The present invention relates to a food plate carrier used for a food conveying system in a restaurant.
A restaurant that is generally called a revolving self-service sushi restaurant is provided with a food conveying system including a conveyor line to encircle tables and seats. In this type of restaurant, a cook puts food such as sushi on e.g. a dish and then feeds the dish into the encircling conveyor line of the food conveying system to transport it to the tables and seats in order. A customer selects the dish on which the sushi or food of his/her choice is put from the dishes conveyed in order, taking it out from the conveyor line.
In this sushi restaurant, since the dish is conveyed with its top surface open to the air, the sushi on the conveyor line is easy to dry and may possibly be touched by mistake by other customers. Preventing sushi from drying and providing it sanitarily are being outstanding issues for solution. In order to solve the problems noted above, it is in general suggested that after sushi is put on the dish, the dish is covered by a cover member and then the covered dish is fed onto the conveyor line of the conveying system (See Patent Literature 1).
The solution presented by the Patent Literature 1 requires, however, that the cook hold the cover member with his/her hand directly and put it on the dish and in turn feed the dish onto the conveyor line together with the cover member. It also requires that the customer take out the dish from the conveyor line together with the cover member and in turn remove the cover member from the dish with his/her hand directly. In addition, that solution presents the disadvantage that since the cook or the customer holds the cover member with his/her hand each time putting the cover member on the dish or removing the cover member therefrom, the cover member comes to be dirty. It also presents the disadvantage that since the cover member, after removed from the dish, is laid on the table, the space of the table becomes narrower.
Accordingly, it is an object of the invention to provide a food plate carrier that can enable a plate to be placed on or removed from a mounting platform in a simple and easy manner without touching the mounting platform or a cap member to cover the mounting platform.
In order to accomplish the object mentioned above, the invention provides a food plate carrier which is carried, being put on a conveyor line of a food conveying system to transport food to the tables and seats in the restaurant, the food plate carrier comprising a mounting platform having a plate resting portion for resting thereon a plate on which food is put, a cap member which is attached to the mounting platform in such a manner as to open and close with respect to the plate resting portion, to cover the plate resting portion of the mounting platform, and an open and close mechanism for allowing the cap member to close when the plate is rested on the plate resting portion and open when the plate is removed therefrom.
Since the food on the plate is automatically covered by the cap member, with the plate placed on the mounting platform, the food on the plate can be prevented not only from drying obliviously but from being touched by mistake by other customers. Also, when the plate is placed in or removed from the mounting platform, one can do that easily by simply handling the plate to take it into or out from the mounting platform, with e.g. a rim of the plate held with fingers. Besides, since one need not touch the food plate carrier directly with one's hand when taking the plate in and out, the food plate carrier can be prevented from dirtying imprudently.
Further, the open and close mechanism comprises an actuator which when the plate is rested onto the plate resting portion, is brought into abutment with the plate and thereby is put into action to move relative to the plate resting portion, connecting means to connect the actuator with the cap member so that the movement of the actuator is transmitted to the cap member to actuate the cap member to close, and biasing means for biasing the cap member toward its opened position.
When the plate is rested on the plate resting portion, the actuator is responsively brought into action so that the cap member can be switched to its closed position, while on the other hand, when the plate is taken out from the mounting platform, the actuator is responsively brought into action via the biasing means and thereby the cap member can be reliably biased toward its opened position. This can provide the effect that the opening and closing action of the cap member can be provided further reliably and smoothly on the whole.
Further, an identification member which is readable by a reader arranged in the food conveying system is arranged on the mounting platform in such a manner that it can switch between a readable position at which it can be read by the reader and an unreadable position in association with the opening and closing action of the cap member, the identification member being arranged so that when the plate is rested on the plate resting portion, it can be shifted to the readable position, while on the other hand, when the plate is taken out from the plate resting portion, it can be shifted to the unreadable position.
When the plate is placed in the mounting platform, the reading of the identification member by the reader is allowed. On the other hand, when the plate is taken out from the mounting platform, the reading of the identification member by the reader is not allowed. This can provide the effect that freshness management of the food on the plate can be made in a preferred manner, without the need to e.g. attach the identification member on the plate itself as conventional.
Further, adjoining mounting platforms of at least two food plate carriers arranged in side-by-side relation is linked in close proximity relation via linkage means.
This can provide the effect that the food plate carriers thus linked can be suitably used for the food conveyor system having a circulatory shunt mechanism which is provided, at an intermediate location of the conveyor line extending to the customer section of the restaurant, for shunting the food plate carriers at that intermediate location. This means that even when the food plate carriers thus linked are shunted from the main conveyor line to a shortened conveyor line formed by the circulatory shunt mechanism and thereafter are returned again to the main conveyor line, the take-out side of the mounting platform from which the plate is taken out can be always oriented to face the customers or the table side. This can allow the customer to take out the plate from the food plate carrier more easily.
Further, the linkage means is formed by a stretchable string-like member.
The invention can provide the effect that when one of the food plate carriers thus linked, e.g., the food plate carrier located at the rear side with respect to the travelling direction, gets stuck on the main or shortened conveyor line, the string-like member is stretched and tensed temporarily to thereby produce a force to draw the food plate carrier located at the rear side close to the one located at the front side, thereby automatically releasing the food plate carriers from jamming on the conveyor line.
Further, the food plate carrier comprises time detecting means for detecting the time during which the cap member closes.
This can provide the effect that the food put on the mounting platform can be determined as it is on whether it already passed away a predetermined time and thus the freshness management of the food can be made in a preferred manner.
Further, the food plate carrier comprises an accommodation space for accommodating cold insulator or hot insulator to keep cool or warm the space above the plate resting portion covered by the cap member.
This can provide the effect that deterioration of the food on the mounting platform can be prevented further reliably.
In the following, certain embodiments of the invention will be described in detail with reference to the accompanying drawings.
An interior of a sushi restaurant using food plate carriers of a certain embodiment of the invention is described, first.
As shown in
In the food conveying system 3 thus constituted, the dishes 4 putting sushi F thereon are put on the flat chain conveyor 33 in order and are transported from the kitchen section S2 toward the tables 1a, 1b in the customer section S1. Customers at the tables 1a, 1b each take out the dish 4 on which sushi F of their choice is put from the food plate carrier 5 to have it. In this example, the dish 4, which is cited as an example of the plate in the invention, comprises a flat plate part 41 of a circular shape as viewed from top, and a base part 42 of cylindrical shape which is integrally formed to extend downwardly from the bottom of the flat plate part 41.
Next, the food plate carrier of a certain embodiment of the invention is described.
Referring to
The mounting platform 6 is so formed that the plate resting portion 62 is integrally formed at an upper end of a cylindrical base 61, as shown in
The cap member 7 comprises, as shown in
The open and close mechanism 8 comprises, as shown in
The actuator 81 has a front end face 81a formed in a curved shape, as viewed from top, to closely contact with the outer periphery of the base part 42 of the dish 4, as shown in
In this embodiment, an identification member 9 which is readable by a reader 30 positioned in the food conveying system 3 is located on the mounting platform 6. The identification member 9 is located so that it can switch between a readable position at which the identification member 9 is readable by the reader 30 and an unreadable position in association with the opening and closing action of the cap member 7 via interlocking means 90. With the dish 4 rested on the plate resting portion 62, the identification member 9 is responsively switched to the readable position. On the other hand, with the dish 4 taken out from the plate resting portion 62, the identification member 9 is responsively switched to the unreadable position. Specifically, the interlocking means 90 is formed by a pair of right and left supporting limbs 630 which are provided in a projecting manner on the bottom side of the mounting plate 63 forming the plate resting portion 62, and a swinging plate 631 which is supported at the lower end partition of the supporting limbs 630 to swing vertically via the pivots 632. The identification member 9 of RFID (Radio Frequency Identification) tag is fixedly attached to the bottom side of the swinging plate 631, and interlocking shafts 633 are provided at both lateral sides of the swinging plate 631 in a projecting manner.
On the other hand, as shown in
In the food plate carrier 5, when the dish 4 is in the state of being not rested on the plate resting portion 62, the actuator 81 is forced to move forward with respect to the plate resting portion 63 by a reaction force of the spring 82, so that the cap body 71 is kept in the opened state, as shown in
Next, usage of the food plate carrier 5 thus constituted is described.
After putting sushi F on the flat plate part 41 of the dish 4, a cook holds a rim of the flat plate part 41 with his/her hand and puts the dish 4 on the mounting plate 63 of the food plate carrier 5 put on the conveyor line 3, first. Then, he/she pushes the dish 4 backwards with respect to the mounting plate 63. Then, the actuator 81 of the open and close mechanism 8 is pushed by the periphery of the base part 42 of the dish 4 and is moved back. Then, the cap member 7 at the slits 75 is pressed back by the connecting shafts 85 of the actuator 81, to cause the cap body 71 to pivot about the pivots 73 and swing in the direction of covering the mounting plate 63. When the dish 4 is moved back to a location at which the periphery of the base part 42 at the bottom end on the front side is engaged with the stopper 63a, the base part 42 is held at its front and rear portions in sandwich relation between the stopper 63a of the plate resting portion 62 and the front end face 81a of the actuator 81, as shown in
On the other hand, a customer holds the rim of the flat plate part 41, which partly projects outwardly from the periphery of the cap body 71, with his/her hand and lifts it up. As a result of this, the base part 42 is released from the abutment with the actuator 81. Then, the cap body 71 is opened and is kept in its opened position by the action of the balance weight 69 and the coiled spring 85, thus being kept from closing accidentally. When the dish 4 is rested on the mounting plate 63, the identification member 9 attached on the swinging plate 631 swings and is oriented substantially horizontal, enabling the identification member 9 to be read by the reader 30. On the other hand, when the dish 4 is taken out from the mounting plate 63, the identification member tilts with the actuator 81 moving forwards, disabling the identification member 9 from being read by the reader 30. Thus, freshness management of e.g. sushi F on the dish 4 can be made, without the need to mount the identification member 9 on the dish itself, as conventional.
Thus, the use of the food plate carrier 5 illustrated above for transporting sushi F can prevent the sushi F on the dish 4 from drying off obliviously. Also, the use of this food plate carrier 5 can prevent the sushi F from being touched by mistake by other customers. In addition, when the dish 4 is placed on or removed from the plate resting portion 62, one need not touch the food plate carrier 5 directly with one's hand, thus preventing the food plate carrier 5 from dirtying imprudently.
In the embodiment described above, the identification member 9 is arranged on the mounting platform 6 in such a manner that it can switch between the readable position where the identification member 9 is read by the reader 30 and the unreadable position. When the dish 4 is rested on the plate resting portion 62, the identification member 9 is shifted to the readable position, while on the other hand, when the dish 4 is taken out from the plate resting portion 62, the identification member 9 is shifted to the unreadable position. It is noted that the identification member 9 need not be attached on the mounting platform 6 necessarily.
In the embodiment illustrated above, the cap body 71 is so formed that when the cap body 71 is closed to cover the dish 4, the rim of the dish 4 partly projects outwardly from the periphery of the cap member 71. This can provide the result that when taking out the dish 4 from the food plate carrier, one can hold the outwardly projecting rim of the flat plate part 41 with one's fingers to pull it front. It is noted however that the invention is not limited to this. The cap member 71 may alternatively be formed to cover the whole area of the flat plate part 41 of the dish. Such an embodied form and a further embodied form in which the identification member 9 is not attached on the mounting platform are shown in
In the embodiment wherein the cap body 71A is formed to cover the whole upper area of the flat plate part 41, as shown in
As schematically shown in
In the embodiment described above, the food plate carrier 5A comprises, as schematically shown in
On the other hand, as schematically shown in
The circulatory shunt mechanism E includes the shortened conveyor line B for shunting a part of the main conveyor line A (on the front end side) at an intermediate location of the main conveyor line A of the food conveying system 3 comprising the flat chain conveyor 33. Also, the circulatory shunt mechanism E is provided, at an inlet side of the shortened conveyer line B, with a first guide member C for transferring the food plate carrier 5A conveyed by the main conveyor line A to the shortened conveyor line B. It is also provided, at an outlet side of the shortened conveyer line B, with a second guide member D for transferring the food plate carrier 5A conveyed by the shortened conveyor line B to the main conveyor line A. This can provide the result that when the restaurant is not crowded, the shortened conveyor line B is driven and a part of the main conveyor line A is shunted using the both guide members C, D to transport the food plate carrier 5A in a shortcut manner. The shortened conveyor line B comprises, as schematically shown in
Linkage means shown in detail in
When one of the pair of food plate carriers 5A, 5A linked, e.g. the food plate carrier 5A located at the rear side, gets stuck with an obstacle located near the conveyor line A, the string-like member 91 is stretched temporarily to thereby produce a tension to draw the food plate carrier 5A located at the rear side close to the one located at the front side, thereby automatically releasing the food plate carriers 5A from jamming. In addition, since the pair of food plate carriers 5A, 5A are linked in close proximity relation by the string-like member 91, when the food plate carriers thus paired are used in the shortcut operation by the shunt mechanism E, the plate takeout opening side (the cutout 76 side) of the plate resting portion 62 can always be oriented to face the customers (table side). In other words, the pair of food plate carriers 5A, 5A, which are placed front and back with respect to the traveling direction on both the main conveyer line A and the shortened conveyor line B, are pulled each other in the front and back direction, whereby the pair of food plate carriers 5A, 5A are always kept in the position where the plate takeout opening side of the plate resting portion 63A is oriented to the direction orthogonal to the conveying direction. Thus, the plate takeout opening side of the plate resting portion 63A is never oriented forwards or backwards of the travelling direction. Accordingly, even when the carrier unit 50 is shunted from the main conveyor line A to the shortened conveyor line B formed by the circulatory shunt mechanism E and thereafter is returned again to the main conveyor line A, the plate takeout opening side (the cutout 76 side) of the mounting platform 6A is always oriented to face the customer side (the table side). For reference's sake, when a single food plate carrier 5A is shunted from the main conveyor line A to the shortened conveyor line B and thereafter is returned again to the main conveyor line A, the single food plate carrier 5A is never pulled closer not only when it is moved from the main conveyor line A to the shortened conveyor line B but when it is moved from the shortened line B to the main conveyor line A. Accordingly, the single food plate carrier 5A is then kept substantially unchanged in orientation, as the food plate carrier 5A depicted by a dashed line in
The illustrated food plate carrier may be formed so that the cap member is provided with an accommodation space 78 for accommodating an accommodated object N such as cold insulator or hot insulator and also a top lid 79 is detachably attached at an upper opening of the accommodation space 78, as the cap member 7B of the food plate carrier 5B shown in
The methods of cooling the food such as sushi placed in the cap body 71A include for example using a filling chamber 713 and connecting channels 712, 712 formed by confining walls 711 arranged at the inside of the cap body 71A, as is the case in the cap member 7C of the food plate carrier 5C shown in
Like the cap body 7D of the food plate carrier 5D shown in
Although in the embodiments described above, the dish 4 is illustrated as an example of the plate, the plate is not limited to it. The plates which may be used in the invention include for example bowls and cups, in addition to the dish. Also, although in the embodiments described above, sushi is illustrated as an example of the food put in the plate, the food is not limited to that. The foods which may preferably be used in the invention include for example noodles, miso-soup, ices (ice creams), and shortcakes.
Although in the embodiments described above, the cap body is attached to the mounting platform in a swingable manner, the invention is not limited to this. The invention may be modified so that the cap body may be moved linearly in a vertical direction (lifted up and down) with respect to the mounting platform so that the cap body can be opened and closed with respect to the plate resting portion by the vertical linear movement (lifting and lowering).
Although in the embodiments described above the open and close mechanism comprises the actuator arranged in such a manner as to slide in the back and forth direction along the top surface of the plate resting portion, and the coiled spring for biasing the actuator towards front with respect to the plate resting portion, the invention is not limited to this arrangement. The invention may be modified for example in such a manner that the actuator can be pivoted vertically or moved linearly with respect to the plate resting portion over the plate resting portion and the actuator can be biased upwards by the coiled spring. In other words, the invention may be arranged so that when the dish is placed on the actuator, the actuator can be swung downwards or moved down linearly by the dish's own weight against a reaction force of the coiled spring, while on the other hand, when the dish is removed from the plate resting portion, the actuator can be swung upwards or moved up linearly by the spring force of the coiled spring to open the cap body.
It is preferable to adopt the arrangement to enable the cap member to be easily detached from the mounting platform. The adoption of such an arrangement can produce the result that when the food plate carrier is washed, the cap member and the mounting platform can be separated from each other so that they can be cleaned up in a polite manner, thus providing a higher sanitary effect.
Number | Date | Country | Kind |
---|---|---|---|
2010-274181 | Dec 2010 | JP | national |
This application is a Continuation of International Application No. PCT/JP2011/075928, filed Nov. 10, 2011, the entire disclosure of which is incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
6427806 | Tanaka | Aug 2002 | B1 |
6581727 | Tokuno | Jun 2003 | B1 |
6675950 | Collon | Jan 2004 | B1 |
7810427 | Ishino et al. | Oct 2010 | B2 |
20090294217 | Tanaka et al. | Dec 2009 | A1 |
Number | Date | Country |
---|---|---|
7-255582 | Oct 1995 | JP |
2000-23818 | Jan 2000 | JP |
2001-299553 | Oct 2001 | JP |
2009-284925 | Dec 2009 | JP |
Entry |
---|
International Search Report issued Feb. 14, 2012 in International (PCT) Application No. PCT/JP2011/075928. |
Number | Date | Country | |
---|---|---|---|
20120325624 A1 | Dec 2012 | US |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2011/075928 | Nov 2011 | US |
Child | 13587175 | US |