Folding/stitching apparatus

Information

  • Patent Grant
  • 6793210
  • Patent Number
    6,793,210
  • Date Filed
    Friday, May 24, 2002
    22 years ago
  • Date Issued
    Tuesday, September 21, 2004
    20 years ago
Abstract
A folding/stitching apparatus (1) includes a sheet setting tray (3) having a slit (7), on which a plurality of superimposed sheets (P1) are set, a folding/stitching plate (16) provided to be freely moved between a standby position for not entering the slit (7) of the sheet setting tray (3) and a folding/stitching position for entering the slit (7) and having a staple bending portion (19) provided in an insertion tip into the slit (7), and a stapler (20) pressed into contact through the sheets (P1) with the folding/stitching plate 16 set in a folding/stitching position to stick staples into the sheets (P1). The folding/stitching plate (16) is moved between the standby position and the folding/stitching position in conjunction with an operation of a handle (12).
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a folding/stitching apparatus for folding a plurality of superimposed (laminated) sheets and stitching the sheets in the folded position by staples.




2. Description of the Related Art





FIG. 1

shows one of folding/stitching apparatus that has been proposed. As shown in

FIG. 1

, a folding/stitching apparatus


100


includes a plurality of paper feed trays


101


disposed in upper and lower directions, on each of which a plurality of superimposed sheets are placed, not-shown paper feed means for feeding the plurality of sheets set on the paper feed trays


101


, sheet loading means


102


for conveying and setting the plurality of sheets fed by the paper feed means respectively in stapling and saddle-stitching positions, stapling means


103


for sticking staples (so-called stapling) into the plurality of sheets set in the stapling position by the sheet loading means


102


, folding means


104


for folding the plurality of sheets set in the saddle-stitching position by the sheet loading means


102


, sheet discharge means


105


for moving the plurality of sheets folded by the folding means


104


in a discharging direction, trimmer means


106


for trimming folded and saddle-stitched sheets P conveyed by the sheet discharge means


105


and a paper receiving tray


107


, on which the folded and saddle-stitched sheets P discharged by the trimmer means


106


are placed.




In the above-described constitution, the plurality of sheets set on the paper feed trays


101


are conveyed to the sheet loading means


102


by the paper feed means, and the plurality of sheets are set in the stapling position by the sheet loading means


102


. The stapling means


103


sticks staples into the plurality of sheets set in the stapling position, and thus the plurality of sheets are stapled in a desired stapling position to be stitched.




The plurality of sheets are set in a folding position by the sheet loading means


102


. The folding means


104


folds the plurality of sheets set in the folding position, and thus the plurality of sheets are folded in the stapling position. The folded and saddle-stitched sheets P are conveyed by the sheet discharge means


105


, and guided to the trimmer means


106


. After trimming at the trimmer means


106


, the sheets P are discharged to the paper receiving tray


107


.




However, in the proposed folding/stitching apparatus


100


, the stapling position for sticking staples into the sheets by the stapling means


103


and the folding position for folding the sheets by the folding means


104


must be aligned with each other. If positions of both are shifted from each other, sheets P well folded and saddle-stitched cannot be obtained. An alignment unit is necessary in order to obtain well-folded and saddle-stitched sheets P, which has resulted in complexity of a structure and other problems.




SUMMARY OF THE INVENTION




An object of the present invention is to provide a folding/stitching apparatus capable of accurately setting both a folding position and a stitching position. Another object of the present invention is to provide a folding/stitching apparatus having a simple structure.




The first aspect of the present invention provides a folding/stitching apparatus comprising: a sheet setting tray having an upper surface side where the slit is opened and sheets are set; a folding/stitching plate provided to be freely moved between a standby position for not entering the slit of the sheet setting tray and a folding/stitching position for entering the slit, the folding/stitching plate having a staple bending portion provided in an insertion tip into the slit; and a stapler pressed into contact through the sheets with the folding/stitching plate set in a folding/stitching position to stick staples into the sheets.




The second aspect of the present invention provides the folding/stitching apparatus according to the first aspect of this invention, further comprising: a handle to be manually operated, wherein the folding/stitching plate is moved between the standby position and the folding/stitching position in conjunction with an operation of the handle.




The third aspect of the present invention provides the folding/stitching apparatus according to the first aspect of this invention, still further comprising: a motor, wherein the folding/stitching plate is moved between the standby position and the folding/stitching position by a driving force of the motor.




The fourth aspect of the present invention provides the folding/stitching apparatus according to the first aspect of this invention, wherein a pair of introduction rollers is provided in the slit, and the folding/stitching plate is inserted integrally with the sheets between the pair of introduction rollers.




The fifth aspect of the present invention provides the folding/stitching apparatus according to the fourth aspect of this invention, wherein the pair of introduction rollers is freely moved in both a contact direction with each other and a separate direction from each other, and pressed in the contact direction by an urging means.




The sixth aspect of the present invention provides the folding/stitching apparatus according to the fourth aspect of this invention, wherein the folding/stitching plate is moved from the standby position to the folding/stitching position, and then the pair of introduction rollers is rotated in a direction for moving folded sheets integrally.




The seventh aspect of the present invention provides the folding/stitching apparatus according to the sixth aspect of this invention, wherein the folding/stitching plate advances from the standby position to the folding/stitching position, and then the pair of introduction rollers is rotated in conjunction with the operation of the handle.




The eighth aspect of the present invention provides the folding/stitching apparatus according to the sixth aspect of this invention, wherein the pair of introduction rollers is rotated by a driving force of the motor.




The ninth aspect of the present invention provides the folding/stitching apparatus according to the first aspect of this invention, yet further comprising: a sheet lead-out member, wherein the sheet lead-out member guides the folded and stitched sheets in a discharging direction when the folding/stitching plate is returned from the folding/stitching position to the standby position.




The tenth aspect of the present invention provides the folding/stitching apparatus according to the ninth aspect of this invention, wherein a pair of folding rollers is provided at a position to which the sheets are guided by the sheet lead-out member, and the sheets being inserted between the folding rollers are moved in a discharging direction by rotation of the pair of folding rollers.




The eleventh aspect of the present invention provides the folding/stitching apparatus according to the ninth aspect of this invention, wherein the folding/stitching plate is returned from the folding/stitching position to the standby position, and then the sheet lead-out member is moved in conjunction with operations of both the handle and the folding/stitching plate.




The twelfth aspect of the present invention provides the folding/stitching apparatus according to the tenth aspect of this invention, wherein the pair of folding rollers is rotated in conjunction with an operation of the handle.




The thirteenth aspect of the present invention provides the folding/stitching apparatus according to the tenth aspect of this invention, wherein the pair of folding rollers is rotated by the driving force of the motor.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic constitutional view of a proposed folding/stitching apparatus;





FIG. 2

is a perspective view showing a folding/stitching apparatus according to a first embodiment;





FIG. 3

is a schematic constitutional view showing the folding/stitching apparatus of the first embodiment;





FIG. 4

is a perspective view showing main portions of the folding/stitching apparatus of the first embodiment;





FIG. 5

is a schematic constitutional view showing a state where a plurality of sheets are set on a sheet setting tray according to the first embodiment;





FIG. 6

is a schematic constitutional view showing a state where a folding/stitching plate is in a folding/stitching position;





FIG. 7

is a schematic constitutional view showing a state where the folding/stitching plate has been returned from the folding/stitching position to a standby position according to the first embodiment;





FIG. 8

is a perspective view of a folding/stitching apparatus according to a second embodiment;





FIG. 9

is a schematic constitutional view of the folding/stitching apparatus in a state where a folding/stitching plate is in a standby position and a plurality of sheets are set on a sheet setting tray according to the second embodiment;





FIG. 10

is a front view showing main portions of a folding/stitching drive system of a folding/stitching drive unit according to the second embodiment;





FIG. 11

is a plan view showing the folding/stitching drive system of the folding/stitching drive unit of the second embodiment;





FIG. 12

is a front view showing main portions of a sheet discharge system of a folding/stitching unit according to the second embodiment;





FIG. 13

is a plan view showing the sheet discharge system of the folding/stitching unit of the second embodiment;





FIG. 14

is a schematic constitutional view of the folding/stitching apparatus having a folding/stitching plate set in a folding/stitching position according to the second embodiment;





FIG. 15

is a schematic constitutional view of the folding/stitching apparatus in a state where the folding/stitching plate is being returned from the folding/stitching position to a standby position, and a sheet lead-out member is guiding folded and stitched sheets to a discharge side according to the second embodiment;





FIG. 16

is a schematic constitutional view of the folding/stitching apparatus in a state where the folding/stitching plate has been returned from the folding/stitching position to the standby position according to the second embodiment;





FIG. 17

is a circuit diagram of the folding/stitching drive unit showing a switch position in each step of a folding/stitching operation according to the second embodiment;





FIG. 18

is a circuit diagram of the folding/stitching drive unit showing a switch position in each step of a folding/stitching operation according to the second embodiment;





FIG. 19

is a circuit diagram of the folding/stitching drive unit showing a switch position in each step of a folding/stitching operation according to the second embodiment;





FIG. 20

is a circuit diagram of the folding/stitching drive unit showing a switch position in each step of a folding/stitching operation according to the second embodiment;





FIG. 21

is a circuit diagram of the folding/stitching drive unit showing a switch position in each step of a folding/stitching operation of the second embodiment;





FIG. 22

is a plan view of a counter unit according to the second embodiment;





FIG. 23

is a front view showing the counter unit of the second embodiment; and





FIG. 24

is a schematic constitutional view showing a counter unit according to a modified example of the second embodiment.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Hereafter, in order to describe the present invention more in detail, preferred embodiments of this invention will be explained with reference to the accompanied drawings below.




As shown in

FIGS. 2

to


4


, a case


2


of a folding/stitching apparatus


1


includes a pair of paper guides


2




a


and


2




a


erected in parallel with each other at a fixed space, and a rear plate


2




b


for connecting the pair of paper guides


2




a


and


2




a


to be integral with each other in a rear side. A sheet setting tray


3


disposed in a horizontal direction is fixed between the pair of paper guides


2




a


and


2




a


, a space above the sheet setting tray


3


is used as a paper feed space


4


, and a space below the sheet setting tray


3


is used as a paper discharge space


5


. A plurality of superimposed (laminated) sheets P


1


are set on the sheet setting tray


3


from a front side, and folded and saddle-stitched sheets P


2


are taken out from the front side below the sheet setting tray


3


.




A stopper member


6


is provided in a rear side of the sheet setting tray


3


. The stopper member


6


enables the sheets P


1


to be easily set in a predetermined position on the sheet setting tray


3


. Namely, by being advanced to reach the stopper member


6


, the plurality of sheets P


1


can be easily set with a folding stitching position thereof aligned with a slit position. The stopper member


6


can be freely moved back and forth on the sheet setting tray


3


and positioned in a proper place. Accordingly, regarding the sheets P


1


of various sizes, folding/stitching positions thereof can be variably set in desired positions. A slit


7


is provided roughly in a center of the sheet setting tray


3


. This slit


7


is extended left and right, and provided to be longer than a width of at least the sheet P


1


to be folded and saddle-stitched.




As shown in

FIG. 3

, a pair of introduction rollers


8


and


8


is rotatably provided in the slit


7


. Gears


9


are provided to be engaged with each other, each of which is fixed on one end of a rod


8




a


of each introduction roller


8


. As shown in

FIG. 4

, a pinion is fixed on the other end of the rod


8




a


of one introduction roller


8


. The pinion


10


is engaged with a rack


18


of a later-described folding/stitching plate


16


. Namely, the pair of introduction rollers


8


and


8


are moved in conjunction with movement of the folding/stitching plate


16


from a standby position to a folding/stitching position, and rotated in a direction for moving the folded sheets P


1


integrally with the folding/stitching plate


16


. The pair of introduction rollers


8


and


8


are freely moved in directions for contacting with/separating from each other while the engagement of the gears


9


with each other is maintained, and pressed in the contacting direction by a spring


11


as urging means. Further, a not-shown one-way clutch is interposed between each introduction roller


8


and each rod


8




a


. Rotation for advancing the sheets P


1


into the slit


7


is transmitted from each rod


8




a


to each introduction roller


8


, while rotation in an opposite direction thereto cannot be transmitted.




As shown in

FIGS. 2

to


4


, a handle


12


is provided between the pair of paper guides


2




a


and


2




a


in a manner that a base end side thereof is rotatably supported by a rod


13


, and a tip side thereof is disposed above the sheet setting tray


3


, thereby enabling a user to manually operate the handle. The operation of the handle


12


includes a feeding operation in an arrow direction A and a returning operation in an arrow direction B of

FIG. 3. A

pressure roller


14


is rotatably supported below a middle position of the handle


12


. The pressure roller


14


is abutted on a pressure application portion


16




a


of the folding/stitching plate


16


.




The folding/stitching plate


16


is disposed in a position above the sheet setting tray


3


, which corresponds to a position of the slit


7


of the sheet setting tray


3


. Parts of both left and right ends of the folding/stitching plate


16


are inserted into guide holes


17


(see

FIG. 2

) provided in both of the pair of paper guides


2




a


and


2




a


. Each guide hole


17


is extended in upper and lower directions.




The pressure application portion


16




a


is fixed on an upper end of the folding/stitching plate


16


. The pressure application portion


16




a


and a member for supporting the pressure roller


14


of the handle


12


are connected to each other by a connecting member


15


, and the pressure application portion


16




a


and the connecting member


15


are connected to each other through a long hole


15




a


, thereby maintaining connection while slightly varying a length of linkage. In conjunction with the operation of the handle


12


, the folding/stitching plate


16


is moved between a standby position indicated by a solid line shown in

FIG. 3

, where the plate is not inserted into the slit


7


of the sheet setting tray


3


, and a folding/stitching position indicated by a virtual line shown in

FIG. 3

, where the plate is inserted into the slit


7


of the sheet setting tray


3


.




The rack


18


is provided in a place protruded from the paper guide


2




a


in one end of the folding/stitching plate


16


. As described above, the rack


18


is engaged with the pinion


10


of the pair of introduction rollers


8


and


8


. Moreover, the pair of introduction rollers


8


and


8


are rotated when the folding/stitching plate


16


is moved from the standby position to the folding/stitching position. Namely, the pair of introduction rollers


8


and


8


are also rotated in conjunction with the feeding operation of the handle


12


.




Staple bending portions


19


are provided in positions corresponding to a pair of staplers


20


and


20


in a lower end (i.e., insertion tip of the slit


7


) of the folding/stitching plate


16


. Each stapler


20


is fixed in a position below the slit


7


of the sheet setting tray


3


, and disposed to stick a U-shaped staple


30


upward. Further, each stapler


20


is pressed into contact through the sheets P


1


with the folding/stitching plate


16


set in the folding/stitching position. By such press-contact force, the staple


30


is stuck into the sheets P


1


.




As shown in

FIGS. 2

to


4


, a sheet lead-out member


21


is provided in a position below the sheet setting tray


3


between the pair of paper guides


2




a


and


2




a


slidably in a horizontal direction. A support pin


22


of the sheet lead-out member


21


is engaged with a cam hole


24


of a swing plate


23


fixed on the rod


13


of the handle


12


, and thus moved in conjunction with the rotating operation of the handle


12


. Namely, in a lower position of the handle


12


where the folding/stitching plate


16


is in the folding/stitching position, the sheet lead-out member


21


is moved out from a position below the slit


7


to permit entry of the sheets P


1


, and set in the standby position indicated by the virtual line shown in

FIG. 3

, where the sheets P


1


are not guided in the discharging direction. In an upper position of the handle


12


where the folding/stitching plate


16


is in the standby position, the sheet lead-out member


21


is protruded from a position below the slit


7


, and set in a lead-out position indicated by a solid line shown in

FIG. 3

, where sheets P


2


are guided in the discharging direction.




A pair of folding rollers


25


and


25


is provided in positions below the sheet setting tray


3


between the pair of paper guides


2




a


and


2




a


, where the sheets P


2


folded and saddle-stitched are guided by the sheet lead-out member


21


. A pulley


26


is provided in one rod


25




a


of the pair of folding rollers


25


and


25


. A belt


28


is placed between the pulley


26


and a pulley


27


fixed on the rod


13


of the handle


12


.




A not-shown one-way clutch is interposed between each folding roller


25


and each rod


25




a


, and thus only rotation in a direction for moving the folded and saddle-stitched sheets P


2


in the discharging direction can be transmitted from each rod


25




a


to each folding roller


25


. When the handle


12


is rotated from the lower position to the upper position, such rotation is transmitted through the belt


28


to the pair of folding rollers


25


and


25


, and the pair of folding rollers


25


and


25


are rotated to move the sandwiched sheets P


2


in the discharging direction.




Now, a folding/stitching operation of the folding/stitching apparatus


1


will be described by way of example, where sheets P


1


of a predetermined size are folded and saddle-stitched precisely in a middle position. The position of the stopper member


6


is adjusted such that a precisely middle position of the sheets P


1


can be aligned with that of the slit


7


when the sheets P


1


of a predetermined size are loaded on the sheet setting tray


3


to be abutted on the stopper member


6


.




As shown in

FIG. 5

, a user inserts a plurality of superimposed sheets P


1


on the sheet setting tray


3


, and then insertion tip surfaces of the sheets P


1


are set in a position for abutment on the stopper member


6


. Next, when the handle


12


is operated for feeding in an arrow direction A in

FIG. 5

, the folding/stitching plate


6


in the standby position is lowered from above the sheets P


1


, and abutted on the sheets P


1


. When the handle


12


is further operated for feeding from such abutted state, the sheets P


1


are folded in the abutting position by the folding/stitching plate


16


, and then inserted into the slit


7


of the sheet setting tray


3


integrally with the folding/stitching plate


16


.




By the lowering of the folding/stitching plate


16


, the pair of introduction rollers


8


and


8


are rotated in a direction for moving the sheets P


1


integrally with the folding/stitching plate


16


, and then the sheets P


1


are smoothly inserted into the slit


7


. By the feeding operation of the handle


12


, the sheet lead-out member


21


is moved out from the lead-out position below the slit


7


, so that the folding/stitching plate


16


and the sheets P


1


accordingly inserted are permitted to be moved.




The user stops the feeding operation of the handle


12


when the folding/stitching plate


16


reaches the folding/stitching position. As shown in

FIG. 6

, when the folding/stitching plate


16


is lowered to the folding/stitching position, the staple bending portions


19


of the folding/stitching plate


16


are pressed into contact through the sheets P


1


with the pair of staplers


20


and


20


. By such press-contact force, each stapler


20


sticks staples, and then a tip of the staple


30


stuck into the sheets P


1


is bent by the staple bending portions


19


. The plurality of superimposed sheets P


1


become folded and saddle-stitched sheets P


2


.




Next, when the user returns the handle


12


in an arrow direction B in

FIG. 7

, the folding/stitching plate


16


is raised in conjunction with the returning operation of the handle


12


. The pair of introduction rollers


8


and


8


are not rotary-driven in conjunction with the movement of the folding/stitching plate


16


by the one-way clutch, and thus the folded and saddle-stitched sheets P


2


are retained in the position without being raised integrally with the folding/stitching plate


16


. Further, in conjunction with the returning operation of the handle


12


, the sheet lead-out member


21


is protruded from the standby position to the lead-out position below the slit, and the folded and saddle-stitched sheets P


2


are guided to the pair of folding rollers


25


and


25


in the discharging direction. The pair of folding rollers


25


and


25


are rotated in the direction for discharging the folded and saddle-stitched sheets P


2


in conjunction with the returning operation of the handle


12


. Therefore, as shown in

FIG. 7

, the folded and saddle-stitched sheets P


2


are passed between the pair of folding rollers


25


and


25


, and then guided in the discharging direction.




After having finished the returning operation of the handle


12


, the user pulls out the folded and saddle-stitched sheets P


2


protruded from the pair of the folding rollers


25


and


25


. Then, the pair of folding rollers


25


and


25


are run idle by the one-way clutch, thereby facilitating the pulling-out of the folded and stitched sheets P


2


.




The pair of introduction rollers


8


and


8


are also run idle by the one-way clutch. Thus, the pulling-out of the folded and stitched sheets P


2


is not interfered with.




In the folding/stitching apparatus


1


, the sheets P


1


are set on the sheet setting tray


3


such that the folding position can be aligned with that of the slit


7


. When the folding/stitching plate


16


is moved from the standby position toward the folding/stitching position, the sheets P


1


are folded in the tip position of the folding/stitching plate


16


and inserted into the slit


7


. When the folding/stitching plate


16


is moved to the folding/stitching position, staples are stuck into the sheets P


1


by the staplers


20


in the tip position of the folding/stitching plate


16


, and thus the folding position and the saddle-stitching position of the sheets P


1


are naturally brought into agreement with each other. Therefore, it is not necessary to add any positioning units. Accordingly, it is possible to provide a folding/stitching apparatus


1


high in accuracy of the folding and saddle-stitching positions and simple in structure.




According to the first embodiment, the handle


12


, which can be manually operated by the user, is provided, and the folding/stitching plate


16


is moved between the standby position and the folding/stitching position in conjunction with the operation of the handle


12


. Accordingly, the folding/stitching operation can be manually performed by the user, thereby achieving a simple structure and low costs.




According to the first embodiment, the pair of introduction rollers


8


and


8


are provided in the slit


7


, and the folding/stitching plate


16


is provided so as to enter between the pair of introduction rollers


8


and


8


integrally with the sheets P


1


. Thus, in the process of the insertion of the plurality of sheets P


1


into the slit


7


by the folding/stitching plate


16


, the plurality of sheets P


1


are smoothly moved by the pair of introduction rollers


8


and


8


. Accordingly, a folding operation can be carried out by preventing damage from being given to the sheets P


1


as much as possible.




According to the first embodiment, the pair of introduction rollers


8


and


8


are freely moved in the contacting/separating directions, and pressed in the contacting direction by the spring


11


as the urging means. Hence, a space between the pair of introduction rollers


8


and


8


is varied according to a total thickness of the plurality of sheets P


1


, and a predetermined sandwiching force is applied by the spring


11


as the urging means such that the sheets P


1


varied in total thickness can be folded. When the folding/stitching plate


16


is moved from the standby position to the folding/stitching position, the pair of introduction rollers


8


and


8


are rotated in the direction for integrally moving the sandwiched sheets P


1


. Thus, when the sheets P


1


are pressed and folded by the folding/stitching plate


16


, the pair of introduction rollers


8


and


8


feed the sheets P


1


integrally. Therefore, the sheets P


1


are smoothly folded. Moreover, when the folding/stitching plate


16


is advanced from the standby position to the folding/stitching position, the pair of introduction rollers


8


and


8


are rotated in conjunction with the operation of the handle


12


. Therefore, driving of the pair of introduction rollers


8


and


8


leads not be performed separately so that high usability can be provided for the user.




According to the first embodiment, the sheet lead-out member


21


is provided for guiding the folded and stitched sheets P


2


in the discharging direction when the folding/stitching plate


16


is returned from the folding/stitching position to the standby position. Accordingly, the folded and stitched sheets P


2


are discharged to the position for easily taking-out the sheets P


2


, thereby providing high usability for the user.




According to the first embodiment, the pair of folding rollers


25


and


25


are provided in the position, to which the sheets P


2


are guided by the sheet lead-out member


21


. The sheets P


2


entered between the pair of folding rollers


25


and


25


are moved in the discharging direction by rotation, so that the folded and stitched sheets P


2


can be discharged to a position for easier taking-out, and folded well. Accordingly, high usability is provided for the user. Further, when the folding/stitching plate


16


is returned from the folding/stitching position to the standby position, the sheet lead-out member


21


is moved in conjunction with the operation of the handle


12


. Therefore, driving of the sheet lead-out member


21


needs not be performed separately so that high usability can be provided for the user.




According to the first embodiment, the pair of folding rollers


25


and


25


are rotated in conjunction with the operation of the handle


12


. Rotational driving of the pair of folding rollers


25


and


25


needs not be performed separately, thereby providing high usability for the user.




According to the first embodiment, the folding/stitching apparatus


1


is constructed without using any power sources. Therefore, it is possible to manufacture the folding/stitching apparatus


1


at much lower costs compared with the proposed art.




Next, description will be made for a second embodiment of the present invention.




As shown in

FIGS. 8 and 9

, a case


32


of a folding/stitching apparatus


31


includes a pair of paper guides


32




a


and


32




a


erected in parallel with each other at a fixed space, a rear plate


32




b


for connecting the pair of paper guides


32




a


and


32




a


to be integral with each other in a rear side, a front plate


32




c


for connecting the pair of paper guides


32




a


and


32




a


to be integral with each other in a front side, and an upper plate


32




d


for connecting the pair of paper guides


32




a


and


32




a


to be integral with each other in an upper side. A sheet setting tray


33


disposed in a horizontal direction is fixed between the pair of paper guides


32




a


and


32




a


. A space between the front plate


32




c


and the sheet setting tray


33


is used as a paper feed space


34


, and a space below the sheet setting tray


33


is used as a paper discharge space


35


. A plurality of superimposed (laminated) sheets P


1


are set on the sheet setting tray


33


from a front side, and folded and saddle-stitched sheets P


2


are taken out from a front side below the sheet setting tray


33


.




As in the case of the first embodiment, a stopper member


36


is provided in a rear side of the sheet setting tray


33


. The stopper member


36


enables the sheets P


1


to be easily set in a predetermined position on the sheet setting tray


33


. The stopper member


36


can be freely moved back and forth on the sheet setting tray


33


, and positioned in a proper place. Therefore, regarding the sheets P


1


of various sizes, folding/stitching positions thereof can be variably set in desired positions.




A pair of left and right sheet guides


37


and


37


is provided near left and right edge positions in a front portion of the sheet setting tray


33


. By the pair of left and right sheet guides


37


and


37


, a plurality of sheets P


1


can be set on the same left and right position without being shifted left or right.




A slit


38


is provided roughly in a center of the sheet setting tray


33


. The slit


38


is extended left and right and provided to be sufficiently longer than a width of the sheet P


1


to be folded and saddle-stitched.




A pair of introduction rollers


39


and


39


is rotatably provided in the slit


38


. A surface of each introduction roller


39


is made of, for example, a rubber having 60 degrees about type A durometer hardness (this hardness is consistent with ISO 7619), requiring only a frictional force but not elasticity. Gears


40


and


40


are provided to be engaged with each other, each of which is fixed on one end of each of rods


39




a


and


39




a


of the introduction rollers


39


and


39


. As shown in

FIG. 13

, the pair of introduction rollers


39


and


39


are freely moved in directions for contacting with/separating from each other while the engagement of the gears


40


and


40


with each other is maintained. Further, the pair of introduction rollers


39


and


39


are pressed in the contacting direction by a spring


41


as urging means. The pair of introduction rollers


39


and


39


are rotary-driven by a sheet discharge system of a folding/stitching drive unit


42


in a direction for inserting the sheets P


1


into the slit


38


.




A one-way clutch (not-shown) is interposed between each introduction roller


39


and each rod


39




a


. Rotation for advancing the sheets P


1


into the slit


38


is transmitted from each rod


39




a


to each of the pair of introduction rollers


39


and


39


, while rotation of an opposite direction thereto cannot be transmitted. Thus, when a folding/stitching plate


43


is moved from a standby position to a folding/stitching position, the pair of introduction rollers


39


and


39


are freely rotated in a direction for moving the folded sheets P


1


integrally with the folding/stitching plate


43


.




The folding/stitching plate


43


is disposed in a position above the sheet setting tray


33


, which corresponds to a position of the slit


38


of the sheet setting tray


33


. In an upper end of the folding/stitching plate


43


, guide pins


44


are provided to be protruded from both left and right ends. The left and right guide pins


44


are inserted into guide holes


45


respectively provided in the pair of paper guides


32




a


and


32




a


. Each guide hole


45


is extended in upper and lower directions. Further, the folding/stitching plate


43


is driven by a folding/stitching drive system of the folding/stitching drive unit


42


between the standby position for not entering the slit


38


of the sheet setting-tray


33


shown in FIG.


9


and the folding/stitching position for entering the slit


38


of the sheet setting tray


33


shown in FIG.


16


.




As in the case of the first embodiment, staple bending portions (not shown) are provided in positions corresponding to a pair of staplers


46


and


46


in a lower end (i.e., insertion tip into the slit


38


) of the folding/stitching plate


43


. Each stapler


46


is fixed in a position below the slit


38


of the sheet setting tray


33


, and disposed to stick a U-shaped staple


30


upward. Moreover, each stapler


46


is pressed into contact through the sheets P


1


with the folding/stitching plate


43


set in the folding/stitching position. By such press-contact force, the staple


30


is stuck into the sheets P


1


. The pair of staplers


46


and


46


are fixed on a stapler base


47


detachably disposed in the case


32


. The stapler base


47


can be attached/detached by an operation of a knob


47




a


. The stapler base


47


is made of sheet metal having a spring characteristic and reduces a pressing force of the folding/stitching plate


43


applied on each stapler


46


.




As shown in

FIG. 9

, a sheet lead-out member


48


is provided in a position below the sheet setting tray


33


between the pair of paper guides


32




a


and


32




a


slidably in a horizontal direction. A support pin


49


protruded from each of left and right ends of the sheet lead-out member


48


is inserted into a guide hole


50


provided in each of the pair of paper guides


32




a


and


32




a


. The guide hole


50


is extended in a horizontal direction. Then, the sheet lead-out member


48


is moved out from a position below the slit


38


to permit entry of the sheets P


1


. The sheet lead-out member


48


is driven by the folding/stitching drive system of the folding/stitching drive unit


42


between the standby position for not guiding the sheets P


1


in the discharging direction shown in

FIG. 16 and a

lead-out position for being protruded from the position below the slit


38


to guide sheets P


2


in the discharging direction shown in FIG.


9


.




A pair of folding rollers


51


and


51


is provided in positions below the sheet setting tray


33


between the pair of paper guides


32




a


and


32




a


, where the sheets P


2


folded and stitched are guided by the sheet lead-out member


48


. Each folding roller


51


is made of, for example, rubber having 60 degrees or lower about type A durometer hardness (this hardness is consistent with ISO 7619) and having elasticity.




Gears


52


and


52


are provided to be engaged with each other, each of which is fixed on one end of each of rods


51




a


and


51




a


of the pair of folding rollers


51


and


51


. Further, the pair of folding rollers


51


and


51


are freely moved in directions for contacting with/separating from each other while the engagement of the gears


52


and


52


with each other is maintained, and pressed in the contacting direction by a spring


53


as urging means. The spring


53


has a spring force set stronger than that of the spring


41


in the side of the pair of introduction rollers


39


and


39


, and thus provides stronger folding than those in the pair of introduction rollers


39


and


39


. Further, the pair of folding rollers


51


and


51


are rotary driven in a direction for discharging the sandwiched sheets P


1


by the sheet discharge system of the folding/stitching drive unit


42


.




A one-way clutch (not shown) is interposed between each folding roller


51


and each rod


51




a


. Rotation of a direction for moving the sheets P


2


in a discharging direction is transmitted from each rod


51




a


to each folding roller


51


. However, rotation of an opposite direction thereto cannot be transmitted. Therefore, when the user pulls the sandwiched sheets P


2


in the discharging direction, the pair of folding rollers


51


and


51


are freely rotated to enable the jammed sheets P


2


to be easily taken out.




Now, the folding/stitching drive unit


42


will be described. As shown in

FIGS. 10 and 11

, the folding/stitching drive system of the folding/stitching drive unit


42


includes an AC motor as the only driving source of the folding/stitching apparatus


31


. On an outer peripheral surface of a rotary shaft


60




a


of the AC motor


60


, a first gear


62


is provided by interposing a first one-way clutch


61


. The first one-way clutch


61


transmits only rotation of a counterclockwise direction (arrow direction A seen in

FIGS. 10 and 12

, and similar thereinafter) of the AC motor


60


to the first gear


62


. Clockwise rotation of the AC motor


60


causes the first gear


62


to run idle. The first gear


62


is engaged with a second gear


63


of a large diameter. The second gear


63


has a cam pin


65


fixed in an eccentric position of a rotary shaft support pin


63




a


thereof. The cam pin


65


is inserted into a cam hole


66




a


of a swing lever


66


. The swing lever


66


is supported on the paper guide


32




a


with a center pin


67


set as a fulcrum. A guide pin


44


of the folding/stitching plate


43


is engaged with an upper side end of the swing lever


66


. The swing plate


65


is swung by rotation of the second gear


63


, so that the folding/stitching plate


43


can be moved up and down. A support pin


49


of the sheet lead-out member


48


is engaged with a lower side end of the swing lever


65


. The swing lever


66


is swung by the rotation of the second gear


63


such that the sheet lead-out member


48


can be moved horizontally.




A third gear


64


is engaged with the second gear


63


. A rod


64




a


of the third gear


64


is extended to the other paper guide


32




a


. Similar units (third and second gears


64


and


62


, and swing lever


66


) are provided in this paper guide


32




a


. Hence, the folding/stitching plate


43


and the sheet lead-out member


48


are surely and smoothly moved.




As described above, during the counterclockwise rotation (arrow direction A in

FIG. 10

) of the AC motor


60


, the folding/stitching plate


43


is reciprocated between the standby position and the folding/stitching position. Further, the sheet lead-out member


48


is reciprocated between the standby position and the lead-out position. Moreover, while the folding/stitching plate


43


is in the standby position, the sheet lead-out member


48


is set in the lead-out position. While the folding/stitching plate


43


is in the folding/stitching position, the sheet lead-out member


48


is set in the standby position.




As shown in

FIGS. 12 and 13

, the sheet discharge system of the folding/stitching drive unit


42


uses the AC motor


60


, which is the only driving source of the folding/stitching apparatus


31


, also as a driving source. On the outer peripheral surface of the rotary shaft


60




a


of the AC motor


60


, a large-diameter pulley


71


is provided by interposing a second one-way clutch


70


therebetween. The second one-way clutch


70


transmits only rotation of a clockwise direction (arrow direction B in

FIGS. 10 and 12

, and similar thereinafter) of the AC motor


60


to the large-diameter pulley


71


. Counterclockwise rotation of the AC motor


60


causes the large-diameter pulley


71


to run idle. One end of a timing belt


72


is placed on the large-diameter pulley


71


. The other end of the timing belt


72


is placed on a small-diameter pulley


73


. The small-diameter pulley


73


is fixed on the rod


39




a


of one introduction roller


39


. Further, an idler gear


74


is engaged with the gear


40


fixed on the rod


39




a


of the other introduction roller


39


. The idler gear


74


is engaged with a gear


52


of the rod


51




a


of one folding roller


51


.




Both pairs of introduction rollers


39


and


39


and folding rollers


51


and


51


are rotary-driven in a direction for discharging the sandwiched sheets P


2


during clockwise rotation (arrow direction B in

FIG. 12

) of the AC motor


60


. Peripheral velocities of the pair of folding rollers


51


and


51


are set to be faster within 20% against those of the pair of introduction rollers


39


and


39


.




Circuitry of the folding/stitching drive unit


42


will be now described based on

FIGS. 17

to


21


. As shown in

FIGS. 17

to


21


, the AC motor


60


includes a common terminal t


1


, a terminal t


2


of a clockwise direction side, and a terminal t


3


of a counterclockwise direction side. A capacitor C is interposed between the terminals t


2


and t


3


of the clockwise and counterclockwise direction sides. Power inputs to the terminals t


2


and t


3


of the clockwise and counterclockwise direction sides are varied, thereby switching rotational directions. A start switch SW


1


and a motor reverse-rotation switch SW


2


are interposed between the AC motor


60


and an AC power source


75


. By the two switches SW


1


and SW


2


, power inputs to the terminals t


2


and t


3


of the clockwise and counterclockwise direction sides are switched. The start switch SW


1


is provided in the front plate


32




c


shown in FIG.


8


. Further, the start switch SW


1


is operated by the user. The start switch SW


1


is pressed to a terminal t


4


of a clockwise direction selection side by a built-in spring, whereby the start switch SW


1


is switched to a terminal t


5


of a counterclockwise direction side by a depressing operation of the user.




The motor reverse-rotation switch SW


2


is provided in the case


32


shown in

FIG. 9

or the like, and operated according to a position of the folding/stitching plate


43


. The motor reverse-rotation switch SW


2


is pressed to a terminal t


6


of a counterclockwise direction selection side by a built-in spring. Moreover, in positions of the swing lever


66


corresponding to the standby position of the folding/stitching plate


43


and the vicinity thereof, the motor reverse-rotation switch SW


2


is depressed by the swing lever


66


to be positioned in a terminal t


7


of a clockwise direction selection side. In the position of the swing lever


66


other than the above-described position of the folding/stitching plate


43


, the motor reverse-rotation switch SW


2


is positioned in a terminal t


6


of the counterclockwise direction selection side by a spring force of the built-in spring.




A folding/stitching operation of the folding/stitching apparatus


31


will be described by way of example, where sheets P


1


of a predetermined size are folded and saddle-stitched precisely in a middle position. The position of the stopper member


36


is adjusted such that a precisely middle position of the sheets P


1


can be aligned with that of the slit


38


when the sheets P


1


of a predetermined size are loaded on the sheet setting tray


33


to be abutted on the stopper member


36


.




As shown in

FIG. 17

, when power is supplied to the folding/stitching apparatus


31


, an AC current of the AC power source


75


is applied to the clockwise direction side terminal t


2


of the AC motor


60


, so that the AC motor


60


can be rotated in a clockwise direction. By the clockwise rotation of the AC motor


60


, the pair of introduction rollers


39


and


39


and the pair of folding rollers


51


and


51


are rotary-driven in the sheet discharging direction. As shown in

FIG. 9

, a user inserts a plurality of superimposed sheets P


1


on the sheet setting tray


33


, and then insertion tip surfaces of the sheets P


1


are set in a position for abutment on the stopper member


36


.




The user depresses the start switch SW


1


. Then, as shown in

FIG. 18

, a power input is switched to the counterclockwise direction side terminal t


3


of the AC motor


60


, thereby reversely rotating the AC motor


60


in the counterclockwise direction. By the counterclockwise rotation of the AC motor


60


, the rotary-driving of the pair of introduction rollers


39


and


39


and the pair of folding rollers


51


and


51


is stopped. The folding/stitching plate


43


starts to move from the standby position to the folding/stitching position. Further, the sheet lead-out member


48


starts to move from the lead-out position to the standby position.




The folding/stitching plate


43


in the standby position is lowered from above the sheets P


1


, and abutted on the sheets P


1


. When the folding/stitching plate


43


is further lowered from such state, the sheets P


1


are folded by the folding/stitching plate


43


in the abutting position, and inserted integrally with the folding/stitching plate


43


into the slit


38


of the sheet setting tray


33


. By the lowering of the folding/stitching plate


43


, the pair of introduction rollers


39


and


39


are following rotated in a direction for moving the sheets P


1


integrally with the folding/stitching plate


43


, and then the sheets P


1


are smoothly inserted into the slit


38


. The sheet lead-out member


48


is moved out from the lead-out position below the slit


38


, so that the folding/stitching plate


43


and the sheets P


1


accordingly inserted are permitted to be moved.




In the foregoing operation process, when the swing lever,


66


is slightly moved after the depression of the start switch SW


1


, as shown in

FIGS. 19 and 20

, the swing lever


66


no longer presses the motor reverse-rotation switch SW


2


. Accordingly, the motor reverse-rotation switch SW


2


is switched to the counterclockwise direction selection side, and the AC motor


60


is continuously rotated in the counterclockwise direction even if the user releases the depression of the start switch SW


1


.




As shown in

FIG. 14

, when the folding/stitching plate


43


is lowered to the folding/stitching position, the staple bending portions of the folding/stitching plate


43


are pressed into contact through the sheets P


1


with the pair of staplers


46


and


46


. By such press-contact force, each stapler


46


sticks staples, and then a tip of the staple


30


stuck into the sheets P


1


is bent by each staple bending portion. Then, the plurality of superimposed sheets P


1


become folded and saddle-stitched sheets P


2


.




After the lowering of the folding/stitching plate


43


to the folding/stitching position, the folding/stitching plate


43


is raised. However, the pair of introduction rollers


39


and


39


are not rotated in conjunction with the movement of the folding/stitching plate


43


by the one way clutch. Thus, the folded and saddle-stitched sheets P


2


are retained in the position without being raised integrally with the folding/stitching plate


43


. As shown in

FIG. 15

, the folding/stitching plate


43


is raised to the standby position. The sheet lead-out member


48


is protruded from the standby position to the lead-out position, and the folded and saddle-stitched sheets P


2


are guided to the side of the pair of folding rollers


51


and


51


in the discharging direction.




In the foregoing operation process, as shown in

FIG. 21

, when the folding/stitching plate


43


is raised to the vicinity of the standby position, the swing lever


66


depresses the motor reverse-rotation switch SW


2


again. Thus, a power input is switched to the clockwise direction side terminal t


2


of the AC motor


60


, thereby reversely rotating the AC motor


60


. Therefore, while the folding/stitching plate


43


and the sheet lead-out member


48


are stopped respectively in the standby position and the lead-out position, the pair of introduction rollers


39


and


39


and the pair of folding rollers


51


and


51


are rotary-driven in the sheet discharging direction. Accordingly, the folded and saddle-stitched sheets P


2


are passed between the pair of folding rollers


51


and


51


, and then discharged.




In the folding/stitching apparatus


31


, the sheets P


1


are set on the sheet setting tray


33


such that the folding position can be aligned with that of the slit


38


. The folding/stitching plate


43


is automatically moved from the standby position toward the folding/stitching position only by operating the start switch SW


1


. The sheets P


1


are folded in the tip position of the folding/stitching plate


43


and inserted into the slit


38


. When the folding/stitching plate


43


is moved to the folding/stitching position, staples are stuck into the sheets P


1


by the stapler


46


in the tip position of the folding/stitching plate


43


, and thus the folding position and the saddle-stitching position of the sheets P


1


are naturally brought into agreement with each other. Therefore, it is not necessary to add any positioning units. Accordingly, it is possible to provide the folding/stitching apparatus


31


high in accuracy of the folding and saddle-stitching positions and simple in structure.




According to the second embodiment, the AC motor


60


is provided and, by the driving force of the AC motor


60


, the folding/stitching plate


43


is moved between the standby position and the folding/stitching position. Thus, the driving force of the AC motor


43


enables folding/stitching work to be carried out. Accordingly, work of the user is reduced more compared with manual folding/stitching work, thereby reducing work mistakes and achieving a high processing speed. The operation of the folding/stitching plate


43


is stabilized more compared with the manual folding/stitching work, so that folding/stitching quality can be improved. A processing speed thereof is also high, and any instability is prevented.




According to the second embodiment, the pair of introduction rollers


39


and


39


and the pair of folding rollers


51


and


51


are constructed to be rotated by the driving force of the AC motor


60


. Accordingly, the pair of introduction rollers


39


and


39


and the pair of folding rollers


51


and


51


are driven by the AC motor


60


for driving the folding/stitching plate


43


, thereby reducing the number of mounted motors. According to the second embodiment, the folding/stitching apparatus


31


is manufactured by mounting only one AC motor


60


.




Description will be made for a counter unit


80


additionally provided in the folding/stitching apparatus


31


of the second embodiment based on

FIGS. 22 and 23

.




As shown in

FIGS. 22 and 23

, the counter unit


80


indicates the numbers of remaining staples of the staplers


46


and


46


. The counter unit


80


includes a worm gear


81


fixed on a support shaft


64




a


, a worm wheel


83


engaged with the worm gear


81


and rotatably supported on a support plate


82


, a dial plate


84


, which is coaxial to the worm wheel


83


and is rotated separately and independently, and a spring plate


85


for adhering the dial plate


84


and the worm wheel


83


to each other by a predetermined frictional force.




Scales are provided at predetermined intervals on an outer periphery of the dial plate


84


. During rotation of the worm wheel


83


, the dial plate


84


is rotated integrally by a spring force of the spring plate


85


. A rotational angle of the worm wheel


83


is decided in proportion to the number of revolutions of the second gear


63


. Accordingly, the dial plate


84


indicates the number of remaining staples by using such proportional relation.




The second gear


63


is rotated once by one staple sticking operation, and the third gear


64


is rotated by the number of revolutions decided by a gear ratio with the second gear


63


. The numbers of revolutions are equal between the third gear


64


and the worm gear


81


. The worm wheel


83


is advanced by one tooth per one revolution of the worm gear


81


. Accordingly, the number of revolutions of the second gear


62


is proportional to a rotational angle of the worm wheel


83


. Such proportional relation enables the number of remaining staples to be indicated. For example, assuming that the number of staples is 100, and the second and third gears have 60 and 30 teeth respectively, the number of teeth of the worm wheel


83


is set to 200 in order to rotate the worm wheel


83


precisely once when 100 staples are stuck.




By mounting the counter unit


80


, the user can know when to replenish the staplers


46


and


46


with the staples


30


respectively before the staples


30


are finished up.




For using the staples


30


broken in the middle of staples connected to be integral or the staples


30


used partway in staples connected to be integral, the user sets the dial plate


84


in a rotational position corresponding to the number of connected staples. Accordingly, the number of remaining staples can be accurately indicated even when the staples


30


broken in the middle of the staples connected to be integral or the staples


30


used halfway in the staples connected to be integral are used.





FIG. 24

is a schematic constitutional view showing a modified example of a counter unit. As shown in

FIG. 24

, a counter unit


90


of the modified example includes a first counter gear


91


, which is coaxial to the second gear


63


and is fixed by a predetermined frictional force, a second counter gear


92


, which is engaged with the first counter gear


91


and has a mark (mark position indicated by an arrow), and a mark plate


93


, which is disposed close to the second counter gear


92


and has a mark (mark position indicated by an arrow). The first counter gear


91


has the number of teeth set equal to the sum of 1 and the number of teeth N set in each stapler


46


. The second counter gear


92


has the number of teeth set equal to the number of teeth N set in the stapler


46


. By one folding/stitching operation, i.e., one staple sticking operation, the second counter gear


92


is rotated 1+1/N times. By performing the folding/stitching operation N times, i.e., the staple sticking operation N times, the second counter gear


92


is rotated N+1(=N/N) times. Thus, the described constitution enables the second counter gear


92


to be stopped when the mark position thereof is rotated precisely once, thereby indicating the number of remaining staples.




In the second embodiment, in order to assure the operation, the sheets P


1


are set in the position for abutment on the stopper member


36


, and then the user depresses the start switch SW


1


. However, if the start switch SW


1


is mounted in the position, where the sheets P


1


abuts on the stopper member


36


, a process can be automatically started only by setting the sheets P


1


.




In the second embodiment, the AC motor


60


is used as a motor, and thus an electric system of the automatic folding/stitching apparatus


31


can be manufactured at low costs. Needless to say, however, members other than the AC motor


60


may be used for manufacturing the same.




The first and second embodiments have been described by way of example, where the sheets P


1


are folded and saddle-stitched precisely in the middle position. However, the invention can be similarly applied to a case where the sheets P


1


are folded and saddle-stitched in positions other than the precisely middle position. In the foregoing, the staplers


20


and


46


are respectively provided in the two places, and the staples


30


were stuck into the two places of the sheets P


1


. Needless to say, however, the numbers of staplers


20


and


46


may be one, three or more.




According to the first aspect of the present invention, the sheets are set on the sheet setting tray such that the folding position can be aligned with the slit position. When the folding/stitching plate is moved from the standby position toward the folding/stitching position, the sheets are folded in the tip position of the folding/stitching plate, and inserted into the slit. After the folding/stitching plate is moved to the folding/stitching position, staples are stuck into the sheets by the stapler in the tip position of the folding/stitching plate. Thus, the sheet folding/stitching positions are naturally brought into agreement with each other, removing the necessity of adding any positioning units. Therefore, accuracy of the folding/stitching positions is high, and the structure is simple.




According to the second aspect of the present invention, the folding/stitching operation can be performed by manually operating the handle, so that a structure thereof can be simplified more and costs can be reduced.




According to the third aspect of the present invention, the folding/stitching operation can be performed by the driving force of the motor. Thus, compared with the manual folding/stitching work, work of the user can be reduced more, thereby reducing mistakes and achieving a high processing speed. Further, compared with the manual folding/stitching work, the operation of the folding/stitching plate is stabilized more, thereby improving folding/stitching quality. Moreover, a higher processing speed can be achieved without any instability.




According to the fourth aspect of the present invention, in the process of the insertion of the plurality of sheets into the slit by the movement of the folding/stitching plate, the plurality of sheets are smoothly moved by the rotation of the pair of introduction rollers. Accordingly, the folding operation can be performed by preventing damage from being given to the sheets as much as possible.




According to the fifth aspect of the present invention, a space between the pair of introduction rollers is varied according to the total thickness of the plurality of sheets, and a predetermined sandwiching force is applied by the urging means. Therefore, sheets varied in total thickness can be folded.




According to the sixth aspect of the present invention, when the sheets are pressed and folded by the folding/stitching plate, the pair of introduction rollers integrally feed the sheets, such that the sheets can be folded smoothly.




According to the seventh aspect of the present invention, driving of the pair of introduction rollers needs not be performed separately, so that high usability can be provided.




According to the eight aspect of the present invention, the pair of introduction rollers are driven by the motor for driving the folding/stitching plate, whereby the number of motors to be mounted can be reduced.




According to the ninth aspect of the present invention, the folded and stitched sheets are discharged to the position for easy taking-out, thereby high usability can be provided for the user.




According to the tenth aspect of the present invention, the folded and stitched sheets are discharged to the position for easy taking-out, and folded well. Therefore, very high usability can be provided.




According to the eleventh aspect of the present invention, driving of the sheet lead-out member needs not be performed separately, so that high usability can be provided.




According to the twelfth aspect of the present invention, rotational driving of the pair of folding rollers need not be performed separately, whereby high usability can be provided.




According to the thirteenth aspect of the present invention, the pair of folding rollers is driven by the motor for driving the folding/stitching plate, or the motor for driving the pair of introduction rollers in addition. Accordingly, the number of motors to be mounted can be reduced.




While the preferred embodiments of the present invention have been described using specific terms, such description is for illustrative purposes. It is to be understood that the invention is not limited to the preferred embodiments or constructions. To the contrary, the invention is intended to cover various modifications and equivalent arrangements. In addition, while the various elements of the preferred embodiments are shown in various combinations and configurations, which are exemplary, other combinations and configurations, including more, less or only a single element, are also within the spirit and scope of the invention as defined in the following claims.



Claims
  • 1. A folding/stitching apparatus comprising:a sheet setting tray having an upper surface side where the slit is opened and sheets are set; a folding/stitching plate provided to be freely moved between a standby position for not entering the slit of the sheet setting tray and a folding/stitching position for entering the slit, the folding/stitching plate having a staple bending portion provided in an insertion tip into the slit; and a stapler pressed into contact through the sheets with the folding/stitching plate set in a folding/stitching position to stick staples into the sheets.
  • 2. The folding/stitching apparatus according to claim 1, further comprising:a handle to be manually operated, wherein the folding/stitching plate is moved between the standby position and the folding/stitching position in conjunction with an operation of the handle.
  • 3. The folding/stitching apparatus according to claim 1, still further comprising:a motor, wherein the folding/stitching plate is moved between the standby position and the folding/stitching position by a driving force of the motor.
  • 4. The folding/stitching apparatus according to claim 1,wherein a pair of introduction rollers is provided in the slit, and the folding/stitching plate is inserted integrally with the sheets between the pair of introduction rollers.
  • 5. The folding/stitching apparatus according to claim 4,wherein the pair of introduction rollers is freely moved in both a contact direction with each other and a separate direction from each other, and pressed in the contact direction by an urging means.
  • 6. The folding/stitching apparatus according to claim 4,wherein the folding/stitching plate is moved from the standby position to the folding/stitching position, and then the pair of introduction rollers is rotated in a direction for moving folded sheets integrally.
  • 7. The folding/stitching apparatus according to claim 6,wherein the folding/stitching plate advances from the standby position to the folding/stitching position, and then the pair of introduction rollers is rotated in conjunction with the operation of the handle.
  • 8. The folding/stitching apparatus according to claim 6,wherein the pair of introduction rollers is rotated by a driving force of the motor.
  • 9. The folding/stitching apparatus according to claim 1, yet further comprising:a sheet lead-out member, wherein the sheet lead-out member guides the folded and stitched sheets in a discharging direction when the folding/stitching plate is returned from the folding/stitching position to the standby position.
  • 10. The folding/stitching apparatus according to claim 9,wherein a pair of folding rollers is provided at a position to which the sheets are guided by the sheet lead-out member, and the sheets being inserted between the folding rollers are moved in a discharging direction by rotation of the pair of folding rollers.
  • 11. The folding/stitching apparatus according to claim 9,wherein the folding/stitching plate is returned from the folding/stitching position to the standby position, and then the sheet lead-out member is moved in conjunction with operations of both the handle and the folding/stitching plate.
  • 12. The folding/stitching apparatus according to claim 10,wherein the pair of folding rollers is rotated in conjunction with an operation of the handle.
  • 13. The folding/stitching apparatus according to claim 10,wherein the pair of folding rollers is rotated by the driving force of the motor.
Priority Claims (2)
Number Date Country Kind
P2001-172880 Jun 2001 JP
P2002-085592 Mar 2002 JP
US Referenced Citations (12)
Number Name Date Kind
389147 Heyl Sep 1888 A
3492955 Gallagher Feb 1970 A
4270742 Kobayashi Jun 1981 A
4592651 Oikawa et al. Jun 1986 A
4595187 Bober Jun 1986 A
4735406 Weber Apr 1988 A
5342032 Meier Aug 1994 A
5377965 Mandel et al. Jan 1995 A
5461469 Farrell et al. Oct 1995 A
6251054 Cruz et al. Jun 2001 B1
6554267 Trovinger Apr 2003 B2
6578838 Trovinger et al. Jun 2003 B2
Foreign Referenced Citations (1)
Number Date Country
WO 0018583 Apr 2000 WO