The present invention is directed to food service items, such as plates, dishes, bowls, and the like that are fabricated from plastics and that include features for food service efficiency and presentation.
Disposable service articles for food and drink have been developed to provide convenience for consumers. Food is sometimes sold in disposable containers from grocery stores and restaurants, and many different disposable food and drink service articles are available for use by consumers for the convenience of serving food and drinks without having to clean and care for permanent service items. Fast food establishments offer food and drink “to go” to consumers, and such products are almost always provided in some sort of disposable container. Paper service articles have been around for a long time, but suffer in general as to durability. Plastic articles have also been developed for better durability, but such plastics add to the amount of plastic waste to be dealt with either through disposal or recycling.
In the case of providing food and drink service to a large group of people at an event or the like, such as by a catering service, it can be more convenient to set out portions of food as provided on a disposable service item. With most foods, it is also desirable to conveniently provide one or more types of utensils nearby the food and service items. Problems can occur in coordinating the provision of the utensils and the food service items by either proximity or by quantity. Moreover, with unpackaged utensils set out for picking by the consumers, the utensils are potentially handled by many different consumers providing less sanitary conditions than individual packaged utensils.
At reception type events, it is common for consumers to browse and choose food items while walking about the reception and socializing with others. Thus, the consumers carry food about on a food service item while also potentially needing and using utensils. This can be problematic in how to store used or unused utensils while socializing with others. Consumers commonly store one or more utensils within a pocket coat, purse or the like until they are needed, but that is not an option once the utensil has been used. Other than setting used utensils on the food service item with remaining food or setting down the food service item and utensils, it is difficult to interact with others, such as to greet another by shaking hands and the like.
Food presentation can also be important in the food service industry. In catering certain events, for example weddings and the like, it may be undesirable to present food on disposable articles. But in many events, getting food to a large number of people efficiently necessitates the use of disposable items. Such service situations can include where food is sold individually to consumers or where food items are set out for the choosing by consumers, such as at a reception type event. It is very desirable in both of these situations to present the food in a manner appealing to the consumer. In the case of fast food service, where presentation is not always as important, certain items like deserts or the like might be preferred to be served in a more elegant or novelty way.
The configurations of the containers and service items of the present invention are particularly advantageous for efficient and pleasing presentation of food. In an embodiment, the containers and service items are manufactured from recyclable materials. This provides significant benefit in reduction of the amount of solid waste being deposited in landfills or inappropriately disposed of.
In an embodiment, the containers and service items are manufactured from biodegradable materials. This provides significant benefit in reduction of solid waste and convenience for the consumer. Specifically, because the material is biodegraded, there is no need to further process the used container to remove food remnants or other materials that are disadvantageous to a recycling process.
In one aspect of the present invention, a service item and utensil combination is provided for presentation of foods along with the combination wherein the combination includes the service item with at least a side wall defining an inside surface for receiving food, the side wall having an indentation that extends at least partially over a width of the sidewall for defining a utensil receiving recess along an outside surface of the sidewall, and a recessed edge portion provided along a peripheral edge of the sidewall providing access to the utensil receiving recess, the recessed edge portion defined by an edge portion of the peripheral edge and a plurality of opposed capture points; and the utensil including a portion thereof that is dimensioned to be supported on the edge portion defining the recessed edge portion adjacent to the opposed capture points.
Preferably, the recessed edge portion is defined within a shape that is defined by the peripheral edge of the service item. More preferably, the recessed edge portion is further defined by a portion of the peripheral edge that substantially follows the shape of the indentation that defines the utensil receiving recess, thus creating an open arc portion along with the plural capture points, and wherein the plural capture points are opposed to one another from opposed sides of the recessed edge portion.
In accordance with another aspect of the present invention, the service item can be prepared from an injection moldable material, a recyclable material, and/or a an injection moldable Biodegradable Plastic. A Biodegradable Plastic can be an Industrially Compostable Plastic, and can comprise an injection moldable polymer selected from the group consisting of polylactic acid polymer, polyhydroxyalkanoate polymer, starch based resin, cellulose esters, biobased polyethylene compounds, and mixtures thereof.
In another aspect of the present invention, a service item is provided for presentation of foods comprising at least a side wall defining an inside surface for receiving food, the side wall having an indentation that extends at least partially over a width of the sidewall for defining a utensil receiving recess along an outside surface of the sidewall, and a recessed edge portion provided along a peripheral edge of the sidewall providing access to the utensil receiving recess, the recessed edge portion defined by an edge portion of the peripheral edge and a plurality of opposed capture points, wherein the recessed edge portion is defined within a shape that is defined by the peripheral edge of the service item.
Preferably, the recessed edge portion is further defined by a portion of the peripheral edge that substantially follows the shape of the indentation that defines the utensil receiving recess, thus creating an open arc portion along with the plural capture points. More preferably, the plural capture points are opposed to one another from opposed sides of the recessed edge portion. The service item can also be provided in combination with a utensil including a portion thereof that is dimensioned to be supported on the edge portion defining the recessed edge portion adjacent to the opposed capture points.
The present invention is directed to the provision of a variety of food service items that have features for efficiency of the food provision to consumers and that are presentable for a variety of food service situations. In particular, food service items of the present invention comprise plastic materials for durability and presentation purposes.
In an embodiment, containers and food service items of the present invention are made from plastics that can be injection molded (i.e. made by forcing molten plastic into a prefabricated mold by pressure). In an embodiment, the containers and service items of the present invention can be manufactured by other plastic forming techniques than injection molding. Any plastic forming technique can be utilized, such as vacuum forming, thermoforming, molding, cast molding, blow molding, and other well-known molding and/or machining techniques. Plastic service items of the present invention can also be made by a 3D printing process, including fused deposition modeling, selective laser sintering, or selective heat sintering, as examples.
For purposes of the present invention, a plastic material is “recyclable” if it can be re-used and/or recovered as discussed in the Guidelines for the recovery and recycling of plastics waste set forth in ISO 15270:2008. Recyclable materials may be obtained from petroleum sources or from “bio-based” sources, i.e. primarily from plant or animal based sources.
For purposes of the present invention, a “Biodegradable Plastic” is a degradable plastic in which the degradation results from the action of naturally occurring microorganisms such as bacteria, fungi and algae.
For purposes of the present invention, an “Industrially Compostable Plastic” is a plastic that undergoes degradation by biological processes during composting in a municipal or industrial aerobic composting facility to yield CO2, water, inorganic compounds and biomass at a rate consistent with other compostable materials and leaves no visible, distinguishable or toxic residue as set forth in ASTM D6400.
For purposes of the present invention, a “{number} Day Garden Compostable Plastic” is a plastic that undergoes degradation by biological processes to yield CO2, water, inorganic compounds and biomass and leaves no visible, distinguishable or toxic residue within an identified number of days after placement in conventional garden soil at temperatures of from about 65° to 75° F. A “360 Day Garden Compostable Plastic” is a plastic wherein the degradation takes place within 360 days. A “180 Day Garden Compostable Plastic” is a plastic wherein the degradation takes place within 180 days. A “90 Day Garden Compostable Plastic” is a plastic wherein the degradation takes place within 90 days. A “45 Day Garden Compostable Plastic” is a plastic wherein the degradation takes place within 45 days.
In preferred embodiments, the containers and service items of the present invention are prepared from injection moldable materials. This embodiment provides substantial benefits in ease and economy of manufacture.
In an embodiment of the present invention, the containers and service items of the present invention are prepared from a thermoforming Plastic. In an embodiment of the present invention, the containers and service items of the present invention are prepared from a vacuum forming Plastic. In an embodiment of the present invention, the containers and service items of the present invention are prepared from a blow molding Plastic. In an embodiment of the present invention, the containers and service items of the present invention are prepared from a cast molding Plastic. In an embodiment of the present invention, the containers and service items of the present invention are prepared from a rotational molding Plastic. In an embodiment of the present invention, the containers and service items of the present invention are prepared from a spin casting Plastic. In an embodiment of the present invention, the containers and service items of the present invention are prepared from a compression moldable Plastic. In an embodiment of the present invention, the containers and service items of the present invention are prepared from a machinable Plastic. Plastics can be machined by many different techniques including CNC machining processes of many types.
In an embodiment, the containers and service items of the present invention are prepared from recyclable material. Examples of such materials are polyethylene terephthalate (PET), polyvinyl chloride (PVC), high-density polyethylene (HDPE), low-density polyethylene (LDPE), polypropylene (PP), polystyrene (PS), polycarbonate and acrylonitrile butadiene styrene (ABS).
In an embodiment, the recyclable material is made from “bio-based” sources. In an embodiment, the material is a biobased, recyclable polyethylene material such as Green PE™ from Braskem, Philadelphia, Pa., or under the brand Terralene® from FKuR Kunststoff GmbH, Willich, Germany. In an embodiment, the material is a biobased, recyclable polyethylene terephthalate material such as GLOBIO™ from FKuR Kunststoff GmbH, Willich, Germany. In an embodiment, the material is a biobased, recyclable polyamid material such as VESTAMID® Terra from FKuR Kunststoff GmbH, Willich, Germany.
In an embodiment, the Biodegradable Plastic is an Industrially Compostable Plastic. In an embodiment, the Biodegradable Plastic is a 360 Day Garden Compostable Plastic. In an embodiment, the Biodegradable Plastic is a 180 Day Garden Compostable Plastic. In an embodiment, the Biodegradable Plastic is a 90 Day Garden Compostable Plastic. In an embodiment, the Biodegradable Plastic is a 45 Day Garden Compostable Plastic. In an embodiment, the Biodegradable Plastic is a 30 Day Garden Compostable Plastic. In an embodiment, the Biodegradable Plastic is a 20 Day Garden Compostable Plastic. In an embodiment, the Biodegradable Plastic is a 15 Day Garden Compostable Plastic.
In an embodiment, the Biodegradable Plastic comprises a polymer selected from the group consisting of polylactic acid polymer, polyhydroxyalkanoate polymer, starch based resin, cellulose esters, biobased polyethylene compounds, and mixtures thereof.
In an embodiment, the Biodegradable Plastic comprises polylactic acid polymer. Polylactic acid polymer (or “PLA”) is derived from a sugar source such as corn, cellulosic raw materials, agricultural wastes and non-food plants. PLA polymers are described, for example, in U.S. Pat. No. 5,798,436, the disclosure of which is incorporated herein by reference. A PLA is sold under the brand name Ingeo™ by NatureWorks LLC. In an embodiment, the Biodegradable Plastic is a blend of co-polyester and PLA, optionally with additional natural fillers and the like. Such blends are commercially available under the name BIO-FLEX® from FKuR Kunststoff GmbH, Willich, Germany.
In an embodiment, the Biodegradable Plastic comprises polyhydroxyalkanoate polymers (PHAs) such as those sold under the brand Mirel™ resins from Metabolix, Cambridge Mass., and polyhydroxy-butyrate-co-valerate (PHBV) resins from TianAn® Biologic Material Co., Zhejiang, China.
In an embodiment, the Biodegradable Plastic comprises injection moldable cellulosic resins sold under the brand BIOGRADE® injection moldable cellulosic from FKuR Kunststoff GmbH, Willich, Germany.
In an embodiment, the Biodegradable Plastic comprises co-polymerizable components, such as soy proteins. Suitable soy proteins include soy protein concentrates (SPCs) and soy protein isolates (SPCs), which are commercially available from Solae Company, St. Louis, Mo.
In an embodiment, the Biodegradable Plastic comprises an organic filler material, such as polyethylene glycol, glycerol, zein, corn starch, distillers dry grains with solubles, and mixtures thereof. In an embodiment, the Biodegradable Plastic comprises an organic filler material that is distillers dry grains with solubles (“DDGS”), such as a DDGS sold under the brand BioRes™ by Laurel Biocomposite LLC.
In an embodiment, the Biodegradable Plastic comprises an inorganic filler material, such as nanoclays.
In an embodiment, the containers and service items are made from material comprising natural fiber reinforcement such as wood fiber. An example of such a reinforced injection moldable material is Fibrolon® material from FKuR Kunststoff GmbH, Willich, Germany.
It will be appreciated that the skilled artisan is capable of adjusting the length of time required for biodegradation of biodegradable containers and service items of the present invention by selection of the dimensions of the item (e.g. including relative thickness of portions of the item) and/or incorporating varying amounts or organic filler, reactive species and enzymes that hasten the biodegradation of the material.
One embodiment of a food service item is illustrated within
In
Along the top peripheral edge 24 of the bowl 10, a recessed edge portion 26 is aligned with the utensil receiving recess 22 so as to provide access to the recess 22 from above the bowl 10 and to provide a support functionality for a utensil 12. Specifically, the recessed edge portion 26 is defined by a portion 28 of the peripheral edge 24 that substantially follows the shape of the indentation 20, thus creating an open arc portion. Preferably also, capture points 30 are provided as part of the peripheral edge 24 and that extend beyond the edge portion 28 and thus beyond the utensil receiving recess 22 from opposed sides of the recess 22. This structure advantageously provides a functional utensil support aspect to the utensil hanging feature 14 based upon utensil design, as discussed in detail below.
By the construction described above, a utensil 12 can be supported by the recessed edge portion 26 and partially received within the utensil receiving recess 22. By controlling the design of the utensil 12, as described below, a portion of the utensil 12 can be received within the utensil receiving recess 22 below the peripheral edge 24 of the bowl 10 with a portion of the utensil 12 above the peripheral edge 24. As shown in
It is contemplated that any such utensil 12 can be supported by the recessed edge portion 26 with any degree of the utensil 12 extending below the recessed edge portion 26 and at least partially positioned within the utensil receiving recess 22. As described below, any number of features can be designed into the shape of the utensil handle portion to create support points along the utensil handle for the purpose. A single utensil design can incorporate any number of support locations along its length allowing a consumer to place and replace the utensil 12 to the service item, such as the bowl 10, any number of times at any number of different locations as may be spaced along the utensil handle.
Moreover, it is also preferable that the recessed edge portion 26 be provided within the peripheral shape of the bowl 10, as defined by the peripheral edge 24 including a projection portion thereof at the recessed edge portion 26. That is to say, that with a circular bowl top view shape, the recessed edge portion 26 preferably is positioned within the circular top shape of the bowl. Service items of the present invention can be of any shape, but it is preferred that with any selected shape, the recessed edge portion be positioned within that overall shape as viewed from the top or bottom as a matter of a preferred presentation. That aspect along with the lower utensil portion being positioned within the utensil receiving recess 22 provides a presentation aspect of the bowl 10 and utensil 12 combination of the present invention.
For example, in
In
With reference to
By providing a relatively narrow portion 42 between plural wider points 38 and 40, support points can be also provided adjacent to the wider points 38 and 40 on either side of the narrow portion 42. So long as the transverse dimension of the narrow point 42 is small enough to allow the narrow point 42 to be moved through the dimension between the capture points 30 of the recessed edge portion 26, the utensil can be supported to the edge portion 28 by the inside portions of wider points 38 and 40 depending on which orientation the utensil is provided relative to the recessed edge portion 26. This allows multiple positions of a utensil relative to a food service item, such as the bowl 10 and/or other various food service items described and suggested below. This can be beneficial for supporting a utensil within the height of the service item, as noted above, or otherwise. Any number of wider points (as described above relative to the recessed edge portion dimension) can be provided to increase this flexibility.
Utensils of different sizes are contemplated in accordance with the present invention. For example, regular or customary sized utensils can be supported to a food service item so long as they are provided with at least one wider point (described above), preferably so as to permit the utensil to be supported without extending below a bottom surface of the food service item. For example, having a tapered portion of a utensil leading to a point wider than the widest dimension of the open area of the recessed edge portion 26 near the handle end of a utensil would suffice for the purpose of setting the food service item and utensil onto a support surface. Such is illustrated within
In
A utensil 112, in this case a spoon, is combined with the bowl 110 as shown in
Also, with the provision of the pedestal 113, the bowl 110 sits higher from any surface on which the bowl 110 and pedestal 113 are placed. This allows the design to accommodate a utensil 112, as shown that is supported, such as at a narrow portion 42, described above, so that a greater portion of the utensil 112 hangs below the peripheral edge 124 than with the bowl 10. The utensil can be otherwise supported in any number of other ways as well based upon the design of the handle portion of the utensil itself. This embodiment illustrates variations to the bowl design, the indentation size and shape and utensil supports aspects of the present invention.
In
A comparison of
Other variations are illustrated within
By the descriptions above with respect to many different food service items and utensils and variations of both, it is apparent that many different food service presentations are available. Food service items can be of virtually any shape preferably provided with one or more recessed edge portions 26 that can support a utensil in any number of ways depending on a presentation preference. For a desert, for example, a bowl or cup can be provided with the food dispensed therein and with the utensil provided ready to go with the food as supported to the bowl or cup. The utensil can be presented depending on its orientation and the desired support point chosen along its length, as also described above. For other foods including soups and the like, other presentations might be desirable including one or more utensils.
Food service items may be otherwise provided without food dispensed thereon or in but in accordance with the present invention can be set out or displayed in combination with one or more utensils to be ready for use by a consumer. Such an arrangement might be useful for a buffet line of any kind of food where the consumer first picks up a service item and utensil combination as can be provided in close proximity to the food.
A manner of providing plural food service items in the form of bowls 10, similar to those described above, is shown in
The handle portion that is below the peripheral edge 24 of each bowl/utensil combination preferably is substantially located within the utensil receiving recess 22, discussed above, for each bowl 10 as provided by the indentation 20 of each bowl 10. This allows a unique presentation for each bowl/utensil combination by stacking them, such as with the utensils 12 in substantial alignment with one another. The bowls 10 sit slightly offset to one another as stacked due to the size of the indentation 20 forming each utensil receiving recess 22, which offset provides sufficient space for the utensil handles as provided within the utensil receiving recesses 22 of each bowl 10 of the stack even as the utensils 12 are in alignment. The provision of the utensil receiving recess 26 of each bowl 10 within the area of the overall bowl's circular shape facilitates this unique stacking. This aspect can be incorporated into food service items of any shape, as discussed above as well.
By the service items of the present invention, many variations of combinations of the service items and utensils are possible. Not only do the combinations of the present invention make service more efficient by combining a service item with needed utensil(s), any number of different service presentations can be accommodated with utensils supported at various positions for distinct looks.
This application claims the benefit under 35 U.S.C. §119(e) of U.S. Provisional Patent Application No. 62/105,040, filed Jan. 19, 2015 and titled “Food Display and Service Articles”, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62105040 | Jan 2015 | US |