FOOD PRODUCT AND METHOD OF PREPARATION

Information

  • Patent Application
  • 20160309751
  • Publication Number
    20160309751
  • Date Filed
    April 27, 2015
    9 years ago
  • Date Published
    October 27, 2016
    8 years ago
Abstract
Disclosed are a method for preparing an extruded product and an extruded product prepared thereby. The extruded product is deemed useful a food product, in particular, a snack food product suitable for consumption by diabetics. Cranberry seed meal is blended with one or more starches, preferably including a modified dent corn starch, and extruded through a die under conditions suitable to result in an expanded product while exhibiting a 10% survival rate of at least one anthocyanin. Optionally, flavoring components such as spices may be incorporated into the blend or added after extrusion. The resulting food product will be suitable for a use as a snack food product but will have a substantially higher percentage of fiber and protein as compared with extruded carbohydrate-based food products, and will have some surviving anthocyanins.
Description
FIELD

The disclosure is in the field of food and feed products. In some embodiments the disclosed invention is a food product suitable for use as a snack food product. The snack food product is intended for consumption by the general public but can be made especially suitable for consumption by diabetics.


BACKGROUND

Diabetes is a disorder in which the level of blood glucose is persistently raised above the normal range. Diabetics generally must control the level of blood sugar with exercise, medication, insulin, and the like. In the last several years, the addition of cranberry is to the diet of diabetics has been believed to play a beneficial role due to the presence of phenolic anthocyanin compounds found in cranberry. At least one study has demonstrated lower insulin levels in patients for cranberry-supplemented subjects.


In the production of cranberry oils, the primary byproduct is cranberry seed meal and a secondary byproduct is cranberry seed flour. Generally, cranberry seeds are left over after raw cranberries are processed to extract cranberry juice. The juice may be extracted from cranberries in a “hot press” process in which heat is used to kill microorganisms, or via a “cold press” process. In either case, from the remnant seeds, cranberry seed oil may be extracted. Typically, about one standard truck-load of cranberry seeds is necessary for the production of five gallons of cranberry seed oil; for this reason, cranberry seed oil is quite expensive. Preparation of cranberry seed meal is described generally in U.S. Pat. Nos. 6,391,345; 6,733,798; and 8,124,142. Cranberry seed meal is generally deemed to be a low-value product that is typically ploughed back into the soil or used as an animal feed supplement, although a small amount of cranberry seed meal is used by the cosmetic industry. Few if any human food products are made with cranberry seed meal.


SUMMARY

It has now been found that a seed meal that contains anthocyanins, such as cranberry seed meal, may be extruded with a starch to form an expanded extruded product. The extrusion may be conducted under circumstances that permit some of the anthocyanins present in the seed meal to survive the extrusion process.


In some embodiments, cranberry seed meal containing at least one anthocyanin is blended with a starch to form a blend. The blend is extruded through a die under selected conditions effective to create an expanded extrudate; the extrudate exhibiting a survival rate of at least 10% of at least one anthocyanin. Anthocyanins of interest can include, for example, cyanidin-3-galactoside, cyanidin-3-arabinoside, cyanidin-3-glucoside, peonidin-3-galactoside, peonidin-3-arabinoside, and peonidin-3-glucoside. Preferably, the extrudate exhibits a survival rate of at least 10% of at least one and in some cases at least two of these anthocyanins.


A food product prepared in accordance with the above method is encompassed by some embodiments of the invention. The food product may be an animal feed, but in many embodiments takes the form of a human food product and in many cases a snack food product. A snack product provided in this form can have an appearance and texture that are comparable to those of conventional extruded carbohydrate-based snack food products. Also provided in some embodiments are methods for providing nutrition, the methods including providing or consuming the food product described above.





DESCRIPTION OF THE FIGURE

The FIGURE is a color space plot taken from the data presented in Example 6.





DETAILED DESCRIPTION

Anthocyanins are water-soluble vacuolar pigments that generally belong to the flavonoid family of plant metabolites. Anthocyanins are found in leaves, stems, roots, flowers, and fruits of many plants. Chemically, anthocyanins are glucosides of anythocyanidins. Anthocyanins have been used in folk medicine throughout the worlds, and, in more recent modern scientific study, have been linked to a range of health benefits. In particular, anthocyanins are believed to provide certain health benefits for diabetics. Although the mechanism of action of anthocyanins is not known with certainty, it is believed that anthocyanins may lower blood glucose by improving insulin resistance, increasing secretion of insulin, or reducing digestion of sugars in the small intestine. Some or all of these effects may be due to the antioxidant properties of anthocyanins, although some of these effects potentially are due to enzymatic inhibition or other metabolic pathways.


Seed meals are believed to contain anthocyanins. For instance, cranberries are believed to contain the anthocyanins cyanidin-3-galactoside, cyanidin-3-arabinoside, cyanidin-3-glucoside, peonidin-3-galactoside, peonidin-3-arabinoside, and peonidin-3-glucoside. In the processing of juice and cranberry oil to leave a cranberry seed meal, it is believed that these anthocyanins will be present in the seed meal. As heretofore discussed, there are a number of known commercial methods for processing cranberries to yield cranberry juice and cranberry seed flour, some of which involve “hot press” techniques that employ the application of heat and some of which employ “cold press” techniques. Hot press techniques are generally undesirable in the context of the present invention inasmuch as the heat can destroy much or all of the anthocyanin content of the starting material, although it is contemplated that seed meal from a hot press extraction still may be used in conjunction with the present invention. More preferred is seed meal from a “cold press” technique in which heat is not employed.


Generally, the seed meal, such as the cranberry seed meal, is blended with starch and other optional ingredients and extruded through a die to form an expanded extrudate. The extruded blend may contain any suitable amount of seed meal, and thus, for instance, the seed meal may be present in an amount of 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90% or 95% in the blend. Mixtures of seed meals may be employed with the total amount of seed meal present in the foregoing amounts. Where plural seed meals are employed, they may be present in any amounts relative to one another. In some embodiments, the seed meal is present in a total amount of about 5-40%; in other embodiments, the seed meal is present in a total amount of about 10-35%. Generally, the seed meal includes anthocyanins, and thus, in the case of cranberry seed meal, for instance, the seed meal contains cyanidin-3-galactoside, cyanidin-3-arabinoside, cyanidin-3-glucoside, peonidin-3-galactoside, peonidin-3-arabinoside, and peonidin-3-glucoside.


The cranberry meal is blended with starch, by which is contemplated any suitable starch derived from any suitable source. For example, the starch may be a corn starch, a waxy starch, a high-amylose starch, wheat starch, potato starch, rice starch, tapioca starch, sago starch, or sorghum starch. Mixtures of such starches may be employed. The starch or starches may be present in any suitable amount, such as 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90% or 95% by weight of the extruded blend. When multiple starches are employed, they may be present in any suitable amount relative to one another. In some embodiments, an expansion-enhancing starch may be included in the blend. It is believed that certain starches, in particular certain acid-modified starches, will partially degrade in the conditions of the extruder to form carbon dioxide to a greater extent than dent corn starch, thus desirably enhancing the expansion of the extrudate as it exits the die. One suitable acid-modified starch is PURE-SET B965, available from Grain Processing Corporation of Muscatine, Iowa. When employed, such an expansion-enhancing starch can be present in any suitable amount, such as 1%, 1.5%, 2%, 2.5%, 3%, 3.5%, 4%, 4.5%, 5%, 5.5%, 6%, 6.5%, 7%, 7.5%, 8%, 8.5%, 9%, 9.5%, 10%, 10.5%, 11%, 11.5%, 12%, 12.5%, 13%, 13.5%, 14%, 14.5%, or 15% by weight of the blend.


The product may further include a grain or cereal component, the function of which is to provide structure and texture and in some cases flavor to the extruded blend. For instance, the product may be a flour or meal derived from corn, rice, potato, cassava, wheat, sorghum, or any other suitable grain or cereal. Mixtures of multiple grains or cereals may be employed as desired. When present, the grain or cereal component may be present in an amount of 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90% or 95% by weight of the blend. When multiple such components are employed, they may be present in any suitable amount relative to one another. For instance, the blend may be fashioned with Proso millet and corn meal.


The blend may be provided with flavoring additives, although as contemplated that such additives may be employed alternatively or in addition thereto at other stages of the process of preparation of the food product. Such components may be present in any amount suitable to impart flavor, as desired. For example, the blend may include salt. If used, salt may be present in any suitable amount, such as an amount of 0.01-2% by weight of the blend, or for example 0.01-1%.


Once the blend is formed, it is extruded through a die under conditions suitable to form an expanded extrudate, generally while permitting survival of some of the anthocyanin content of the seed meal in the blend. Any suitable extruder may be employed in conjunction with the invention. Exemplary teachings concerning extruders may be found in U.S. Pat. Nos. 8,951,594; 8,263,163; 8,192,663; 7,595,015; and 7,727,443, all assigned to Grain Processing Corporation of Muscatine, Iowa. In the extruder, the blend is subjected to a shearing force in the presence of moisture and heat and then passed through a die, whereupon the extrudate expands to form an expanded extrudate. The extruder may be a single-screw extruder or a twin-screw extruder or other suitable extruder. Generally, the extruder includes a barrel and die, and in practice other components such as preconditioners, steam or water jackets, and numerous other components as may be conventional or otherwise suitable for use in conjunction with the present invention.


Many commercial extruders include at least first and second zones, and in many cases multiple zones, in which the temperature may be varied. Commercially available extruders useful in conjunction with the invention include those available from Wenger of Sabetha, Kans., such as the Wenger TX57 and TX144 extruders. The moisture content in the extruder may be any suitable amount; for instance, it may range from 10-50% by total weight of the material in the extruder, and the temperature in the extruder may be set to any valuable suitable for use in conjunction with the invention, such as values ranging from 50°-150° C. These values may vary depending on operating conditions and location and the composition of the feed blend.


Generally, the conditions in the extruder should be selected and controlled such that the resulting product exhibits some survival of anthocyanins. Although it is not intended to limit the invention to a particular theory of operation, it is believed that some of the heat and work energy in the extruder becomes consumed by gelatinization of the starch or other process involving the starch, with the starch acting as a “buffer” and thereby permitting some of the anthocyanins to survive. In one extrusion, a twin-screw Wegner TX57 extruder having a width of 57 mm and a diameter of 4 mm and a length/diameter ratio of 25:1 was employed. The initial moisture content of the blend was about 12%. With a 30% motor load, the blend was extruded at a feed screw speed of 12 rpm and a shaft speed of 300 rpm with a barrel temperature profile of 30, 57, 90, 124, and 121 degrees C. in the various zones of the extruder and a knife speed of 431 rpm. These conditions were found suitable to provide an exemplary expanded product.


After extrusion, the extrudate is generally dried, for example, in a multi-zone drier. Any suitable drying temperature or temperatures may be employed; for instance, the drier may have two successive zones set to 87° and 115° C. respectively. Flavoring components may be introduced at any suitable point in the process. In some case, the flavoring components may be introduced to the blend prior to extrusion. In other cases, the components may be added after extrusion and before drying. It is envisioned that any suitable flavoring component may be added, such as roasted garlic, garlic and chili, jalapeno, chipotle, salt and pepper, barbeque, sweet and spicy, sour cream and onion, cinnamon and sugar, or other sweet or savory flavorings may be employed.


Upon cooling, the product may be packaged. It is contemplated that the packaging may be “individual-serve” packages such ranging from 2 oz.-8 oz., to “family-serve” packages ranging from over 8 oz. to 32 oz., to “food service” packages ranging from over 32 oz. to 160 oz., to larger “transport” packages intended for downstream packaging. Suitable conventional packaging equipment may be employed for this purpose.


It is contemplated that the extruded product will include at least one anthocyanin from the cranberry seed meal, despite the heat and work imparted by the extruder. The anthocyanin survival rate should be at least 10% and may for example be at least 10.5%, 11%, 11.5%, 12%, 12.5%, 13%, 13.5%, 14%, 14.5%, 15%, 15.5%, 16%, 16.5%, 17%, 17.5%, 18%, 18.5%, 19%, 19.5% or 20%. The anthocyanin survival rate is based on comparison of anthocyanin content in the extrudate vs. in the blend prior to extrusion and may be determined using HPLC analysis as discussed in the Examples hereinbelow. The amount of survival may be determined as an average percentage taken over multiple runs, for example 3 runs.


The resulting extrudate can be in many embodiments provided in a form that has substantial amounts of fiber and protein as compared to many other carbohydrate-based extruded products. It has been observed that the color of the product will range from a light brown to a dark brown, with higher amount of cranberry seed meal corresponding to a darker extrudate. If desired, coloring agents may be employed to alter the color of the extrudate. With or without additional flavoring components, the product formed may be commercially acceptable and suitable for consumption by the general population and suitable as a snack food for diabetics, given the relatively high fiber and protein contents that can be attained. The protein content, for instance, can be at least about 7.5%; in some embodiments, at least about 8.0%; in some embodiments, at least about 8.5%; in some embodiments; at least about 9.0%; in some embodiments, at least about 9.5%; in some embodiments, at least about 10.0%; and in some embodiments, at least about 10.5%. The fiber content, for instance, can be at least about 6%; in some embodiments, at least about 6.5%; in some embodiments, at least about 7.0%; in some embodiments, at least about 7.5%; in some embodiments, at least about 8.0%; in some embodiments, at least about 8.5%; in some embodiments; at least about 9.0%; in some embodiments, at least about 9.5%; in some embodiments, at least about 10.0%; in some embodiments, at least about 10.5%; in some embodiments, at least about 11.0%; in some embodiments, at least about 11.5%; in some embodiments, at least about 12.0%; in some embodiments, at least about 12.5%; in some embodiments, at least about 13.0%; in some embodiments; at least about 13.5%; in some embodiments, at least about 14.0%; in some embodiments, at least about 14.5%; in some embodiments, at least about 15.0%; in some embodiments, at least about 15.5%; in some embodiments, at least about 16.0%; in some embodiments, at least about 16.5%; in some embodiments, at least about 17.0%; in some embodiments, at least about 17.5%; in some embodiments, at least about 18.0%; in some embodiments; at least about 18.5%; in some embodiments, at least about 19.0%; in some embodiments, at least about 19.5%; and in some embodiments, at least about 20.0%.


The product may take the form of an animal feed or human food product. In many embodiments, the expanded extrudate will be a human food product. It can be provided to, or consumed by a diabetic person or by a nondiabetic person.


The following examples are provided to illustrate certain embodiments of the present invention but are not limiting in scope.


EXAMPLES
Example 1
Evaluation of Anthocyanin Content in Cranberries and Cranberry Seed Meal

Reference standards of five anthocyanins were obtained from Cerilliant Analytical Reference Standards of Round Rock, Tex. The five standards were cyanadine-3-glucoside cyanidin-3-galactoside, cyanidin-3-arabinoside, peonidin-3-galactoside, and peonidin-3-glucoside. The cyanidin reference standards were solids while the peonidin standards were provided in a 500 μg/ml solution. The solid reference compounds were used to prepare analytical standards in extraction solvent (33% methanol-2% hydrochloric acid in Milli-Q (purified) water. Sub-stocks were prepared from the analytical standards and the sub stocks were used to create working standards that contained all five anthocyanins. The working standards were used to prepare analytical calibration curves for each anthocyanin. Upon receipt and when not in use, the reference standards and the standards prepared therefrom were stored in a freezer.


Example 2
Determination of Anthocyanin Content

Following the method described in “Determinations Of Anthocyanins In Cranberry Fruit And Cranberry Fruit Products By High-Performance Liquid Chromatography With Ultraviolet Detection: Single-Laboratory Validation,” Journal of Association of Analytical Communities (AOAC) International 2011:94(2): 459-66, the concentration of anthocyanins in each of the following samples was determined.


Sample 1 From Cranberry seeds


Sample 2 Germinated Cranberry Seed M


Sample 3 Cranberry Seed Meal CRQC120209-M


Sample 4 Cranberry Seed Meal CRQC120913-M


Sample 5 Organic Cranberry Seed Meal CRQC120511-M ORG


Sample 6 Organic Cranberry—Pestle & Mortar CRQC130424-M ORG


Sample 9 Cranberry Seed Meal—Botanic Innovations Lot #CRQC1304-S


Sample 10 Organic Cranberry CRQC130424-M ORG Refrigerated on grounding


The analysis was conducted using an Agilent Model 1290 Infinity ultrahigh performance liquid chromatograph system at the University of Wisconsin—Superior. A Phenomenex Kinetix 2.6μ XB-C18 analytical column (100×3.0 mm) was used to separate compounds present in the standards and extracts. Peaks were detected on a diode array detector at a wavelength of 520 mm using a bandpass of 8 mm. Analysis was conducted using radiant eluent employing 2 eluents. Eluent A was a 99.5% Milli-Q water/0.5 phosphoric acid (Alfa Aesar, ACS, 85%). Eluent B was 50% Milli-Q water, 48.5% acetonitrile (B&J, HPLC grade) 1.0% glacial acetic acid (Alfa Aesar, ACS, 99.7%) and 0.5% phosphoric acid (Alfa Aesar, ACS, 85%). The gradient program with a mobile phase flow rate of 0.70 mL was: 1.0 min. 90% A/10% B; 13.0 min. 72% A/28% B; 17.0 min. 25% A/75% B; 17.1 min. 90% A/10% B; 20.0 min. 90% A/10% B. A 2.0 minute post-time was also employed. Ten microliter injections of all standards and samples were made.


Samples were prepared for analysis by carrying them through an extraction procedure to remove the anthocyanins from the solid samples. Each sample was carried through the entire extraction and analysis procedure in triplicate. The extraction solvent that was used was 33% methanol (B&J, HPLC grade)/2% hydrochloric acid (Fisher Scientific, Cert. ACS Plus) in Milli-Q water. Approximately 0.25 g samples were weighed into 85 mL polycarbonate centrifuge tubes and 20 mL of extraction solvent was added to each tube. The samples were mixed on a vortex mixer for 10 seconds followed by sonication for 15 minutes in an ultrasonic bath. Samples were then shaken at 180 rpm for 30 minutes on a platform shaker. Samples were again mixed on the vortex mixer for ten seconds and then centrifuged at 5000 rpm for five minutes at 23° C. After the centrifugation, the samples were carefully decanted into 25 mL volumetric flasks and diluted to volume with extraction solvent. During the decantation, a small amount of the solids were unintentionally transferred to the volumetric flasks. The volumetric flasks were inverted a minimum of ten times and were vigorously shaken to ensure the samples were homogeneous. Approximately 1.0 mL of each sample extract was filtered through a 0.45 g nylon syringe filter into an amber autosampler vial. Samples were either immediately placed in the UHPLC autosampler for analysis or stored in a freezer until analysis was conducted.


The following results were obtained for tested samples and for the sub-stocks prepared from the reference standards. Different data entries reflect the fact that the samples were analyzed on different dates.












Results of Analysis of Cranberry Project Standards and Samples


















Analyzed Conc. (mg/L)
% of Theoretical Value















Standard
C-3-Ga
C-3-Ar
C-3-Gl
P-3-Ga
C-3-Ga
C-3-Ar
C-3-Gl
P-3-Ga





Std. 1
0.79
0.73
0.72
0.64
102.6
102.8
100
98.5


Std. 2
3.03
2.83
2.80
2.55
99.0
99.3
96.9
98.1


Std. 3
12.1
11.5
11.3
10.3
98.4
100.9
97.4
99.0


Std. 4
48.5
45.8
45.1
41.2
99.0
100.4
97.4
98.8


Std. 3
12.1
11.5
11.3
10.3
98.4
100.9
97.4
99.0


Std. 2
3.05
2.83
2.81
2.56
99.7
99.3
97.2
98.5













Sample
Wt. (g)
Analyzed Conc. (mg/L)
Conc. mg/kg (Wet weight basis)


















Sample 1-1
0.253
2.42
ND
2.32
4.57
239.1
229.2
451.6


Sample 1-2
0.262
2.48
ND
2.36
4.73
236.6
225.2
451.3


Sample 1-3
0.252
2.32
ND
2.22
4.43
230.2
220.2
439.5


Mean





235.3
224.9
447.5


Sample 2-1
0.250
0.372
ND
0.571
0.952
37.2
57.1
95.2


Sample 2-2
0.249
0.374
ND
0.575
0.952
37.6
57.7
95.6


Sample 2-3
0.252
0.375
ND
0.585
0.966
37.2
58.0
95.8


Mean





37.3
57.6
95.5













Analyzed Conc. (mg/L)
% of Theoretical Value















Standard
C-3-Ga
C-3-Ar
C-3-Gl
P-3-Ga
C-3-Ga
C-3-Ar
C-3-Gl
P-3-Ga





Std. 3
12.1
11.3
11.4
10.4
98.4
99.1
98.3
100.0


Std. 2
3.02
2.81
2.84
2.58
98.7
98.6
98.3
99.2


Std. 3
12.1
11.2
11.3
10.3
98.4
98.2
97.4
99.0














Sample




Sample
Wt. (g)
Analyzed Conc. (mg/L)
Conc. mg/kg (Wet weight basis)


















Sample 1-1
0.253
2.44
ND
2.33
4.59
241.1
230.2
453.6


Sample 3-1
0.254
2.23
ND
2.17
3.69
219.5
213.6
363.2


Sample 3-2
0.259
2.60
ND
2.70
4.21
251.0
260.6
406.4


Sample 3-3
0.253
2.57
ND
2.64
4.15
254.0
260.9
410.1


Mean





241.5
245.0
393.2


Sample 4-1
0.263
2.30
ND
2.30
3.53
218.6
218.6
335.6


Sample 4-2
0.250
2.21
ND
2.21
3.39
221.0
221.0
339.0


Sample 4-3
0.255
2.18
ND
2.20
3.36
213.7
215.7
329.4


Mean





217.8
218.4
334.7


Sample 5-1
0.249
1.59
ND
1.51
2.56
159.6
151.6
257.0


Sample 5-2
0.253
1.59
ND
1.55
2.61
157.1
153.2
257.9


Sample 5-3
0.252
1.57
ND
1.52
2.57
155.8
150.8
255.0


Mean





157.5
151.9
256.6


Sample 6-1
0.25
1.44
ND
1.28
2.42
144.0
128.0
242.0


Sample 6-2
0.255
1.49
ND
1.36
2.56
146.1
133.3
251.0


Sample 6-3
0.251
1.45
ND
1.30
2.45
144.4
129.5
244.0


Mean





144.8
130.3
245.7













Analyzed Conc. (mg/L)
% of Theoretical Value
















Standard
Sample
C-3-Ga
C-3-Ar
C-3-Gl
P-3-Ga
C-3-Ga
C-3-Ar
C-3-Gl
P-3-Ga





Std. 3

12.1
11.3
11.3
10.2
98.4
99.1
97.4
98.1


Std. 2

3.03
2.82
2.82
2.56
99.0
98.9
97.6
98.5


Std. 3

12.1
11.3
11.3
10.3
98.4
99.1
97.4
99.0


Sample 9-1
0.251
2.02

2.09
3.07
201.2

208.2
305.8


Sample 9-2
0.257
2.04

2.17
3.08
198.4

211.1
299.6


Sample 9-3
0.261
2.04

2.11
3.07
195.4

202.1
294.1


Mean





198.3

207.1
299.8


Sample 10-1
0.249
1.55

1.38
2.62
155.6

138.6
263.1


Sample 10-2
0.264
1.69

1.54
2.87
160.0

145.8
271.8


Sample 10-3
0.253
1.58

1.43
2.68
156.1

141.3
264.8


Mean





157.3

141.9
266.6


Sample 1-1
0.253
2.43

2.32
4.58
240.1

229.2
452.6


(earlier)









Example 3
Moisture Content Determination

The moisture contents of the foregoing samples were determined by drying the samples in an oven set at 105 degrees for 16 hrs. and determining the percent calculated via weight reduction. The following results were obtained.












Percent Moisture Determination
















Pan +

Pan +






Pan
Wet
Wet
Dry
Dry
Wt.
%



Wt.
Sample
Wt.
Sample
Wt.
Loss
Mois-


Sample
(g)
(g)
(g)
(g)
(g)
(g)
ture

















1
0.735
1.701
0.966
1.657
0.922
0.044
4.55


2
0.735
1.688
0.953
1.633
0.898
0.055
5.77


3
0.734
2.03
1.296
1.996
1.262
0.034
2.62


3 Dup
0.730
1.930
1.200
1.898
1.168
0.032
2.67


4
0.735
1.748
1.013
1.717
0.982
0.031
3.06


5
0.740
1.801
1.061
1.773
1.033
0.028
2.64


6
0.738
1.744
1.006
1.710
0.972
0.034
3.38


9
0.734
1.8
1.066
1.761
1.027
0.039
3.66


10 
0.733
1.817
1.084
1.806
1.073
0.011
1.01









Example 4

Anthocyanin content after freezing, after storing the samples in a freezer, the anthocyanin content was again evaluated, yielding the following results. The reference stated sub-stocks were also reevaluated. The following results were obtained.

















Analyzed Conc. (mg/L)
% of Theoretical Value

















Standard
C-3-Ga
C-3-Gl
C-3-Ar
P-3-Ga
P-3-Gl
C-3-Ga
C-3-Gl
C-3-Ar
P-3-Ga
P-3-Gl





Std. 1
0.64
0.61
0.62
0.55
0.59
104.9
105.2
112.3
105.8
101.7


Std. 2
2.44
2.30
2.26
2.09
2.33
99.6
99.6
107.0
100.5
100.0


Std. 3
9.68
9.14
8.97
8.2
9.3
98.8
98.8
106.0
98.4
99.7


Std. 4
39.2
37.0
36.5
33.3
37.3
100.0
100.0
107.4
100.0
100.0


Std. 3
9.63
9.13
9.00
8.30
9.34
98.3
98.7
105.5
99.6
100.1













Analyzed Conc. (mg/L)
% of Theoretical Value




















C-3-Ga
C-3-Gl
C-3-Ar
P-3-Ga
P-3-Gl
C-3-Ga
C-3-Gl
C-3-Ar
P-3-Ga
P-3-Gl





Standard













Std. 1

0.73
0.70
0.71
0.54
0.58
119.7
120.7
124.6
103.8
100.0


Std. 2

2.32
2.21
2.16
2.06
2.32
94.7
95.7
94.7
99.0
99.6


Std. 3

9.50
8.91
8.74
8.22
9.30
96.9
96.3
95.7
98.7
99.7


Std. 4

39.3
37.1
36.6
33.3
37.3
100.3
100.3
100.3
100.0
100.0


Std. 3

9.51
8.95
8.80
8.28
9.31
97.0
96.8
96.4
99.4
99.8


Std. 1

0.73
0.70
0.71
0.55
0.58
119.7
120.7
124.6
105.8
100.0


Std. 2

2.32
2.21
2.17
2.07
2.32
94.7
95.7
95.2
99.5
99.6


Std. 3

9.53
8.95
8.75
8.27
9.35
97.2
96.8
95.8
99.3
100.2


Std. 4

39.3
37.0
36.3
33.3
37.3
100.3
100.0
99.5
100.0
100.0


Sample













Sample 1-1
0.253
2.64
0.275
2.63
4.63
0.314
260.9
27.2
259.9
457.5
31.0


Sample 1-2
0.262
2.75
0.270
2.73
4.87
0.324
262.4
25.8
260.5
464.7
30.9


Sample 1-3
0.252
2.61
0.271
2.59
4.61
0.309
258.9
26.9
256.9
457.3
30.7


Mean

2.67
0.27
2.65
4.70
0.32
260.7
26.6
259.1
459.8
30.9


Sample 2-1
0.250
0.57
ND
0.847
1.04
ND
56.7

84.7
104.0



Sample 2-2
0.249
0.58
ND
0.864
1.04
ND
58.0

86.7
104.4



Sample 2-3
0.252
0.58
ND
0.855
1.02
ND
57.0

84.8
101.2



Mean

0.57
ND
0.86
1.03
ND
57.3

85.4
103.2



Sample 3-1
0.254
2.51
0.271
2.52
3.88
0.295
247.0
26.7
248.0
381.9
29.0


Sample 3-2
0.259
2.90
0.271
3.12
4.42
0.330
279.9
26.2
301.2
426.6
31.9


Sample 3-3
0.253
2.85
0.271
3.05
4.34
0.324
281.6
26.8
301.4
428.9
32.0


Mean

2.75
0.27
2.90
4.21
0.32
269.5
26.5
283.5
412.5
31.0


Sample 4-1
0.263
2.53
0.275
2.63
3.62
0.272
240.5
26.1
250.0
344.1
25.9


Sample 4-2
0.250
2.44
0.268
2.57
3.5
0.223
244.0
26.8
257.0
350.0
22.3


Sample 4-3
0.255
2.43
0.268
2.54
3.47
0.253
238.2
26.3
249.0
340.2
24.8


Mean

2.47
0.27
2.58
3.53
0.25
240.9
26.4
252.0
344.8
24.3


Sample 5-1
0.249
1.80
0.265
1.84
2.66
0.197
180.7
26.6
184.7
267.1
19.8


Sample 5-2
0.253
1.84
0.261
1.88
2.71
0.192
181.8
25.8
185.8
267.8
19.0


Sample 5-3
0.252
1.82
0.263
1.86
2.68
0.198
180.6
26.1
184.5
265.9
19.6


Mean

1.82
0.26
1.86
2.68
0.20
181.0
26.2
185.0
266.9
19.5


Sample 6-1
0.250
1.66
0.262
1.57
2.51
0.175
166.0
26.2
157.0
251.0
17.5


Sample 6-2
0.255
1.72
0.258
1.66
2.62
0.196
168.6
25.3
162.7
256.9
19.2


Sample 6-3
0.251
1.69
0.257
1.62
2.55
0.166
168.3
25.6
161.4
254.0
16.5


Mean

1.69
0.26
1.62
2.56
0.18
167.7
25.7
160.4
253.9
17.7


Sample 9-1
0.251
2.26
0.270
2.44
3.17
0.198
225.1
26.9
243.0
315.7
19.7


Sample 9-2
0.257
2.29
0.264
2.48
3.19
0.212
222.8
25.7
241.2
310.3
20.6


Sample 9-3
0.261
2.28
0.264
2.48
3.19
0.220
218.4
25.3
237.5
305.6
21.1


Mean

2.28
0.27
2.47
3.18
0.21
222.1
26.0
240.6
310.5
20.5


Sample 10-1
0.249
1.75
0.260
1.67
2.70
0.200
175.7
26.1
167.7
271.1
20.1


Sample 10-2
0.264
1.93
0.263
1.81
2.97
0.191
182.8
24.9
171.4
281.3
18.1


Sample 10-3
0.253
1.81
0.259
1.71
2.79
0.195
178.9
25.6
169.0
275.7
19.3


Mean

1.83
0.26
1.73
2.82
0.20
179.1
25.5
169.3
276.0
19.1









Example 5

The following blends were prepared:



















Ingredients
Control
Trial 1
Trial 2
Trial 3
















Percentage













Cranberry Seed
0
12
24
36



Meal



Proso Millet
30
30
30
30



Tapioca Starch
29.95
29.95
29.95
29.95



Corn Meal
40
28
16
4



Salt
0.05
0.05
0.05
0.05







Weight (lbs.)













Cranberry Seed
0
24
48
72



Meal



Proso Millet
60
60
60
60



Tapioca Starch
59.9
59.9
59.9
59.9



Corn Meal
80
56
32
8



Salt
0.1
0.1
0.1
0.1



Total Blend
200
200
200
200



Weight










These blends were extruded with a co-rotating twin-screw extruder (Wenger TX57) at a pilot plant in Muscatine, Iowa. The extruder had a width of 57 mm with a die diameter of 4 mm and a length/diameter ratio of 25:1. The initial moisture of the blends was 12%. With 30% motor load, the blends were extruded at a feed screw speed of 12 rpm and a shaft speed of 300 rpm with a barrel temperature profile of 30, 57, 90, 124 and 121 C and a knife speed of 431 rpm. The extrudates were then dried under twin dryers set at 87° and 115° C. and cooled. Once cooled, the samples were packaged in sealed polyethylene bags into a secondary cardboard barrel and stored in a cool dry place ready for sensory analysis. Extrusion conditions were as follows.












Extruder Data


Blends(% Cranberry seed Meal)















12%
24%
36%



Target
Control
Trial 1
Trial 2
Trial 3
















Raw Material







Information


Dry Recipe Rate lb./hr
150
150
150
150
150


Feed Screw Speed rpm
Record
12
12
12
12


Cylinder Information


Cylinder Speed rpm
300
300
300
300
300


Extrusion Information


Extruder barrel set up #
 7
7
7
7
7


Extruder Shaft Speed
300
300
300
300
300


rpm


Extruder Motor Load %
Record
30
30
30
30


Water Flow to Extruder

10
10
10
10


lb./hr


Knife Speed rpm
Record
1308
1308
1306
1302


No of Knives
 2
2
2
2
2


Control Temp- 1st Head
 80-100
93
93
96
97


Deg. F.


Control Temp- 2nd Head
150-170
145
145
142
143


Deg. F.


Control Temp- 3rd Head
200-230
228
228
223
221


Deg. F.


Control Temp- 4th Head
240-260
247
247
248
251


Deg. F.


Control Temp- 5th Head
240-260
250
250
248
249


Deg. F.


Die hole size
4 mm
4 mm
4 mm
4 mm
4 mm


Die holes/how many
 3
3
3
3
3


Die pressure psig
Record
600
500
480-500
500


P & S Drier


East Temperature
Record
200
200
200
200


West Temperature
Record
240
240
240
240









The products were analyzed to determine nutritive content, based on the following theoretical nutritive content of the feed ingredients.


Ingredients Nutritional Analysis Extruded Snack Product—100 g












Theoretical













Carbohydrate
Protein
Fat
Fiber
Energy


Ingredient
(g)
(g)
(g)
(g)
(Cal)















Cranberry Seed
57.2
23.9
7.44
57.3
391


Meal


Proso Millet
73.1
10.6
1.7
1.7
356


Tapioca
82
2.8
0.3
2
350


Corn Meal
77
6.9
3.9
7.3
361


Salt














The following results were obtained.












Trial 1













Carbohydrate
Protein
Fat
Fiber
Energy


Ingredient
(g)
(g)
(g)
(g)
(Cal)















Cranberry Seed
6.864
2.868
0.8928
6.876
46.92


Meal


Proso Millet
21.93
3.18
0.51
0.51
106.8


Tapioca
24.6
0.84
0.09
0.6
105


Corn Meal
21.56
1.932
1.092
2.044
101.08


Total
74.954
8.82
2.5848
10.03
359.8



















Trial 2













Carbohydrate
Protein
Fat
Fiber
Energy


Ingredient
(g)
(g)
(g)
(g)
(Cal)















Cranberry Seed
13.728
5.736
1.7856
13.752
93.84


Meal


Proso Millet
21.93
3.18
0.51
0.51
106.8


Tapioca
24.6
0.84
0.09
0.6
105


Corn Meal
12.32
1.104
0.624
1.168
57.76


Total
72.578
10.86
3.0096
16.03
363.4



















Trial 3













Carbohydrate
Protein
Fat
Fiber
Energy


Ingredient
(g)
(g)
(g)
(g)
(Cal)















Cranberry Seed
20.592
8.604
2.6784
20.628
140.76


Meal


Proso Millet
21.93
3.18
0.51
0.51
106.8


Tapioca
24.6
0.84
0.09
0.6
105


Corn Meal
3.08
0.276
0.156
0.292
14.44


Total
70.202
12.9
3.4344
22.03
367



















Control













Carbohydrate
Protein

Fiber
Energy


Ingredient
(g)
(g)
Fat (g)
(g)
(Cal)















Cranberry Seed
0
0
0
0
0


Meal


Proso Millet
21.93
3.18
0.51
0.51
106.8


Tapioca
24.6
0.84
0.09
0.6
105


Corn Meal
30.8
2.76
1.56
2.92
144.4


Total
77.33
6.78
2.16
4.03
356.2









The blends and extruded products were analyzed via a commercial testing facility and found to have the following nutritive makeup.




















Carbo-



Insol-

Vitamin C


Trial
hydrates
Protein
Fat
Fiber
uble
Soluble
(mg/100 g)






















Control-
81.8
6.17
1.83
3.4
2.4
1
<0.5


Blend









Control-
81.9
9.55
1.93
3.7
3.5
0.2
<0.5


Product









Trial 1-
78.9
8.15
3.01
9.2
7.8
1.4
<0.5


Blend









Trial 1-
79.9
7.98
2.85
6.9
6.9
0
<0.5


Product









Trial 2-
78.5
9.94
3.5
16.2
13
3.2
1.3


Blend









Trial 2-
78.1
9.58
3.43
12.2
10.4
1.8
<0.5


Product









Trial 3-
75.2
12.2
3.75
22.4
17.6
4.8
1.2


Blend









Trial 3-
75.9
12.1
4.01
21.8
15.8
6
<0.5


Product



























Sodium


Trial
Sugar
Moisture
Calories
(mg/100 g)



















Control-Blend
<1
9.61
368
29.3


Control- Product
<1
9.55
369
22


Trial 1- Blend
<1
8.98
375
14.3


Trial 1- Product
<1
8.36
377
24.8


Trial 2-Blend
2
8.26
380
24.6


Trial 2- Product
1
7.66
382
25.5


Trial 3- Blend
2
7.29
383
24.9



1
6.49
388
22.9


























Calcium
Vitamin A
Iron



Trial
(mg/100 g)
(IU/100 g)
(mg/100 g)





















Control-Blend
15.9
104
2.49



Control- Product
17.6
100
7.74



Trial 1- Blend
47.5
244
2.85



Trial 1- Product
45.4
90
7.46



Trial 2-Blend
78.5
126
2.85



Trial 2- Product
70.4
92
5.12



Trial 3- Blend
107
103
3.73




104
93
6.42




















Dietary Fiber of Blends and Extrudates


Blends











Total Dietary Fiber
Soluble fiber
Insoluble fiber


Sample
(%)
(%)
(%)













Control
3.4
1
2.4


Trial 1
9.2
1.4
7.8


Trial 2
16.2
3.2
13


Trial 3
22.4
4.8
17.6



















Extrudates











Total Dietary Fiber
Soluble fiber
Insoluble fiber


Sample
(%)
(%)
(%)













Control
3.7
0.2
3.5


Trial 1
6.9
0
6.9


Trial 2
12.2
1.8
10.4


Trial 3
21.8
6
15.8









Example 6

The following blends were prepared and extruded in accordance with the procedure set forth above in Example 5.
















Ingredients
Control
Trial 4
Trial 5
Trial 6















Percentage











Cranberry Seed
0
24
30
36


Meal


Proso Millet
25
25
25
25


Tapioca Starch
25
25
25
25


Corn Meal
44.5
20.5
14.5
8.5


Pure-set B965
5
5
5
5


Salt
0.5
0.5
0.5
0.5







Weight (lbs.)











Cranberry Seed
0
42
52.5
63


Meal


Proso Millet
43.75
43.75
43.75
43.75


Tapioca Starch
43.75
43.75
43.75
43.75


Corn Meal
77.875
35.875
25.372
14.875


Pure-set B965
8.75
8.75
8.75
8.75


Salt
0.875
0.875
0.875
0.875


Total Blend Weight
175
175
175
175









Extrusion conditions were as follows.












Extruder Data


Blends(% Cranberry seed Meal)















24%
30%
36%



Target
Control
Trial 4
Trial 5
Trial 6
















Raw Material







Information


Dry Recipe Rate lb./hr
150
150
150
150
150


Feed Screw Speed rpm
Record
12
12
12
12


Cylinder Information


Cylinder Speed rpm
300
300
300
300
300


Extrusion Information


Extruder barrel set up #
 7
7
7
7
7


Extruder Shaft Speed
300
300
300
300
300


rpm


Extruder Motor Load %
Record
35
35
31
31


Water Flow to Extruder

10
10
10
10


lb./hr


Knife Speed rpm
Record
431
433
432
431


No of Knives
 2
2
2
2
2


Control Temp- 1st Head
 80-100
85
87
87
90


Deg. F.


Control Temp- 2nd Head
150-170
123
159
125
140


Deg. F.


Control Temp- 3rd Head
200-230
218
233
221
207


Deg. F.


Control Temp- 4th Head
240-260
260
249
255
260


Deg. F.


Control Temp- 5th Head
240-260
254
252
249
249


Deg. F.


Die hole size
4 mm
4 mm
4 mm
4 mm
4 mm


Die holes/how many
 3
3
3
3
3


Die pressure psig
Record

490
490
490


P & S Drier


East Temperature
Record
185
192
190
190


West Temperature
Record
240
240
240
240









These products were analyzed for nutritional content, again calculated based on theoretical nutritive content of the feed ingredients. The following results were obtained.












Trial 4













Carbohydrates
Protein
Fat
Fiber
Energy


Ingredient
(g)
(g)
(g)
(g)
(Cal)















Cranberry Seed
13.728
5.736
1.7856
13.752
93.84


Meal


Proso Millet
18.275
2.65
0.425
0.425
89


Tapioca
20.5
0.7
0.075
0.5
87.5


GPC Pure-Set
4.475
0.015
0
0
18


B965


Corn Meal
15.785
1.4145
0.7995
1.4965
74.005


Salt
0
0
0
0
0


Total
72.763
10.5155
3.0851
16.1735
362.345



















Trial 5













Carbohydrates
Protein
Fat
Fiber
Energy


Ingredient
(g)
(g)
(g)
(g)
(Cal)















Cranberry Seed
17.16
7.17
2.232
17.19
117.3


Meal


Proso Millet
18.275
2.65
0.425
0.425
89


Tapioca
20.5
0.7
0.075
0.5
87.5


GPC Pure-Set
4.475
0.015
0
0
18


B965


Corn Meal
11.165
1.0005
0.5655
1.0585
52.345


Salt
0
0
0
0
0


Total
71.575
11.5355
3.2975
19.1735
364.145



















Trial 6












Ingredient
Carbohydrates
Protein
Fat
Fiber
Energy















Cranberry Seed
20.592
8.604
2.6784
20.628
140.76


Meal


Proso Millet
18.275
2.65
0.425
0.425
89


Tapioca
20.5
0.7
0.075
0.5
87.5


GPC Pure-Set
4.475
0.015
0
0
18


B965


Corn Meal
6.545
0.5865
0.3315
0.6205
30.685


Salt
0
0
0
0
0


Total
70.387
12.5555
3.5099
22.1735
365.945



















Control













Carbohydrates
Protein
Fat
Fiber
Energy


Ingredient
(g)
(g)
(g)
(g)
(Cal)















Cranberry Seed
0
0
0
0
0


Meal


Proso Millet
18.275
2.65
0.425
0.425
89


Tapioca
20.5
0.7
0.075
0.5
87.5


GPC Pure-Set
4.475
0.015
0
0
18


B965


Corn Meal
34.265
3.0705
1.7355
3.2485
160.645


Salt
0
0
0
0
0


Total
77.515
6.4355
2.2355
4.1735
355.145









The product of Trial 4 had a protein content of about 10.5% and a fiber content of about 16.2%. The product of Trial 5 had a protein content of about 11.6% and a fiber content of about 19.2%. The product of Trial 6 had a protein content of about 12.6% and a fiber content of about 22.2%. The control had a protein content of about 6.4% and a fiber content of about 4.2%.


Color was measured using HunterLab ColorFlex EZ color meter by filling the sample cup with sample to 45 mm mark and obtaining L*, a*, b* values in triplicates. The following results were obtained












Control













Replicate
L*
a*
b*
Y*


















56.38
2.95
25.88
24.3




55.81
3
25.89
23.72




56.53
2.9
25.91
24.44



Average
56.24
2.95
25.89
24.15




















Trial 4













Replicate
L*
a*
b*
Y*


















44.61
8.62
16.97
14.27




44.6
8.69
16.9
14.26




44.6
8.68
16.88
14.26



Average
44.60
8.66
16.92
14.26




















Trial 5













Replicate
L*
a*
b*
Y*


















38.36
8.66
14.83
10.29




38.36
8.66
14.83
10.29




38.32
8.63
14.8
10.27



Average
38.35
8.65
14.82
10.28




















Trial 6













Replicate
L*
a*
b*
Y*


















40.38
9.41
16.12
11.48




39.85
9.33
15.93
11.16




40.58
9.47
16.2
11.6



Average
40.27
9.40
16.08
11.41










The FIGURE represents a plot of this color space data, which demonstrates that the greater the percentage of cranberry seed meal in the formulation, the more brown the product becomes. This was generally confirmed via visual observation.


A pH reading was obtained for the samples using Fisher Scientific ABIS plus pH meter upon performing a 2-point calibration of pH buffers 4 and 7. Two grams of each sample in a five ounce plastic cup was dissolved in 20 ml distilled water and a pH reading obtained in duplicate. The following results were obtained:












pH












Sample
Replicate I
Replicate II
Average
















Control
4.81
4.84
4.83



Trial 4
2.71
2.7
2.71



Trial 5
2.37
2.37
2.37



Trial 6
2.21
2.2
2.21










Moisture contents of the extrudates were determined by drying the samples in an oven set at 105° C. overnight for 16 hrs. and calculating the moisture content through weight reduction. The following results were obtained.




















Weight






Weight
Pan +
Weight




of product
Product
product



Weight
before
after
after
%


Sample
of Cup
Drying
Drying
drying
Moisture


ID
(g)
(g)
(g)
(g)
Content




















C-1
1.32
15.139
14.734
13.414
11.39%


C-2
1.31
15.358
14.934
13.624
11.29%


C-3
1.315
15.46
14.992
13.677
11.53%







11.41%


T4-1
1.32
15.895
15.693
14.373
9.58%


T4-2
1.312
15.188
15.055
13.743
9.51%


T4-3
1.302
15.482
15.318
14.016
9.47%







9.52%


T5-1
1.311
15.744
15.644
14.333
8.96%


T5-2
1.321
15.51
15.402
14.081
9.21%


T5-3
1.324
15.906
15.804
14.48
8.97%







9.05%


T6-1
1.307
15.191
15.199
13.892
8.55%


T6-2
1.314
15.808
15.746
14.432
8.70%


T6-3
1.331
15.424
15.449
14.118
8.47%







8.57%









An Aqua Lab water activity meter 4TE DUO was used to obtained the water activity of the ground extrudate samples. An 0.500 aW standard for powders was utilized to standardize the meter with a reading of 0.499 within ±0.003 water activity. The water activity readings were measured in duplicates. The following results were obtained:












Control













Temp



Replicate
aW
(° C.)














I
0.2039
25.03



II
0.203
25.02



Average
0.2035
25.03



















Trial 4













Temp



Replicate
aW
(° C.)














I
0.2261
25.01



II
0.2254
25.01



Average
0.2258
25.01



















Trial 5













Temp



Replicate
aW
(° C.)














I
0.2219
25.02



II
0.2212
25.02



Average
0.2216
25.02



















Trial 6













Temp



Replicate
aW
(° C.)














I
0.2188
25.04



II
0.2177
25.04



Average
0.2183
25.04









Expansion ratios (ER) of the cylindrical extrudate samples were obtained using a vernier caliper in micrometer to measure the diameter. Ten pieces of the extrudates were measured and averaged following the formula below:






ER
=


Diameter





of





the












extrudate


(
mm
)




Diameter





of





the






idle


(
mm
)








The following results were obtained:



















Diameter
Expansion



Sample
Replicate
(mm)
Ratio




















Control
I
14.07
3.518




II
14.53
3.633




III
15.33
3.833




IV
14.51
3.628




V
14.3
3.575




VI
14.53
3.633




VII
14.59
3.648




VIII
14.77
3.693




IX
13.61
3.403




X
14.89
3.723



Average

14.51
3.628



Trial 4
I
11.18
2.795




II
11.17
2.793




III
9.78
2.445




IV
10.06
2.515




V
11.46
2.865




VI
10.39
2.598




VII
12.17
3.043




VIII
10.13
2.533




IX
11.79
2.948




X
11.67
2.918



Average

10.98
2.745



Trial 5
I
10.14
2.535




II
9.83
2.458




III
10.22
2.555




IV
9.64
2.410




V
10.71
2.678




VI
9.84
2.460




VII
9.49
2.373




VIII
8.91
2.228




IX
8.74
2.185




X
10.27
2.568



Average

9.78
2.445



Trial 6
I
9.45
2.363




II
9.64
2.410




III
9.39
2.348




IV
8.98
2.245




V
9.32
2.330




VI
8.97
2.243




VII
9.45
2.363




VIII
9.1
2.275




IX
9.37
2.343




X
9.66
2.415



Average

9.33
2.333









The actual dimensions of the extrudates were measured to calculate the bulk density. Vernier caliper was used to measure the diameter and the length of the extrudates. Assuming a cylindrical shape of the extrudates, the bulk density was calculated using the formula below:





ρb=4/πd2l


where ρb=bulk density (g/cm3); d=diameter of the extrudate (cm); l=length per gram of the extrudate (cm/g). Five pieces of extrudates were randomly selected and an average obtained on diameter and length per gram. The following results were obtained.




























Bulk




Diameter
Diameter
d2
Length
Weight
Length/
Density


Sample
Replicate
(mm)
(cm)
(cm2)
(cm)
(g)
gram
(g/cm3)























Control
I
13.47
1.35
1.81
27.72
0.407
68.11
0.010



II
14.32
1.43
2.05
27.29
0.391
69.80
0.009



III
13.77
1.38
1.90
27.79
0.377
73.71
0.009



IV
13.53
1.35
1.83
25.76
0.375
68.69
0.010



V
13.33
1.33
1.78
25.7
0.389
66.07
0.011


Average

13.68
1.37
1.87
26.85
0.388
69.24
0.010


Trial 4
I
11.9
1.19
1.42
33.14
0.477
69.48
0.013



II
10.49
1.05
1.10
26.74
0.386
69.27
0.017



III
12.62
1.26
1.59
38.43
0.597
64.37
0.012



IV
11.63
1.16
1.35
33.18
0.507
65.44
0.014



V
12.11
1.21
1.47
33.91
0.478
70.94
0.012


Average

11.75
1.18
1.38
33.08
0.489
67.65
0.014


Trial 5
I
10.70
1.07
1.14
41.7
0.617
67.59
0.016



II
10.49
1.05
1.10
43.02
0.637
67.54
0.017



III
10.00
1.00
1.00
41.64
0.604
68.94
0.018



IV
8.66
0.87
0.75
26.09
0.389
67.07
0.025



V
9.31
0.93
0.87
25.05
0.372
67.34
0.022


Average

9.83
0.98
0.97
35.50
0.524
67.77
0.019


Trial 6
I
10.03
1.00
1.01
32.84
0.543
60.48
0.021



II
8.54
0.85
0.73
23.74
0.258
92.02
0.019



III
9.41
0.94
0.89
37.87
0.63
60.11
0.024



IV
8.18
0.82
0.67
26.32
0.435
60.51
0.031



V
10.3
1.03
1.06
37.64
0.618
60.91
0.020


Average

9.29
0.93
0.86
31.68
0.497
63.77
0.023









Water absorption index of the extrudates was determined by utilizing a method outlined by Anderson, Conway, Pfeifer, and Griffin (1969). 2.5 grams of the ground sample was suspended into 30 ml distilled water at room temperature (21-23° C.) in a 50 ml tarred centrifuge tube in duplicate. The contents were stirred every 5 minutes over 30 minutes period and centrifuged at 3000×g for 10 minutes using Thermo IEC CENTRA CL2 centrifuge. Into a tarred evaporating dish, the supernatant liquid was poured off and the remaining sediment weighed and WAI obtained using the formula below:







WAI


(

g


/


g

)


=


Weight





of





sediment


Weight





of





dry





solids






The following results were obtained.


















Weight of
Weight of
Weight of
Weight of




tube
sample
sediment + tube
Sediment
WAI


Sample
(g)
(g)
(g)
(g)
(g/g)




















Control-I
96.652
2.509
112.393
15.741
6.274


Control-II
96.652
2.53
112.396
15.744
6.223


Average

2.520

15.743
6.248


Trial 4







I
96.777
2.511
108.651
11.874
4.729


II
96.777
2.505
108.813
12.036
4.805


Average

2.508

11.955
4.767


Trial 5







I
96.521
2.506
106.829
10.308
4.113


II
96.521
2.503
107.053
10.532
4.208


Average

2.505

10.420
4.161


Trial 6







I
96.396
2.514
105.71
9.314
3.705


II
96.396
2.518
105.805
9.409
3.737


Average

2.516

9.362
3.721









Water solubility index of the extrudates was determined from the water absorption index test described above from the amount of the dried solids recovered by evaporating the supernatant. WSI was obtained using the formula below:







WSI


(
%
)


=



Weight





of





dissolved





solid





in





supernatant


Weight





of





dry





solids


×
100





The following results were obtained.

















Weight of
Weight of pan +
Weight of dissolved




supernate
dry product
solid in supernate
WSI



(g)
(g)
(g)
(%)




















14.085
1.616
0.302
12.04



14.295
1.625
0.314
12.41





0.308
12.22



18.055
1.836
0.509
20.27



17.794
1.831
0.515
20.56





0.512
20.41



20.406
1.871
0.551
21.99



20.592
1.856
0.554
22.13





0.553
22.06



21.247
1.919
0.592
23.55



19.853
1.941
0.621
24.66





0.607
24.11









A pellet durability tester was utilized to predict the amount of fines that would exist in the extrudates upon reaching the consumer after transportation. To prepare the sample hand sieve was used to separate broken extrudates. 500 grams of the screened extrudates were weighed, placed in the three compartments of the tester and tumbled for 10 minutes. Extrudates were retrieved from the tester compartment rescreened and weighed. PDI was computed using the formula below:






PDI
=



Weight





of





rescreened






sample


(
g
)




Weight





of






sample


(

500





g

)




×
100





The following results were obtained:





















Empty
Weight of
Weight






weight
whole pel-
of
Pellet




Weight
of
lets after +
whole
Dura-



Repli-
before
container
container
pellet
bility


Sample
cate
(g)
(g)
(g)
(g)
Index





















Control
I
500.58
768.61
1070.18
301.57
60.24



II
500.36
768.61
1068.93
300.32
60.02


Average





60.13


Trial 4
I
500.17
823.92
1142.04
318.12
63.60



II
500.76
823.92
1142.58
318.66
63.64


Average





63.62


Trial 5
I
500.09
768.61
1115.55
346.94
69.38



II
500.69
768.61
1118.37
349.76
69.86


Average





69.62


Trial 6
I
500.5
823.92
1181.94
358.02
71.53



II
500.61
823.91
1182.27
358.36
71.58


Average





71.56









Example 7
Anthocyanin Survival

Using the methodology described above, samples of the blend to be extruded were eluted and compared to the reference anthocyanin standards. This was repeated for the extruded, expanded product, and the results compared to determine the anthocyanin survival rate. The following results were obtained.

















Cranberry Seed







Meal %
C-3-GA
C-3-GI
C-3-Ar
P-3-Ga
P-3-GI

















Percent Survival












Trial 1
19.40%
ND
0.00%
18.18%
ND


Trial 2
18.31%
ND
16.43%
17.38%
ND


Trial 3
13.61%
ND
13.51%
13.99%
0.00%


Trial 5
12.69%
ND
0.00%
12.03%
0.00%









Percent Loss












Trial 1
80.60%
ND
100.00%
81.82%
ND


Trial 2
81.69%
ND
83.57%
82.62%
ND


Trial 3
86.39%
ND
86.49%
86.01%
100.00%


Trial 5
87.31%
ND
100.00%
87.97%
100.00%





ND—None detected






Surprisingly, a substantial percentage of C-3-Ga and P-3-Ga survived the extrusion process for each of the above runs.


It is thus seen that an extruded, expanded product may be prepared in accordance with the above teachings. In many embodiments the product is suitable for use as a snack product for consumption by the general population, but in particular for diabetics. The product has high percentages of protein and fiber and can be made to have surviving anthocyanins.


All weight percentages stated herein are on a dry solids basis unless clearly indicated otherwise.


All references cited herein are hereby incorporated by references in their entireties. Uses of singular terms such as “a,” “an,” are intended to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms. Any description of certain embodiments as “preferred” embodiments, and other recitation of embodiments, features, or ranges as being preferred, or suggestion that such are preferred, is not deemed to be limiting. The invention is deemed to encompass embodiments that are presently deemed to be less preferred and that may be described herein as such. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended to illuminate the invention and does not pose a limitation on the scope of the invention. Any statement herein as to the nature or benefits of the invention or of the preferred embodiments is not intended to be limiting. This invention includes all modifications and equivalents of the subject matter recited herein as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context. The description herein of any reference or patent, even if identified as “prior,” is not intended to constitute a concession that such reference or patent is available as prior art against the present invention. No unclaimed language should be deemed to limit the invention in scope. Any statements or suggestions herein that certain features constitute a component of the claimed invention are not intended to be limiting unless reflected in the appended claims. Neither the marking of the patent number on any product nor the identification of the patent number in connection with any service should be deemed a representation that all embodiments described herein are incorporated into such product or service.

Claims
  • 1. A method comprising: providing a cranberry seed meal, said cranberry seed meal containing at least one anthocyanin;blending said cranberry seed meal with a starch to form a blend; andextruding said blend through a die under selected conditions effective to create an expanded extrudate; said extrudate exhibiting a survival rate of at least 10% of at least one anthocyanin selected from among cyanidin-3-galactoside, cyanidin-3-arabinoside, cyanidin-3-glucoside, peonidin-3-galactoside, peonidin-3-arabinoside, and peonidin-3-glucoside.
  • 2. A method according to claim 1, said cranberry seed meal being present in said blend in an amount of about 5-40%.
  • 3. A method according to claim 2, said cranberry seed meal being present in said blend in an amount of about 10-35%.
  • 4. A method according to claim 2, said cranberry seed meal being present in said blend in an amount of about 20-30%.
  • 5. A method according to claim 1, said surviving anthocyanin comprising cyanidin-3-arabinoside.
  • 6. A method according to claim 1, said surviving anthocyanin comprising peonidin-3-galactoside.
  • 7. A method according to claim 1, said extrudate exhibiting a 10% survival rate of at least two anthocyanins.
  • 8. A method according to claim 7, said anthocyanins being cyanidin-3-arabinoside and peonidin-3-galactoside.
  • 9. A method according to claim 1, said starch being present in said blend in an amount of from 30-60%, exclusive of starch derived from whole grain components of said blend.
  • 10. A method according to claim 9, said starch comprising a modified dent corn starch.
  • 11. The product prepared in accordance with the method of claim 1.
  • 12. The product of claim 11, containing cranberry seed in an amount of about 5-40%.
  • 13. The product of claim 12, containing cranberry seed in an amount of about 10-35%.
  • 14. The product of claim 13, containing cranberry seed in an amount of about 20-30%.
  • 15. The product of claim 14, further containing extruded proso millet, dent corn starch, and tapioca starch.
  • 16. The product of claim 11, including a protein content of at least about 7.5% and a fiber content of at least about 6.0%