Patent Grant
7882974
This invention relates generally to food containers. More particularly, this invention relates to a food container assembly comprising a base and a lid, wherein the base and the lid can be fastened via a first hinge/latch combination in a mutually hingeable relationship along a pair of corresponding sides, and, in addition, can be mutually secured along opposing pair of corresponding sides via a second hinge/latch combination.
Disposable food containers are well known and are ubiquitously employed in all food related industries, restaurants, caterers, institutional food service establishments, hospital cafeterias, and households. A survey of the field yields a variety of containers for storing, transporting, or serving food in the form of plates, bowls, trays, clamshells etc. Existing food containers fall essentially into two broad categories, namely, one-piece hinged containers and two-piece containers.
A popular type of disposable food container is a hinged one-piece takeout container having a clamshell configuration. These containers are typically made by thermoforming a sheet of plastic material into two adjacent trays interconnected by a material bridge, which acts as a living hinge. The two adjacent trays are disposed on either side of the living hinge and respectively define a bottom container tray and a top lid tray. The container is held closed by some type of latching mechanism.
Hinged one-piece clamshell containers may be constructed from foam materials including expanded polystyrene (EPS). The latching mechanism on foam clamshell containers typically comprises at least one tab-shaped projection incorporated into the top lid tray that engages with a corresponding slot or recess in the bottom container tray. Foam clamshell containers are one of the cheapest solutions of the industry and are not considered upscale enough for use by a majority of image-conscious food service establishments and restaurant chains.
A disadvantage of one-piece hinged takeout containers is that they are awkward or cumbersome to handle when used as a dining dish. In their open configuration the permanently attached lid and the tray of a typical one-piece hinged takeout container utilize a relatively large area on the table surface. Also, eating out of a utilitarian container package having a permanently attached lid is not conducive of conveying to the consumer an ambiance of upscale dining experience and affects the image of the restaurant or food service establishment utilizing such a package. Nonetheless a number of foodservice establishments do prefer a one piece hinged container because it obviates the need to stock two components and also avoids the risk of running out of one of the container components. In addition, using a one-piece hinged container is operationally simpler and inherently prevents—receiving the wrong lids; having an inadequate lid fit; or inadvertently mismatching the container and the lid. In recent years hinged lid container use has grown particularly in two color configurations with a black or colored base connected to a clear lid. However, utilizing a one-piece container does require that even customers who have no need for a lid (such as eat-in customers) must take a lid, which is both wasteful and costly.
Due to some of the inherent disadvantages of one-piece containers and the generally less-than-upscale image associated therewith, two-piece containers are also utilized in the marketplace.
Two-piece containers typically comprise a serving platter or base that can be sealed against or at least engaged with a cooperating lid or cover. The base usually has an upwardly projecting sidewall terminating into a rim. The lid is configured to fit the base and may include a dome shaped central portion to comfortably accommodate food within the base. The base rim may further include sealing ridges, channels, tabs, flared areas or similar features that are adapted for cooperative engagement with the corresponding grooves, notches, inverted channels, slots or the like integrated with the lid or cover.
One of the problems with two-piece containers is that the food service establishment has to carry two separate items in the form of a base container and its corresponding cover or lid. Thus, a typical restaurant ends up storing both container bases and lids for each container size and container type with all the risk of running short of one item or getting the wrong lid or having a bad lid fit.
In addition, two-piece containers are generally held together by closure mechanisms that rely generally on an effective friction fit between the container and the lid. Oftentimes the closure mechanism is not secure enough for general carrying convenience and take-out situations. Having a securely latched container-lid assembly has been a common desire for food related industries, restaurants, caterers, institutional food service establishments, hospital cafeterias, and households for a variety of reasons and situations. With today's busy lifestyle, situations requiring a securely latched container assembly are encountered in everyday life particularly when food is being delivered to household and commercial customers, or while it is being carried to work or other locations, during travel, or on airplanes.
Thus, there is a need for a container-lid assembly that—overcomes the disadvantages associated with existing one-piece and two-piece containers; preserves the upscale image of the caterer, restaurant or other food service establishment; and in addition, provides the convenience of a hingeable container-lid assembly that can be securely latched for take-out or transportation purposes and yet allows the lid to be readily separated from the container-lid assembly while eating out of the container, thereby facilitating the use of the container as a dining-dish. These and other needs as shall hereinafter appear are met by the container-lid assembly of the present invention.
Accordingly, the present invention overcomes the problems and shortcomings of one-piece hinged food containers and two-piece base and lid containers and provides a disposable food container assembly wherein the base and lid can be hingeably connected and mutually latched in a reversible manner.
Another embodiment of the invention is to provide an improved and novel securing mechanism for retaining the container base and lid securely and effectively closed by providing a plurality of integral hinge/latch combinations, along the rim of the container base and the corresponding superjacent rim of the lid that can be cooperatively engaged in a mutually latched relationship.
Still another embodiment of the invention is to simplify inventory for a food service establishment by providing a multifunctional container base that can be utilized singly for eat-in service; or, can be combined with another identical container base to provide a lidded container assembly for take-out service.
Yet a further embodiment of the invention is to provide a multifunctional plate, which can be used as a dining plate that can in addition be converted into a take-out package by inverting and fitting a second plate thereon in a mutually latched relationship.
Still another embodiment of the invention is to provide a multifunctional container base that can be employed both as a container base and also as a container lid.
Yet another embodiment of the invention is to provide two structurally identical container bases, which are adapted for mutual engagement and are referred to respectively as first container base and second container base, wherein the second container base is disposed in an inverted and superjacent relationship to the first container base and serves as the container lid. Each container base has at least one integral hinge member disposed along a side thereof, and at least one integral latch member disposed along an opposite side thereof. The integral hinge member of the first container base is adapted for cooperatively engaging/latching with the integral latch member of the second container base, and connecting the first and second container bases in a mutually hingeable relationship. The integral latch member of the first container base is adapted for cooperatively engaging/latching with the integral hinge member of the second container base for retaining the container assembly formed by the first and second container bases securely closed.
An additional embodiment of the invention is to provide a take-out container assembly wherein the base and the lid are held securely closed by a first and a second set of hinge/latch combinations; wherein unlatching of the first set of hinge/latch combination enables the lid to pivot about the second set of hinge/latch combination; and wherein unlatching the second set of hinge/latch combination allows the lid to be separated from the container base.
Still another embodiment of the invention is to provide a take-out container assembly wherein the base and the lid are held securely closed by a first hinge/latch combination and a second hinge/latch combination; wherein either of the two hinge/latch combinations can be unlatched independent of the other; and wherein, unlatching/opening of any of the hinge/latch combinations enables the lid to pivot about the other closed hinge/latch combination.
Still another embodiment of the invention is to provide a take-out container assembly wherein the container base and the container lid are held closed along their respective rim interfaces at a first location along one side and at a second location along an opposite side. The first closure mechanism for securely latching the container lid and the base, at the first location, comprises a pivotable hinge flap integrally attached to the container base; the hinge flap includes a plurality of cavities, slots or holes that are adapted for cooperatively engaging/latching with a corresponding plurality of protruding snap-in members, projections or cylindrical buttons integrally attached to the container lid. The second closure mechanism, at the second location, comprises a pivotable hinge flap integrally attached to the container lid; the hinge flap includes a plurality of cavities, slots or holes that are adapted for cooperatively engaging/latching with a corresponding plurality of protruding snap-in members or cylindrical buttons which are integrally attached to the container base. At the first location, the hinge flap attached to the container base pivots upwardly to engage with the protruding snap-in members, projections or cylindrical buttons, which are integrally attached to the container lid. In contrast, at the second location, the hinge flap attached to the container lid pivots downwardly to engage with the protruding snap-in members or cylindrical buttons which are integral to the container base.
Yet another embodiment of the invention is to provide a container assembly comprising a base and lid, which can be mutually latched in a secure manner and can be reversibly separated into a hingeable assembly and further reversibly separated into base and lid components.
To achieve the foregoing and other embodiments of the invention, a container assembly formed by two at least “structurally identical” container bases is provided, wherein a first container base serves as the container base for holding food while a second container base is inverted over the first container base and employed as a container lid. It is noteworthy that the container base and container lid are at least “structurally identical” and could be “completely identical in structural and non-structural aspects.” Alternately, the container base and the corresponding container lid could be “structurally identical but dissimilar in non-structural aspects”; for example, consistent with typical package configurations—the container base could be made of a pigmented plastic material in an opaque color such as black, while the container lid could be made of a light transmitting plastic material in a naturally clear or a tinted configuration. It would also be appreciated by those skilled in the art that plastic articles can be produced in a variety of colors on the same tooling and production equipment by incorporating a color masterbatch in a thermoplastic resin, therefore, a variety of color effects can be imparted to a plastic article without affecting its physical structure or mechanical function. Thus, while the base and lid may be the same color, the present invention allows any color combination. Furthermore, the lid and/or base can be provided with any form of embossment or printing or engraving for displaying a logo, or a trademark or a decorative pattern/design as is known in the art.
A typical container base, according to this embodiment, comprises a bottom wall; a sidewall; and, a peripheral rim having a ridge portion, a groove portion, a hinge flap and a locking area. The ridge portion of the first container base is adapted to engage with the groove portion of the second container base, while the groove portion of the first container base is adapted to engage with and receive the ridge portion of the second container base. The hinge flap of the first container base is adapted to latch with the locking area of the second container base and correspondingly the locking area of the second container base is adapted to retain the hinge flap of the first container base in a latched position. Similarly, the locking area of the first container base is adapted to engage with the hinge flap of the second container base and to retain it in a latched position.
Still other features and advantages of the present invention will become readily apparent to those skilled in this art from the following detailed description, wherein we have shown and described only a few embodiments of the invention, simply by way of illustration contemplated by us in carrying out our invention. As will be realized, the invention is capable of other and different embodiments, and its several details are capable of modifications in various obvious respects, all without departing from the invention.
For the sake of example, according to a variant embodiment of the invention, at least the mating portions of the container base and lid (which primarily comprise the rim, hinge and latch portions) are rendered structurally identical and are adapted for cooperatively engaging and latching mutually. Herein, only the mating portions of the container base and lid interface need to be structurally identical, while the body of the container base and the container lid can be dissimilar in both structure and appearance.
The features and advantages described herein are not all-inclusive and, in particular, many additional features and advantages will be apparent to one of ordinary skill in the art in view of the drawings, specification, and examples of claims. Moreover, it should be noted that the language used in the specification has been principally selected for readability and instructional purposes, and not to limit the scope of the inventive subject matter.
The invention will be better understood upon reading the following Detailed Description in conjunction with the drawings in which:
As will readily become apparent from the foregoing description, a hingeable and mutually securable double-dish container structure that can be reversibly assembled according to the present invention provides several economic advantages over other containers.
A particular advantage of the containers made according to an embodiment of the present invention is the ability to offer a pre-fastened hingeable lidded-container packed in its open but assembled format. This provides the food service establishment with containers and lids that match and are stocked as one combined or hinged container with no risk of running short of one component or of having the wrong lid in stock. However, with this embodiment of the invention the ultimate consumer can —not only carry the food securely to another venue but once at that venue can remove the lid and eat from a more aesthetically pleasing container without the nuisance of a lid flapping around the table setting. Indeed the lid may be removed and as it is structurally identical to the container it can easily be stacked under the food container to save table space. This effectively resolves the aesthetic and clutter issues related to a one-piece hinged container. However, the caterer or food service establishment can also easily break apart a container and lid into the two elements and serve a consumer (perhaps an eat-in diner) with a container only. In this way they do not incur the waste of providing a lid that is not really required or incur the cost of supplying the lid. The lid that was separated from the container is, as explained herein, structurally identical to the container and can therefore be used as a container for the next eat-in customer or once two lids have been discarded they can be used together to form a new container lid structure for a take-out customer.
For illustrative purposes, in a typical deli that might have 50% eat-in and 50% eat-out customers, a hinged lid container according to the present invention will save 25% of all packaging used, reduce waste, offer eat-in customers a less cluttered and more aesthetically pleasing presentation. The present invention also offers take-out customers a more secure, more user friendly, more upscale and more reusable container. The following description, of one or more embodiments, in conjunction with the accompanying drawings is offered as illustrative of the invention but not restrictive of the scope of the invention.
A container base designated by reference numeral 10, according to an embodiment of the invention, is shown in
In one embodiment the container base and lid are structurally identical however it is within the scope of the invention to offer variations to the base and/or lid such while still enabling the functional coupling described herein. For example, the depth of the lid or base may be deeper in certain embodiments but maintaining the same coupling engagement described herein. There are other embodiment contemplated such as varying color, and including logos or designs, however such aspects are not considered structural modifications.
As shown in
The ridge portion 16 and groove portion 17 are arranged to contour along the peripheral rim 13 in-between inner peripheral lip 14 and outer peripheral lip 15. The ridge portion 16 protrudes upwardly from the substantially horizontal plane containing inner peripheral lip 14 and outer peripheral lip 15. The ridge portion 16 comprises an inner ridge sidewall 19 protruding upwardly from the inner peripheral lip 14, and an outer ridge sidewall 20 protruding upwardly from the outer peripheral lip 15. A substantially horizontal ridge top wall 18 bridges the upwardly extending ends of inner and outer ridge sidewalls 19 and 20 respectively. At either end of ridge portion 16, ridge top wall 18 and ridge sidewalls 19 and 20 slope downwardly to merge with the substantially horizontal plane, containing inner peripheral lip 14 and outer peripheral lip 15, and terminate into wedge shaped terminal ends 21. The ridge portion 16 is adapted for forming a male sealing channel extending approximately one half the length of the peripheral rim 13.
The groove portion 17 protrudes downwardly from the substantially horizontal plane containing inner peripheral lip 14 and outer peripheral lip 15. The groove portion 17 comprises an inner groove sidewall 23 extending downwardly from inner peripheral lip 14, and an outer groove sidewall 24 extending downwardly from the outer peripheral lip 15. A substantially horizontal groove bottom wall 22, bridges inner and outer groove sidewalls 23 and 24 respectively. At either end of groove portion 17, groove bottom wall 22 and groove sidewalls 23 and 24 slope upwardly to merge with the substantially horizontal plane containing inner peripheral rim 14 and outer peripheral lip 15 and terminate into triangulate recessed ends 25. The groove portion 17 is adapted for forming a recessed sealing channel extending approximately one half of the length of the peripheral rim 13. According to one embodiment the ridge portion 16 and groove portion 17 are of approximately equal length with each extending along about one half the length of peripheral rim 13.
It will be realized by those skilled in the art that the ridge portion 16 and groove portion 17 of peripheral rim 13 are structured and adapted for engaging and detachably fitting container base 10 with structurally identical container lid 10a as shown in
Along a side of container 10 that includes the ridge portion 16, hinge flap 30 extends outwardly from a generally straight segment of the substantially horizontal outer peripheral lip 15. In its non-engaged configuration, hinge flap 30 is substantially horizontal. As best shown in
Locking area 40 is located directly opposite to hinge flap 30 along a side of container 10 that includes the groove portion 17. As best shown in
Latching projections 42 and 43 of container base 10, are adapted for engaging and latching with snap-in cavities 32a and 33a of container lid 10a; while latching projections 42a and 43a of container lid 10a are adapted for engaging and latching with snap-in cavities 32 and 33 of container base 10. Latching projections 42, 43, 42a and 43a and snap-in cavities 32, 33, 32a and 33a are generally adapted to have a mutually cooperating snap-fit geometry respectively. In one embodiment of the invention the latching projections 42, 43, 42a and 43a are in the general shape of flared buttons, however other shapes are within the scope of the invention. Those skilled in the art will readily appreciate that other integral fastening mechanisms are within the scope of the invention.
Sidewall 12 may include ornamental features in the form of exemplary fluted portion 26 in
It will be apparent to those skilled in the art that the container base 10 and container lid 10a can be securely and mutually latched by pivoting hinge flaps 30 and 30a and latching them respectively with locking areas 40a and 40. Hinge flap 30 of container base 10 pivots upwardly to latch with locking area 40a of container lid 10a as shown by arrow 50 in
Once the container base 10 and lid 10a are mutually latched and secured the container lid assembly can be hingeably opened at either end. In one of the embodiments of the invention, the container assembly can be opened and pivoted by unlatching hinge flap 30 in the direction opposite to arrow 50 and pivoting the lid 10a about hinge axis 31a of hinge flap 30a. Alternately, the container assembly can be opened and pivoted by unlatching hinge flap 30a in the direction opposite to arrow 60 and pivoting the lid 10a about hinge axis 31 of hinge flap 30.
The container base 10 and container lid 10a can be made of a variety of materials and by a variety of processes. Container base 10 and container lid 10a are made in one embodiment by injection molding; however, it will be apparent to those skilled in the art that the containers of the present invention can be readily adapted for manufacture by other known methods for processing plastics including thermoforming. Container base 10 and container lid 10a can be made of a suitable thermoplastic material which can be processed by common polymer processing methods known in the art such as thermoforming or injection molding. The choice of a thermoplastic resin is typically governed by a variety of factors including cost, resin processability and the functional requirements of the container. The presence of an integral hinge typically employs a thermoplastic resin that is adapted for sustaining a living hinge. In one of the embodiments of the invention the containers are made from a suitable grade of polypropylene resin.
Although the shape of the containers shown in
It will be realized that the specific construction of hinge flap 30 and locking area 40 as shown in
An advantage of the present invention is that both container base 10 and lid 10a are adapted for containing food and can also be used independently as two separate container bases when a non-lidded food dish is desired. Thus, in certain situation only one container base can be used for serving food without incurring additional costs associated with a permanently attached and hinged lid. Also, the two container bases can be assembled or disassembled upon demand.
Changes, modifications, adaptations and alterations in the specifically described embodiments can be carried out without departing from the spirit and scope of the invention. In particular in any of the embodiments above, alternate container-in-container arrangements, multiple layers of insulating shells or inserts, double wall lid structures and radiation blocking liners, layers or treatments are also within the scope of the invention.
The foregoing description of the embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Accordingly, the drawing and description are to be regarded as illustrative in nature, and not as restrictive. Many modifications and variations are possible in light of this disclosure. The advantages of the invention may be further realized and attained by means of the instrumentalities and combinations particularly pointed out in the appended claims.
This application claims the benefit under 35 U.S.C. 119(e) of U.S. Provisional Patent Application Ser. No. 60/643,884, filed on Jan. 14, 2005, which is incorporated herein by reference for all purposes.
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| Number | Date | Country | |
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| Number | Date | Country | |
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| 60643884 | Jan 2005 | US |
