The invention relates to a food package comprising a plurality of food products comprising granules that may get separated from the food product.
The food package comprises a packaging box arranged around the plurality of food products and comprising a body and a cover, which body is provided with a bottom wall and first and second mutually opposed side walls, which bottom wall is interconnected with the first and the second side walls along edges of the packaging box formed on folding lines, therewith defining an inner space in the body for the food products. The inner space of the body is exposed at a top side for provision and removal of food products. The cover at least covers said exposed inner space of the body.
Food products comprising granules that may get separated are for instance sugar cubes and cookies. These products are typically packaged in packaging boxes, and have granular elements that may get separated from the product during transport or storage.
Sugar cubes are a well-known product. Sugar cubes are typically made of refined or semi-refined crystalline sugar, which is produced from raw sugar in a plurality of purification steps known per se to the skilled person. The sugar granulate is reshaped into cubes by mixing with a binding agent such as water or egg white, and then forming the sugar into the desired shape, whereby it is commonly known that said desired shape does not need to be that of a cube, despite it being termed sugar cube.
After their formation, the sugar cubes are packed into packaging boxes. This packing process is suitably carried out when the sugar cubes may still be warm, in order to improve process optimization and reduce the risk of contamination. Typically, one filled packaging box has a total weight of around 1 kg, though larger or smaller packaging boxes are also quite feasible.
Individual sugar granules (i.e. crystals) may get separated easily, and moreover typically have a small size, which may allow them to get spilled from a package. This is particularly the case with packaging boxes in which no or hardly any glue is used. It is preferred in food production to avoid the use of glue so as to prevent any unintentional contamination of the food product with the glue. The use of plastic bags around the food products is moreover undesired, both in view of environmental concerns but also since it tends to reduce the packing density. An advantage of packaging boxes is the high density and the good stacking. As a consequence, there is a risk that granules that have gotten separated from the food product get spilled from the packaging box. This loss of sugar crystals may not only be considered as impractical and insufficiently clean by customers, but it also may attract animals during storage of the food product packages, for instance in warehouses.
It is therefore an object of the invention to provide an improved food package of the type mentioned in the opening paragraph, which is less prone to loss of granules to an outside of the package.
According to a first aspect of the invention, this object is achieved in a food package comprising a plurality of food product comprising granules that may get separated from the food product during storage and/or transport; and a packaging box arranged around the plurality of food products and comprising a body that is provided with a bottom wall and first and second mutually opposed side walls, which bottom wall is interconnected with the first and the second side walls along edges of the packaging box, therewith defining an inner space in the body for the food products, which inner space of the body is exposed at a top side for provision and removal of food products. The packaging box is further provided with a cover, said cover comprising at least a wall covering said exposed inner space of the body. The body is further provided with at least one strip extending above said inner space, which strip is interconnected to a corresponding one of the first and second side walls along an edge of the body, wherein the strip touches the cover wall, in at least a portion of the strip and at least substantially.
U.S. Pat. No. 4,738,365 discloses a container for storing a product and for holding it while it is heated in a microwave or a conventional oven. The container includes a tray-like box portion that is adherently sealed and secured inside a leakproof cover. A panel of the tray-like box has a tear-open access flap which may be tightly reclosed after being torn open and which is held in place by an interference fit between two spaced apart shoulders defined along a fold line where the access flap is joined to a reclosure tab.
GB-A-1912 20040 discloses a packet for holding a given number of lumps of sugar. The packet is made from a blank comprising a bottom, sides, and ends formed with flaps covering the tops of the lugs. Both top flaps are of a width equal to that of the packet, the outer one being secured by a tongue-and-slot connexion.
DE-U-94 13 813 discloses a single-piece paperboard form, suitable for the forming of a box for the aroma-tight packaging of tea bags.
DE-A-1 586 454 discloses a paperboard construction, consisting of a body and a cover.
U.S. Pat. No. 3,572,576 discloses a frozen food carton formed out of a single blank comprising: a horizontally disposed bottom panel; vertically disposed and coextensive front, back and side panels hingedly connected to said bottom panel to form a rectangular tray portion defining a receptacle adapted to retain a commodity therein; a narrow flap hingedly connected to the top free edge of each of said front and side panels, each of said flaps having a vertical width substantially less than the vertical width of each of said front, back and side panels; and a rectangular and impervious cover panel hingedly connected to a top, free edge of said back panel and having outer corners defined by three straight intersecting free edges and further having a length and a width substantially the same as the respective length and width of said bottom panel to be coextensive therewith, said cover panel superimposed over all of said narrow flaps and adhesively secured solely to said narrow flaps to form a tightly sealed carton closure.
GB-A-1 256 801 discloses a method of making a carton of a single blank of sheet material, by folding and joining the blank into an open-ended tube comprising a front, bottom, rear, and top of the carton, and thereafter closing ends of the carton by further parts of the blank, the join in the circumference of the tube being formed by an edge part of the blank gripped by two other parts of the blank, so that the carton can be opened by withdrawing the said edge part from the two other parts and lifting the entire top as part of a lid hinged to the remainder of the carton.
It has been observed by the inventors in investigations leading to the present invention that the leakage of granules can be reduced substantially when applying strips touching the cover wall. The touching configuration achieves this improvement without application of glue between the strips and the cover wall, and constitutes therewith a viable option in the art of the packaging of sugar cubes, cookies and the like.
More particularly, the strip is configured to be elastically rotatable along the said edge of the body. Thus, it will assume a ‘free’ orientation when the cover wall is not present. In such a free orientation, the strip encloses an angle with a plane parallel to the bottom wall in the range of 10 to 50 degrees, preferably from 15 to 45 degrees, for instance 20 to 45 degrees, more preferably from 25 or 30 to 40 degrees. However, upon assembly, the cover wall should be—at least substantially—in contact with the strip, or at least a portion thereof. The cover then applies a counterforce to the strip, such that the strip is rotated in downward direction. The strip thus operates spring-wise. The elasticity is therein set by the choice of material of the body, as well as by the formation of the edge along which rotation occurs. If the cover is removed, the strip will—in evidence of its spring-wise operation—rotate back towards its original configuration, i.e. its original ‘free’ orientation. In doing so, the strip will typically—and in function of the choice of material of the body and the edge formation—rotate back over at least one third of the degrees of the angle it originally had before the cover was put into contact with the strip during assembly. Preferably, the strip will rotate back over at least half of the degrees of the angle it originally had, most preferably over at least two-thirds or even over at least three quarters of the degrees of the angle it originally had.
In one preferred embodiment, the body edge is formed as a scored line. More particularly, the said body edge is scored from the outside of the body, such that the body can be bent inwards. The term ‘scored’ is used herein in its usual meaning of having an indentation for the purpose of providing a line along which folding can take place; the indentation does not cause significant rupture of the surface structure unless specifically mentioned otherwise. It is preferred that the body edge forms a scored line that is continuously scored along the entire length of the “body edge” to the extent that it serves as a rotation axis. However, it is not excluded that the scored line would be limited to portions thereof, and/or is combined with local incisions that rupture the surface structure.
In a preferred embodiment the strip extends along the entire length of a side wall. Also, a plurality of short strips could be applied rather than one strip. Alternatively, the strip may be limited to a specific portion that may be most sensitive for leakage.
Examples of materials from which the body is made include paperboard, both embodied as a single layer and as multiple layers, synthetic polymer materials such as polyethylene (typically LDPE or HDPE) and polypropylene, as well as multiple layers thereof. Preferably, the body is made of paperboard comprising a plurality of layers; in a preferred embodiment, the scored line is configured so as to rupture a first of said layers of the paperboard. This has turned out an effective manner of obtaining the intended elasticity. More preferably, the paperboard has an asymmetrical layer stack, wherein the inner and the outer layer of the paperboard are different. The outer layer is in this embodiment suitably more rigid than the inner layer. The scored line is therewith able to reduce the rigidity of the paperboard to a level needed for the intended elasticity. In again a further embodiment, the paperboard comprises a layer that is water-impermeable, so as to reduce the diffusion of humidity through the food package. Such coatings are typically provided as an outer layer (i.e. at the outside or at the inside of the paperboard) and are known per se. Alternatively or additionally, the cover may be provided with such a water-impermeable layer. The term ‘water-impermeable layer’ is herein used to indicate a material that significantly limits flow of humidity (water) through the package.
In a preferred embodiment, strips are present on two side walls of the body, more preferably on three side walls. In a further preferred embodiment, strips are present on all side walls of the body, i.e. each of them is interconnected with a corresponding side wall along a body edge. This body edge may be arranged to constitute a score line. If the first and the second side wall do not have the same size, it may be appropriate that the score depth and/or score pattern (along the entire length or only along certain portions) is different for the first side wall and the second side wall. For sake of completeness, it is added that merely a portion of the strips may touch the cover wall, for instance in view of the upwards free orientation of the strips. Also, it is not excluded that some minor gap remains between strip and cover wall, for instance in the micron range, or that some local gaps would exist.
Most preferably, in such a situation, the side edges of the strip are oriented obliquely. More formally, those side edges extend between the body edge and a main edge extending substantially parallel to the body edge. Suitably, the said side edge and the body edge enclose an angle smaller than 45 degrees. This prevents that the corners of adjacent strips would overlap. Such overlap is undesired, as it would hamper the elasticity of the strips, increasing the risk of leakage.
In again a further embodiment, an access window is defined in a strip, so as to facilitate access to the food product by a user. Such an access window is most beneficial in combination with the preferred cover of the invention, which is provided with an opening panel extending on the cover wall and a front side wall of the cover. However, it may also be applied in combination with other covers. In fact, it is an advantage of the invention, that a variety of covers may be applied without increasing significantly a leakage risk. This variability of the cover applies both to the cover design as to the material of the cover.
Examples of cover materials include paperboard, both embodied as a single layer and as multiple layers, synthetic polymer materials such as polyethylene (typically LDPE or HDPE) and polypropylene, as well as multiple layers thereof. The outside of the cover is suitably provided with an image for marketing purposes. Preferably, the cover is made from the same material as is the body.
Examples of cover designs are a cover having a cover wall and first and second mutually opposed side walls; a cover based on a cover wall and a bottom walls and a first pair of side walls, suitably fixed to each other, which can be wrapped around the body. Such a cover design does not need to have a second pair of side walls, although such side walls may be present as flaps to be bent and suitably fixed to the body after the wrapping. Other designs known to the skilled person as well as variations thereof may be used alternatively. The advantage of using a separate cover can be that if the cover will be printed with an image, the body does not need to be printed. However, in a further embodiment, the cover wall—with any further side strips—is part of the body, i.e. cover and body are composed of a single piece of material.
In a preferred embodiment, the cover wall and at least the side walls extending along the longer edges of the cover wall (i.e. the first side walls) are composed of a single sheet of material. Preferably, said longer edges are defined as folding lines. In such a design, the advantage of an upwards curved shape of the cover wall lies at least in that the angle along the folding line is somewhat larger than 90° and also because of temperature variations during the packaging process. This occurs more particularly, if the sugar cubes are packed into the packaging box when still warm. The initial expansion of the paper box due to the heat dissipation for the sugar cubes may result in tolerance upon gradual cooling.
Preferably, the cover is provided with an opening panel extending on its top side (i.e. as part of the cover wall) and more preferably also extending to a first side wall. An image on the cover may indicate that the first side wall constitutes the front side wall of the food package.
While the food package of the invention is very suitable as a sugar cube package, it may also be applied for other food products comprising granules that may get separated during storage or transport. More particularly, the sugar cube package is intended for use with sugar cubes comprising a groove, such that an individual sugar cube may be divided by a user easily.
This type of sugar cubes is sold by the present applicant under the trade names of Harde Klontjes™ and Morceaux Durs™. However, the present food package may also be used advantageously for cookies and biscuits that are conventionally packaged with an insert and often with a hermetically sealed layer of synthetic polymer. The sealing achieved by the invention allows packaging in high density and without risk of leakage that may be appropriate for such food products. It has the further advantage that it is preferably made from recyclable materials, which is beneficial from environmental perspective.
These and other aspects of the food package of the invention will be further elucidated with reference to the Figures, wherein:
The figures are not drawn to scale and diagrammatical in nature. Equal reference numerals in different figures refer to identical or corresponding elements. The food products are not shown in the food package, for sake of clarity.
It was found that a commercially available food package without such strip 22 showed leakage of sugar granules, particularly when transported over major distances, and/or stored in warehouses during a significant time span. This leakage is counteracted by the present invention. It is evidently desired herein, that costs remain low. For marketing reasons, it is beneficial if a packaging box does not need to change fundamentally in aspects other than those needed for implementing the present invention; it is an advantage of the present invention that this goal can indeed be achieved. In order to prevent contamination, any additional use of glue is deemed risky and preferably to be avoided. One solution could have been the sealing of the packaging box or a plurality of packaging boxes with an additional sealing layer, such as for instance made of polyethylene film. However, this is deemed undesired in view of cost and environmental concerns.
According to the invention, the body 10 is provided with strips 21, 22, as shown in
In a main implementation of the invention, the rotation along the body edges 23, 24 is configured to be elastic. It is deemed that such an elastic configuration is highly suitable to obtain an intimate contact between the strips 21, 22 and cover wall 61, so as to minimize leakage. Moreover, this configuration is beneficial in combination with a cover 60 that is relatively flexible, for example in case cover 60 is thin. When using a relatively flexible cover, the cover 60 may have a somewhat concave shape. As a consequence, the exact vertical location of a small area of the cover wall 61 of cover 60 may slightly vary. By configuring the strip to be elastically rotatable along the body edges 23, 24, the strip (and particularly a portion close to the strip edge 25) will touch the cover wall 61 even in situations wherein the vertical location of cover wall 61 varies somewhat. Moreover, when the cover wall 61 is pushed down, for instance when a plurality of packaging boxes are stacked on top of each other, the strip 21, 22 may adapt its orientation.
In an embodiment, the elastic rotation along the body edges 23, 24 is suitably implemented in that these body edges 23, 24 are embodied as score lines. The score line reduces the thickness of the body, and therewith generates a predefined line of rotation. The spring constant for the rotation may herein be chosen in lines with the needs. By means hereof, the strip can obtain an upwards orientation in its free state.
More preferably, the strip 21, 22 is configured to allow an elastic rotation around the body edge 23, 24, and to allow elastic deformation of the cover wall 61 and/or the strip 21, 22 relative to each other. The elastic rotation is a form of bending at the height of a connection piece (i.e. the body edge and/or an area around it), which is suitably fully elastic. Alternatively, the bending may be elastic within a range of angles. The spring constant is suitably large enough to withstand the force of gravity, and to provide a counterforce against the cover wall 61 of the cover 60. The elastic deformation of the cover wall 61 and/or the strip 21, 22 can be suitably arranged in that the cover wall 61 of the cover 60 is less stiff (more flexible) than the strip 21, 22 and more preferably less stiff than the connection piece (for instance the score line at the body edge 23, 24). This preferred embodiment enables that the cover wall 61 will obtain a shape that is conformal to the strip 21, 22 at a microscopic level.
Preferably, the width of the strips is chosen in the range of 0.3 to 1.0 cm, for instance 0.4 to 0.8 cm. The exact width clearly depends on the size of the packaging box. It is preferably chosen such that the strip 21, 22 touches the cover wall 61 within a two-dimensional contact area (rather than only along a single line). The width is moreover relevant for the mechanical behavior of the strip. More particularly, it is understood that the desired width is dependent on the stiffness of the material of the cover wall, on tolerances in the manufacturing process, the vertical distance between the edge of the cover wall 61 and the edge of the strips 21, 22 (where connected to the side walls 16,12), and the size of the packaging box. More specifically, if the cover wall 61 is part of a cover 60 or cover portion extending first side walls 62, then the width is suitably in the range of 4-10% of the width of the cover wall 61 between the opposed side walls 62. As is apparent from the blank, the first side walls 12 have a length that is at least twice that of the second side walls 16. However, this is an implementation open to design and also dependent on the package size.
As shown in this embodiment, the cover wall 61 is interconnected to the side wall 12 extending on the long side of the bottom wall 11. This side wall 12 defines suitably the rear side of the packaging box. However, it is not excluded that this side wall 12 defines the front wall of the packaging box, and that an opening panel is defined that extends both on the cover wall 61 and the side wall 12 to which the cover wall 61 is connected. As is further shown in this
Rather than that the cover wall 61 is interconnected to the side wall 12 and is part of the body, the cover wall 61 could be interconnected to a further side wall 62, extending parallel with and being assembled to the (rear) side wall 12, for instance by means of glue. Such a design minimizes paper consumption by leaving out flaps 67 (as shown in
Tests were carried out with the improved packaging box containing sugar cubes supplied by the Applicant under the trade name of Harde Klontjes™/Morceaux durs™. These sugar cubes contain a groove facilitating division of the sugar cube by a user. Use was made of packaging boxes of the invention and of known packaging boxes currently used by Applicant. Sugar cubes were provided into the package box directly after their formation in an amount of 1 kg. The embodiment of the packaging box as shown in
Thus, in summary, the invention provides a food package for a plurality of food products comprising granules, such as sugar cubes. The food package comprises a packaging box arranged around the food products and comprising a body 10. The body 10 is provided with a bottom wall 11 and first and second mutually opposed side walls 12, 16, therewith defining an inner space in the body 10 for the food products. The inner space of the body 10 is exposed at a top side for provision and removal of food products. The packaging box further comprises a cover 60 comprising a cover wall 61; cover wall 61 covers covering said exposed inner space of the body 10. The body 10 is provided with at least one strip 21, 22 extending above said inner space, which strip is interconnected to a corresponding one of the first and second side walls 16, 12 along an edge 23, 24 of the body, wherein the strip 21, 22 touches the cover wall 61, in at least a portion of the strip 21, 22 and at least substantially. The strip 21, 22 is suitably configured such that a two-dimensional contact surface exists between the cover wall 61 and the strips 21,22. The strip is suitably extending upwards in a free state, without counterforce from the cover 60. The body edge may thereto be defined as score lines, defining a connection piece along which an elastic rotation or bending of the strip is feasible.
Number | Date | Country | Kind |
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14002698.0 | Aug 2014 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/001560 | 7/29/2015 | WO | 00 |