
32
start to fall down in the direction of “E” in FIG.
7
. Further, the lingual portions
32
can be registered in position in the bottom of the hollow member
21
. Further, the lid member
23
is fitted onto the top portion of the fabricated container body
20
, whereby the opening portion
22
is closed (see FIG.
4
).
When the folding type box-shaped container in an assembled state shown in
FIG. 4
is disassembled, first, the lid member
23
is removed from the top portion of the container body
20
, and then an external force is exerted onto the bottom member
25
from the lower surface side so as to withdraw the side wall portions
35
of the bottom member
25
from the “U”-shaped spaces
37
. In this manner, the bottom member
25
is removed from the opening portion
22
of the hollow member
21
. Then, an external force is exerted onto the hollow member
21
in the direction of “F” as shown in
FIG. 9A
, to flatten the hollow member
21
. Further, the flattened hollow member
21
can be folded flat along the bending lines
29
in the directions of arrows “G”. When the hollow member
21
folded as shown in
FIG. 9A
is re-assembled, it can be easily re-assembled into a state of the octagonal hollow member
21
. Further, when it is disposed of as a waste, the connection margin
30
is peeled off the side surface portion
24
to bring the hollow member
21
back to a band-like member as shown in
FIG. 8
, and the band-like member can be folded along the bending lines
29
and bound up with a string
38
(see FIG.
9
B).
EXAMPLE 2
FIGS. 10
to
18
show a folding type box-shaped container of Example 2. As shown in a perspective view of
FIG. 10
in which part is cut off and in a schematic cross-sectional view of
FIG. 11
, the folding type box-shaped container of Example 2 also comprises a container body
40
and a lid member
43
. The container body
40
has a hollow member
41
of which the top and the bottom are open, and a bottom member
45
removably attached to the bottom portion of the hollow member
41
. The folding type box-shaped container of Example 2 further has an internal hollow member
39
housed in the hollow member
41
. The hollow member
41
, the bottom member
45
, the lid member
43
and the internal hollow member
39
are made of corrugated paper board material.
The hollow member
41
has a square cross-section when cut through a plane perpendicular to its axial line and has four side surface portions
44
and lingual portions or tongues
52
. Each of the lingual portions or tongues
52
extends from the lower end portion of the side surface portion
44
, is folded back inward and has two sides and an end. The hollow member
41
is formed by bending a band-like member made of a corrugated paper board material shown in a development of FIG.
15
. The band-like member is provided with bending lines
49
at predetermined intervals for sectioning the band-like member into the side surface portions
44
. Further, one end (left end portion in
FIG. 15
) of the band-like member has a connection margin
50
, and a bending line
49
is also provided between the connection margin
50
and the side surface portion
44
adjacent thereto. Further, the hollow member
41
has the lingual portions or tongues
52
extending from the lower end portions of the side surface portions
44
. The lingual portions or tongues
52
are formed by providing the lower end portions of the side surface portions
44
with slits
53
continued from the bending lines
49
, and each lingual portion or tongue
52
has two sides and an end (see FIG.
15
). For easily folding the lingual portions
52
back inwardly as shown in
FIG. 14
, two folding-back lines
54
A and
54
B are provided between each lingual portions or tongues
52
and each side surface portion
44
(see FIG.
15
). The lower end portions of the side surface portions
44
and the lingual portions or tongues
52
are sectioned with the folding-back lines
54
A, and the folding-back lines
54
B are provided adjacently to, and in parallel with, the folding-back lines
54
A and in parallel with the ends of the lingual portions or tongues
52
.
When the hollow member
41
is fabricated, first, each lingual portion
52
in a developed state shown in
FIG. 15
is folded inwardly along the folding-back lines
54
A and
54
B in the shape of the letter U. Further, the band-like member is bent inwardly along the bending lines
49
as shown in FIG.
14
. The sides of each lingual portion
52
which is folded back in the shape of the letter U are engaged with the sides of the adjacent lingual portions
52
which are also folded back in the shape of the letter U (see FIG.
14
). Further, in the above engaged state, mutually adjacent side surface portions
44
are bent along the bending lines
49
in the direction of an arrow “H” (see FIG.
14
), i.e., in such a direction that the side surfaces
44
come nearer each other, and the sides of the engaged lingual portions
52
therefore come to “eat in” the sides of the adjacent lingual portions
52
. As a result, the lingual portions
52
are prevented from falling down in the direction of the arrow “G”, i.e., toward the axial line of the hollow member. The slits
53
provided in the band-like member may be broadened to some extent such that the sides of the adjacent lingual portions
52
which are folded back in the shape of the letter U are engaged with each other when the side surface portions
44
are bent along the bending lines
49
in the direction of the arrow “H” (see FIG.
14
).
An adhesive is applied to the inner surface of the connection margin
50
on one end of the band-like member in advance. The band-like member is bent inward along the bending lines
49
(see FIG.
14
), and the connection margin
50
and the outer surface of the side surface portion
44
on the other end are attached to each other to bond the connection margin
50
and the side surface portion
44
. In the above manner, the hollow member
41
can be fabricated.
The lid member
43
has a flat plate portion
46
having a square flat form nearly analogous to the cross-sectional form of the hollow member
41
and side wall portions
47
extending downward from the sides of the flat plate portion
46
.
FIG. 12
shows a schematic plan view of the lid member
43
which is developed before fabricating.
FIG. 13
shows a schematic perspective view of the lid member
43
during the fabricating. The side wall portions
47
extending from the sides of the square flat plate portion
46
are bent downwardly, and a paper tape
28
is wound along the outer surfaces of the side wall portions
47
, whereby the lid member
43
can be fabricated. The above paper tape
28
may be replaced with a band or the like to fabricate the lid member
43
.
In Example 2, the internal hollow member
39
is provided. The internal hollow member
39
comprises a band-like member as shown in the development of
FIG. 16
, and the band-like member is sectioned into five sections with four bending lines
48
. The band-like member is bent inwardly along the bending lines
48
, and a bent portion on the left end side is used as a connection margin. The bent portion on the left end side and a bent portion on the right end side are stacked one on the other to bond them to each other, whereby the internal hollow member
39
can be fabricated (see FIG.
17
).
As a perspective view in which part is cut off is shown in
FIG. 14
, the bottom member
45
has a flat plate portion
54
having a square flat form nearly analogous to the cross-sectional form of the hollow member
41
and side wall portions
55
extending downwardly from the sides of the flat plate portion
54
. The developed state of the bottom member
45
is substantially the same as that shown in
FIG. 12
except that the dimensions thereof differ.
When the folding type box-shaped container of Example 2 is assembled, the bottom member
45
is inserted into the hollow member
41
through the opening portion
42
in the top portion of the hollow member
41
while the side wall portions
55
of the bottom member
45
are arranged so as to face downwardly. Since the lingual portions
52
extending from the lower end portions of the side surface portions
44
are folded inwardly, the lingual portions
52
and the side surface portions
44
form “U”-shaped spaces
57
. And, the side wall portions
55
of the bottom member
45
are received or secured in the “U”-shaped spaces
57
, with the flat plate portion
44
of the bottom member
45
is supported by the ends of the lingual portions
52
(see FIG.
11
). The circumferential edge of the flat plate portion
54
is in contact with inner surfaces of the side surface portions
44
of the hollow member
41
. The outer surfaces of the side wall portions
55
are in contact with the inner surfaces of the side surface portions
44
, and the inner surfaces of the side wall portions
55
are in contact with the inner surfaces of the lingual portions
52
. Then, the internal hollow member
39
is inserted into the hollow member
41
through the opening portion
42
while the internal hollow member
39
is in contact with the inner surfaces of the side surface portions
44
of the hollow member
41
(see FIGS.
11
and
17
). Then, the lower end of the internal hollow member
39
is brought into contact with the flat plate portion
54
of the bottom member
45
, whereby the lower end of the internal hollow member
39
is supported on the flat plate portion
54
of the bottom member
45
. In this manner, the bottom member
45
can be reliably prevented from moving. The internal hollow member
39
has its upper portion projected above the top end of the hollow member
41
(see FIGS.
10
and
11
). The lid member
43
is fitted onto the top portion of the assembled container body
40
, i.e., the lid member
43
is covered on the top portion of internal hollow member
39
which is projected above the top end of the hollow member
41
, whereby the opening portion
42
is closed (see FIGS.
10
and
11
). When the lid member
43
and the internal hollow member
39
are in a fitted state, preferably, the lower ends of the side wall portions
47
of the lid member
43
and the top end of the hollow member
41
are in contact at least partly as shown in FIG.
11
. That is, preferably, the side wall portions
47
of the lid member
43
and the internal hollow member
39
are arranged to have lengths so as to accomplish the above state.
When the folding type box-shaped container in an assembled state as shown in
FIG. 11
is disassembled, first, the lid member
43
is removed from the projected top portion of the internal hollow member
39
, and then, the internal hollow member
39
is taken out of the hollow member
41
. Thereafter, an external force is exerted onto the bottom member
45
from the lower surface side so as to withdraw the lingual portions
52
from the “U”-shaped spaces
57
. In this manner, the bottom member
45
is removed from the opening portion
42
of the hollow member
41
. Then, an external force is exerted onto the hollow member
41
in the direction of “J” as shown in
FIG. 18A
, to flatten the hollow member
41
. Further, the flattened hollow member
41
can be folded flat along the bending lines
49
in the direction of an arrow “K”. When the hollow member
41
is re-used, it can be re-assembled. Further, when it is disposed of as a waste, the connection margin
50
is peeled off the side surface portion
44
to bring the hollow member
41
back to a band-like member as shown in
FIG. 15
, and the band-like member can be folded along the bending lines
49
and bound up with a string
38
(see FIG.
18
B). The internal hollow member
39
can be also similarly folded along the bending lines
48
to flatten it.
EXAMPLE 3
The folding type box-shaped container of Example 3 is a variant of that of Example 2. In Example 3, each lingual portion
52
has a projection
60
in the center of the end thereof (see two-dots chain lines in
FIG. 14
, and FIG.
19
), and the flat plate portion
54
of the bottom member
45
has four holes
61
which are to be fitted onto the four projections
60
, respectively (see two-dots chain line in FIG.
14
). The projections
60
are upward projections as shown by two-dots chain line in
FIG. 14
in an assembly state. The projections
60
are inserted into the holes
61
inside the side portions of the flat plate portion
54
of the bottom member
45
which is inserted from above. As a result, the lingual portions
52
do not fall inwardly and the state of the container body
40
which is assembled can be maintained. Preferably, the sides of the lingual portions
52
which are folded back in the shape of a the letter U are engaged with the sides of adjacent lingual portions
52
which are folded back in the shape of the letter U. Alternatively they may not be engaged. The projections
60
and the holes
61
can be applied to the folding type box-shaped container of Example 1.
The present invention has been explained with reference to Examples, while the present invention shall not be limited thereto. In Examples, N=4 and N=8 are employed, while N=5, 6, 7, 9 . . . may be employed. In view of ease in folding along the bending lines
29
and
49
shown in
FIGS. 9 and 18
, however, it is preferred to use band-like members which give corners of even numbers such as a square (N=4), a hexagon (n=6), an octagon (N=8) and the like. When the hollow members
21
and
41
and the internal hollow member
39
are fabricated from the band-like members, it is not necessarily required to provide a connection margin on the band-like member, and for example, one end and the other end of the band-like member may be bonded to each other with a tape, etc., while they are abutted or in contact, or they may be bonded to each other with an auxiliary paper board and the like.
As described above, according to the folding type box-shaped container of the present invention, the assembling and the disassembling can be easily carried out, and the container is not bulky in its disassembled state, so that its transportation for returning it and the disposal thereof can be eased. Further, the folding type box-shaped container of the present invention can be easily assembled on site where it is used. Moreover, after use, it can be easily disassembled and easily returned to a supplier
3
s plant and the like, which can achieve recycle of the container. Furthermore, it is not bulky in its return, which can reduces a transportation cost. When it is disposed of as a waste, further, it is not bulky, and the waste can be compacted. Further, all the members including the lid member can be made of paper, and they can be recycled.
Claims
- 1. A container comprising:a hollow member having a plurality of sides defining a container body having a polygonal cross sectional shape, a first open end and a second open end; tongues at end portions of said plurality of sides, respectively, wherein said tongues extend inwardly from respective ones of said plurality of sides and then in a direction towards said second open end, such that a first space is formed between said tongues and said plurality of sides; a first closure member removably attachable to said hollow member to close said first open end, wherein said first closure member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and a flange extending about the perimeter of said polygonal plate; and a support member having a perimeter smaller than the perimeter of said polygonal plate, and being attached to said polygonal plate internally of said flange such that a second space is formed between said support member and said flange, such that when said flange is received within said first space, said tongues are received within said second space.
- 2. The container according to claim 1, and further comprising a second closure member removably attachable to said hollow member to close said second open end.
- 3. The container according to claim 1, wherein said first open end defines a bottom of the container body and said second open end defines a top of the container body.
- 4. The container according to claim 1, wherein said plurality of sides includes at least four sides.
- 5. The container according to claim 1, wherein said support member comprises paperboard.
- 6. The container according to claim 5, wherein said support member is bonded to said polygonal plate.
- 7. The container according to claim 1, wherein said support member is bonded to said polygonal plate.
- 8. The container according to claim 1, wherein said flange comprises a plurality of wall portions, with each wall portion extending away from a corresponding portion of the perimeter of said polygonal plate.
- 9. The container according to claim 1, wherein said tongues terminate at terminal surfaces, respectively, and wherein said flange is of a length such that when said flange is received within said first space said polygonal plate is supported by the terminal surfaces of said tongues.
- 10. The container according to claim 1, wherein said hollow member comprises a bendable material.
- 11. The container according to claim 1, wherein said tongues comprise folded extensions of said plurality of sides, respectively.
- 12. A folding type box-shaped container comprising:a hollow member having at least four sides defining a container body having a polygonal cross sectional shape, an open bottom and an open top; tongues at end portions of said plurality of sides, respectively, wherein said tongues include folded extensions of said plurality of sides, respectively, and extend inwardly from respective ones of said plurality of sides and then in a direction towards said open top, such that a first space is formed between said tongues and said plurality of sides; a bottom member removably attachable to said hollow member to close said open bottom, wherein said bottom member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and wall portions extending about the perimeter of said polygonal plate; a lid member removably attachable to said hollow member to close said open top; and a lid member removably attachable to said hollow member to close said open top; and a paperboard member having a perimeter smaller than the perimeter of said polygonal plate, and being bonded to said polygonal plate internally of said wall portions such that a second space is formed between said paperboard member and said wall portions, such that when said wall portions are received within said first space, said tongues are received within said second space and support said polygonal plate.
- 13. The folding type box-shaped container according to claim 12, wherein said tongues each include a first side and a second side, with the first side of each tongue engaging the second side of an adjacent tongue.
- 14. The folding type box-shaped container according to claim 12, wherein said tongues include projections extending from end surfaces thereof, respectively, and said polygonal plate has holes adapted to receive said projections, respectively.
- 15. The folding type box-shaped container according to claim 12, wherein said lid member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and wall portions extending about the perimeter of said polygonal plate.
- 16. The folding type box-shaped container according to claim 12, wherein said at least four sides includes an even number of sides.
- 17. A container, comprising:a first hollow member having a plurality of sides defining a container body having a polygonal cross sectional shape, a first open end and a second open end; tongues at end portions of said plurality of sides, respectively, wherein said tongues extend inwardly from respective ones of said plurality of sides and then in a direction towards said second open end, such that a space is formed between said tongues and said plurality of sides; a first closure member removably attachable to said hollow member to close said first open end, wherein said first closure member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and a flange extending about the perimeter of said polygonal plate, with said flange to be received within said space when said first closure member is attached to said first hollow member to close said first open end; and a second hollow member locatable within said first hollow member, with a first end of said second hollow member to be positioned against said polygonal plate and a second end of said second hollow member to extend beyond said second open end when said first closure member is attached to said first hollow member to close said first open end.
- 18. The container according to claim 17, wherein said plurality of sides includes at least four sides.
- 19. The container according to claim 17, wherein said tongues comprise folded extensions of said plurality of sides, respectively.
- 20. The container according to claim 17, and further comprising a second closure member removably attachable to said second hollow member to close said second open, wherein said second closure member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and wall portions extending about the perimeter of said polygonal plate.
- 21. The container according to claim 17, wherein said first open end defines a bottom of the container body and said second open end defines a top of the container body.
- 22. The container according to claim 17, wherein said flange comprises a plurality of wall portions, with each wall portion extending away from a corresponding portion of the perimeter of said polygonal plate.
- 23. The container according to claim 17, wherein said tongues terminate at terminal surfaces, respectively, and wherein said flange is of a length such that when said flange is received within said first space said polygonal plate is supported by the terminal surfaces of said tongues.
- 24. The container according to claim 17, wherein said first hollow member comprises a bendable material.
- 25. A folding type box-shaped container, comprising:a first hollow member having at least four sides defining a container body having a polygonal cross sectional shape, an open bottom and an open top; tongues at end portions of said plurality of sides, respectively, wherein said tongues include folded extensions of said plurality of sides, respectively, and extend inwardly from respective ones of said plurality of sides and then in a direction towards said open top, such that a space is formed between said tongues and said plurality of sides; a bottom member removably attachable to said first hollow member to close said open bottom, wherein said bottom member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and wall portions extending about the perimeter of said polygonal plate, with said wall portions to be received within said space when said bottom member is attached to said first hollow member to close said open bottom; a second hollow member locatable within said first hollow member, with a first end of said second hollow member to be positioned against said polygonal plate and a second end of said second hollow member to extend beyond said open top when said bottom member is attached to said first hollow member to close said open bottom; and a lid member removably attachable to said second hollow member to close said open top, wherein said lid member includes a polygonal plate having a perimeter corresponding in shape to the cross sectional shape of the container body and wall portions extending about the perimeter of said polygonal plate.
- 26. The folding type box-shaped container according to claim 25, wherein lower ends of said wall portions of said lid member are to contact an upper end of said first hollow member when said lid member is attached to said second hollow member to close said open top.
- 27. The folding type box-shaped container according to claim 26, wherein said tongues each include a first side and a second side, with the first side of each tongue engaging the second side of an adjacent tongue.
- 28. The folding type box-shaped container according to claim 26, wherein said tongues include projections extending from end surfaces thereof, respectively, and said polygonal plate has holes adapted to receive said projections, respectively.
- 29. The folding type box-shaped container according to claim 26, wherein said at least four sides includes an even number of sides.
US Referenced Citations (7)
Foreign Referenced Citations (3)
Number |
Date |
Country |
603044 |
Aug 1960 |
CA |
3-27940 |
Jun 1991 |
JP |
7-32416 |
Jul 1995 |
JP |