Food packaging has been developed over time to facilitate convenient transportation, storage, and serving of foods. For example, ice cream is often sold around the world (especially in developed countries) in containers with removable lids that may be resealed and/or reattached to the container. Ice cream has also been packaged in containers suitable for a single serving size and can be eaten directly out of the container. Such single serving packaging is typically inefficient in terms of packaging material use. Ice cream can be susceptible to freezer burn, especially once the package has been opened, even with the lid reapplied. Ice cream packaging may come in many shapes (e.g., cylindrical-shaped, scround-shaped, pail-shaped, and box-shaped). Heavy ice cream (e.g., premium and super premium ice cream), at cold temperatures, in bulk packaging, may be difficult to serve, as the ice cream may be quite hard. When a portion of hard ice cream is served from a larger volume of hard ice cream, the serving difficulty may be further increased. A type of food including a slab of food sandwiched in between an upper and a lower piece of food, for example an ice cream sandwich, is known.
Certain aspects of the present disclosure relate to a container for food. The container includes an enclosure, a lid, and a partition member. The enclosure includes an interior with a base portion and a perimeter portion. The perimeter portion of the interior extends between the base portion of the interior and an opening of the enclosure. The lid may be adapted to cover the opening of the enclosure when the container is in a storage configuration. The lid may also be adapted to uncover the opening of the enclosure when the container is in a serving configuration. In certain embodiments, the partition member may be adapted to separate a first food layer from a second food layer. The partition member may include a separating portion with a perimeter that substantially matches a cross-sectional shape of the perimeter portion of the interior of the enclosure. The partition member further includes at least one pulling structure that extends from the separating portion to a grip. The grip may be positioned outside of the interior of the enclosure at least when the container is in the storage configuration.
In certain embodiments, the perimeter portion may be a revolved shape. The revolved shape may be cylindrical. The opening of the enclosure may be positioned opposite the base portion of the interior of the enclosure.
In certain embodiments, the lid may be completely removed from the enclosure when the container is in the serving configuration. In certain embodiments, the lid may be attached to the enclosure when the container is in the storage configuration. In certain embodiments, the lid may remain attached to the enclosure when the container is in the serving configuration. In certain embodiments, the lid includes a lip. The perimeter portion of the interior terminates at an edge that may surround the opening of the enclosure, and the lip of the lid may surround the edge of the perimeter portion when the container is in the storage configuration. The grip of the pulling structure may be positioned between an interior surface of the lip of the lid and an exterior of the enclosure. In certain embodiments, the at least one pulling structure may be hooked over the edge, at least when the container is in the storage configuration. The perimeter portion of the interior of the enclosure may include a rolled edge. In certain embodiments, the rolled edge may roll outwardly away from the interior of the enclosure.
In certain embodiments, a pocket may be formed by the interior surface of the lip of the lid, the rolled edge, and the exterior of the enclosure when the container is in the storage configuration. In certain embodiments, the grip of the pulling structure may be positioned within the pocket when the container is in the storage configuration. In certain embodiments, the grip may be positioned on a handle of the pulling structure and the handle may be positioned within the pocket when the container is in the storage configuration.
In certain embodiments, the handle may be formed by a pair of the pulling structures. In certain embodiments, the partition member may include at least a pair of the pulling structures. The pair of the pulling structures may be positioned opposite each other. In certain embodiments, the pair of the pulling structures may be joined together to form a handle. In certain embodiments, the partition member may include two pairs of the pulling structures. A first pair of the two pairs of the pulling structures may be joined together to form a first handle. A second pair of the two pairs of the pulling structures may be joined together to form a second handle.
In certain embodiments, the partition member may include a plurality of the pulling structures. The pulling structures may be positioned adjacent the perimeter portion of the interior. In certain embodiments, the pulling structures may be positioned to adjoin the perimeter portion of the interior. In certain embodiments, the separating portion and the pulling structures may be formed from a single sheet of material.
In certain embodiments, the perimeter of the separating portions may substantially seal with the perimeter portion of the interior of the enclosure. The perimeter of the separating portions may form a seal with the perimeter portion of the interior of the enclosure. The seal may protect the second food layer from freezer burn. The seal may protect the second food layer from freezer burn after the first food layer has been removed from the interior of the enclosure.
In certain embodiments, the partition member may be a first partition member, and the container may further include a second partition member. The second partition member may be adapted to separate the second food layer from a third food layer. In certain embodiments, the second partition member includes a separating portion with a perimeter that substantially matches the cross-sectional shape of the perimeter portion of the interior of the enclosure. The second partition member may further include at least one pulling structure that extends from the separating portion of the second partition member to a grip of the second partition member. The grip may be positioned outside of the interior of the enclosure. The at least one pulling structure of the second partition member may extend through an interface between the perimeter of the separating portion of the first partition member and the perimeter portion of the interior of the enclosure.
In certain embodiments, the container may further include a third partition member that may separate the third food layer from a fourth food layer. The third partition member may include a separating portion with a perimeter that may substantially match the cross-sectional shape of the perimeter portion of the interior of the enclosure. The third partition member may further include at least one pulling structure that extends from the separating portion of the third partition member to a grip of the third partition member. The grip may be positioned outside of the interior of the enclosure. The at least one pulling structure of the third partition member may extend through an interface between the perimeter of the separating portion of the first partition member and the perimeter portion of the interior of the enclosure and may also extend through an interface between the perimeter of the separating portion of the second partition member and the perimeter portion of the interior of the enclosure.
In certain embodiments, the partition member may be one of a plurality of partition members that include at least one pulling structure. The plurality of partition members separate a plurality of food layers, respectively, and each of the pulling structures of the plurality of partition members may extend to a grip that may be positioned outside of the interior of the enclosure. In certain embodiments, each of the pulling structures of the plurality of partition members may extend to a different length. In certain embodiments, each of the grips of the pulling structures of the plurality of partition members may be spaced from the opening of the enclosure substantially the same. In certain embodiments, each of the pulling structures of the plurality of partition members may be positioned along a different path and therefore not overlap each other. In certain embodiments, the different paths may be rotationally spaced from each other about an axis of the enclosure.
In certain embodiments, the container includes a base partition member that may separate the second food layer from the base portion of the interior. The base partition member may include a separating portion with a perimeter that substantially matches the cross-sectional shape of the perimeter portion of the interior of the enclosure. The base partition member may further include at least one pulling structure that may extend from the separating portion of the base partition member to a grip of the base partition member positioned outside of the interior of the enclosure. The pulling structure of the base partition member may extend through an interface between the perimeter of the separating portion of the partition member and the perimeter portion of the interior of the enclosure.
In certain embodiments, the container includes an opening partition member that may separate the lid from the first food layer when the container is in the storage configuration. The opening partition member may include a separating portion with a perimeter that may substantially match the cross-sectional shape of the perimeter portion of the interior of the enclosure. The opening partition member may further include at least one pulling structure that may extend from the separating portion of the opening partition member to a grip of the opening partition member. The grip may be positioned outside of the interior of the enclosure. The pulling structure of the partition member may extend through an interface between the perimeter of the separating portion of the opening partition member and the perimeter portion of the interior of the enclosure.
Other aspects of the present disclosure relate to a method of serving food from a container. The method includes: 1) providing the container with layers of the food respectively separated by partition members; 2) positioning a serving utensil at a first side of one of the layers of the food; 3) applying a force on the serving utensil and thereby shearing through the one of the layers of the food with the serving utensil from the first side to a second side of the one of the layers of the food; and, 4) removing a portion of the one of the layers of the food from the container. One of the partition members is positioned adjacent the second side of the one of the layers of the food.
In certain embodiments, a magnitude of the force that is applied to the serving utensil for shearing is reduced by the one of the partition members that is positioned adjacent the second side of the one of the layers of the food.
In certain embodiments, the method further includes removing the one of the partition members that is positioned adjacent the second side of the one of the layers of the food thereby exposing another of the layers of the food. A grip may be positioned outside of an interior of the container. The grip may be connected to the one of the partition members. The removing of the one of the partition members may include pulling on the grip.
In certain embodiments, the food is a hard frozen food. The hard frozen food may be a premium ice cream, a sherbet, a sorbet, a gelato, etc.
Still other aspects of the present disclosure relate to a method of storing food in a container. The method includes: 1) providing the container with layers of the food separated by partition members, respectively; 2) removing a first layer of the layers of the food and thereby exposing a first partition member of the partition members; 3) protecting a second layer of the layers of the food with the first partition member during a first storage period; 4) removing the second layer of the layers of the food and thereby exposing a second partition member of the partition members; and, 4) protecting a third layer of the layers of the food with the second partition member during a second storage period.
In certain embodiments, the partition members may be in direct physical contact with the layers of the food that are adjacent to the partition members, respectively.
A variety of additional aspects will be set forth in the description that follows. These aspects can relate to individual features and to combinations of features. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the broad concepts upon which the embodiments disclosed herein are based.
Example embodiments and uses of food packaging, according to the principles of the present disclosure, are illustrated in the figures.
According to the principles of the present disclosure, a food package 100 includes a container 110 (e.g., a bucket, a pail, an enclosure, a vessel, etc.) and a lid 130 (e.g., a cover, a top, a cap, etc.), as illustrated at
To remove the food 200 from the food package 100, a serving utensil 500 (e.g., a spoon, a scoop, a fork, etc.) may be inserted through the opening 116. A leading portion 506 of the serving utensil 500 (see
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As used herein, the terms “top” and “bottom” are generally used to establish relative orientations, unless otherwise noted. It shall be appreciated that orientations other than those shown in the example illustrations are contemplated and possible. For example, the food package 100 may have a horizontal orientation, and the opening 116 may be positioned and/or accessed from a side of the food package 100.
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The partitions 1500-6 (i.e., partition members, members) include a partition tray 160 (e.g., a separating portion, a main portion, a separator, a food support member, etc.). In the depicted embodiment, the partition tray 160 extends substantially across the interior 114 of the container 110 and around a perimeter 104 of the container 110 at the particular depth. The partition 150o could be placed on top of the portion 2001 to provide it with extra protection from freezer burn, or for any other reason. Straps 170 (e.g., tabs, ribbons, rods, belts, strips, strings, pulling structures, lifting structures, etc.) may be present on the partition tray 160. The straps 170 may be removed as well. In the figures, the straps 170 are shown arranged around the perimeter 104. In
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A method for creating the packaging of food may include placing the partition 150 in position, placing the food portion 200 on top of the partition 150, and repeating until a desired number of food portions 200 are stacked. The top partition 1500 may be placed above the food portion 2001 to prevent freezer burn and other damage (oxidation, sublimation, frost formation, etc.), or it may be omitted to save on packaging costs. The partitions 150 may be made out of wax paper, parchment, parchment with foil, or any edible or non-edible divider. A manufacturing plant may have a machine that could stamp the partitions 150 into place, put a food portion 200 on top, and repeat until desired amount of food portions 200 and partitions 150 are stacked.
Upon removing (e.g., serving) a food portion 200 (e.g., 2002), the exposed partition 150 (e.g., 1502) may be left in place to protect the remaining food portion 200 (e.g., 2003) from freezer burn, oxidation, sublimation, frost formation, other damage, etc.
The partitions 150 may be also used to separate different kinds of food or flavors in one package. For example, chocolate ice cream may be food partition 2001 while vanilla ice cream may be food partition 2002, then repeating the process until the desired number of different foods is reached.
The food portion 200 may be lifted vertically out as shown in
The food slab 200 may be used with cookie cutters 250 as shown in
The partitions 150 may add to the ease of scooping out firmer foods 200, such as frozen cookie dough and frozen ice cream. As shown in
The partitions 150 divide the food portion 200, making it possible to slice the food 200 to a desired food portion 200 and served, as shown in
Having the partitions 150 divide the food 200 creates a good portion control system. Instead of consuming the entire container 110 of food 200, the consumer will reach the partition, be reminded of how much food 200 has been consumed, and be more inclined to stop consuming. This solution requires less packaging material than the current solution to this problem, which is packaging food 200 into small individual containers of food. The ice cream container 110 may be shaped so each food portion 200 would be equivalent to a single serving sized food portion 200.
The shape of the partitions 150 may change to fit the shape of food container 110. For example, ice cream container 110 can come in the shapes of a rectangular prism, a cylinder, a scround etc., thus the partition 150 could be changed to some rectangular partitions 3501-6, a circle, or a scround in order to match the container 110.
Having partitions 150 between the food portions 200 could help prevent freezer burn in the case of ice cream and other frozen foods. In some cases, only the top food portion 200 would be exposed to the risk of developing freezer burn, while the other food portions 200 would be protected by at least one partition 150. In other cases, the consumer could save the partition 150 after removing it from the top 116, take as much food 200 as desired, then replace the partition 150. This action would keep all food portions 200 safe from freezer burn.
The separation of the food portions 200 by the partitions 150 provide various methods to remove the food portions 200 from the container 110. The consumer may use a serving utensil 500 to remove all of a given food portion 200; may pull out a complete food portion 200 via the straps 170 or handles 155; may cut away and remove a portion 200p of the food portion 200 from the remaining food portion 200r with a cutting utensil 252 (e.g. knife, chopper, etc.); and/or use a cookie cutter 250 to remove a portion 254 of the food portion 200 (see
The food portion 200 can be removed easily by pulling on the straps 170, pulling on the handles 155, or by performing some other similar action. The perimeter 215 of the food portion 200 may slide against the perimeter 104 of the container 110; however, the whole of the food package 100 may remain intact. In certain embodiments, none of the food package 100 needs to be ripped or otherwise dismantled in order to obtain the food portion 200.
The straps 170 of the partition 150 may be attached to the partition tray 160 as one continuous piece (e.g., a single sheet of material). The whole partition 150 may be cut out as one part with no separate pieces. Alternatively, the straps 170 may weave under the partition tray 160, thus creating a partition 150 with more than one part.
The handles 155 do not need to be in contact with the food portion 200 and therefore may stay neat and clean. The handles 155 may be positioned on top of partition 1500.
Freezer burn, oxidation, sublimation, layer of frost, etc. is not necessarily protected by the lid 130 (e.g., a lid of a conventional ice cream container). Freezer burn is caused if the air comes into contact with the food portion 200. The lid 130 protects against freezer burn only if there is no removed food portion 200p. Having sealed partitions 150 would protect the separate food portions 200.
Ice cream is defined as a frozen milk product that has been whipped. The many different types of ice cream are economy ice cream, which contains exactly 10% butterfat; regular ice cream, which contains 10% to 11% butterfat; premium ice cream, which has 11%-15% butterfat; super premium ice cream, which has 11%-15% butterfat and has no high fructose corn syrup; lite ice cream, which has either 33% fewer calories or 50% less fat than the original product; reduced fat ice cream, which has 25% less fat than the original product; and soft serve ice cream, which is served at warmer temperatures.
Other frozen confections may include the following: french style ice cream (e.g., glace), which has a custard base with egg yolks; gelato, which is only made up of 20% air (regular ice cream is made up of 60% air); sorbet, which is made up of fruit purée instead of milk, and is whipped; sherbet, which is fruit based and contains milk, but contains less than 2% butterfat; and granita, which is similar to sorbet, but it is not whipped and may contain ice crystals.
Experiments were done on super premium ice cream (Trader Joe's French Vanilla Ice Cream Super Premium, identified by number 0045 8832) in a half gallon scround shaped container at 10 degrees Fahrenheit. An unmodified ice cream package was used as a control. An experimental package was prepared by slicing the ice cream into approximately one inch thick slabs. The slabs were separated by wax paper, parchment paper, and one-side parchment/one-side foil material and repositioned in the package. Both packages were returned to the freezer. The force required to serve the layered ice cream required about 7 pounds of force to scoop, and the unmodified ice cream required about 12 pounds of force to scoop, using the same serving utensil.
Certain ice cream containers 110 include a tapered shape (i.e., the perimeter 104 of the container 110 is reduced in cross-section nearer a bottom 108 of the interior 114). To accommodate such non-constant cross-sections, the partition tray 160 may be bent up at the edge 162 (i.e., the perimeter 162). Alternatively, different sized partition trays 160 may be used to locally match the perimeter 104. A seal may be formed between the perimeter 104 and the perimeter 162 in each case. A seal may be maintained between the perimeter 104 and the perimeter 162 even where straps 170 run between the perimeter 104 and the perimeter 162.
The reduction in scooping force is thought to occur because the separating layer introduces structural weakness in the ice cream. The shear loads introduced by the serving scoop 504 is thought to connect with this structural weakness and result in easier breaking out of the ice cream.
Various modifications and alterations of this disclosure will become apparent to those skilled in the art without departing from the scope and spirit of this disclosure, and it should be understood that the scope of this disclosure is not to be unduly limited to the illustrative embodiments set forth herein.
This application is a division of U.S. Non-Provisional application Ser. No. 13/964,090, now U.S. Pat. No. 11,046,506 B2, filed Aug. 11, 2013, which claims the benefit of U.S. Provisional Application No. 61/778,308, filed Mar. 12, 2013.
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20190276224 A1 | Sep 2019 | US |
Number | Date | Country | |
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Number | Date | Country | |
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Parent | 13964090 | Aug 2013 | US |
Child | 16357307 | US |