The numerous advantages of the disclosure may be better understood by those skilled in the art by reference to the accompanying figures in which:
Referring generally to
Steaming may be accomplished using a number of devices including a stovetop cooking appliance, metal steaming basket 110 placed in a pot 112 (as illustrated in
The cooking apparatus 101 may comprise a steam permeable component 103, as illustrated in
The steam permeable component 103, the bag 122, and the packet 118 may each individually be referred to as a “component” or collectively as “components”. The components of the cooking apparatus 101 may be sized to accommodate the amount of foodstuff 102 desired and to fit into the steamer.
The steam permeable component 103 may comprise a segment of mesh material 104, a first end 106, and a second end 108 for sealing, as illustrated in
The width and diameter of the steam permeable component 103 may vary based on the flexibility of the mesh material 104 and how much foodstuff 102 is in the steam permeable component 103. The steam permeable component 103 may be made of a mesh material that is sized from 10 to 60 cm in length to accommodate 6 to 96 ounces of foodstuff 102. The steam permeable component 103 may be continuously connected circumferentially and secured at the first end 106 and/or the second end 108 using ultra sonic sealing, heat sealing, induction sealing, ties, binders, or another method as desired. The structure of the steam permeable component 103 may be flexible and the steam permeable component 103 may conform to the steamer or the outer container 114. The steam permeable component 103 may be rigid and may not generally conform to the steamer or outer container 114.
The mesh material 104 may facilitate the flow of steam into the steam permeable component 103 to permeate the foodstuff 102, as well as allowing for accumulated moisture (or condensed steam) to drain out from the steam permeable component 103 instead of pooling inside the steam permeable component 103 while steaming. The mesh material 104 may thus ensure that the foodstuff 102 is steamed, which produces a consistent, high quality result. By facilitating drainage of condensed steam from the steam permeable component 103, the mesh material 104 may also ensure that the foodstuff 102 is not boiled, which may cause a loss of nutrients and color in the foodstuff 102.
The mesh material 104 may be a small aperture lightweight plastic netting including materials, such as polyethylene, polypropylene, polyester, nylon, low density polyethylene, medium density polyethylene, high density polyethylene, the like, or blends thereof. The mesh material 104 may also comprise ethylene vinyl acetate (EVA) to improve the binding of the mesh material 104 when melted. The mesh material 104 in the steam permeable component 103 may comprise about 50% high density polyethylene, about 30% polypropylene copolymer, and about 20% EVA blend. The mesh material 104 may have at least 7 kg of tensile strength. The mesh material 104 may have a strand count of at least 200, such as a strand count of 208.
The mesh material 104 may be extruded, woven, perforated, or molded to include openings sized between 1 millimeters and 10 millimeters. The mesh material 104 may be extruded in a tube configuration. The tube configuration of mesh material 104 may be stretched to about 420 millimeters wide. The mesh thickness may range from 50 micrometers to 400 micrometers. The opening size and mesh thickness may be varied as the sizing of the foodstuff 102 varies. The openings may generally be sized to be smaller than the foodstuff 102 so the foodstuff 102 may not escape into the steamer during steaming.
The mesh material 104 may be in close contact with the foodstuff 102, and may be thus certified to meet FDA regulations for food contact. The mesh material 104 may also be inert to the foodstuff 102, and odors or colors from the mesh material 104 may not affect the foodstuff 102.
The melting point and softening point of the mesh material 104 may exceed the maximum temperature reached in the steamer during the steaming process so the mesh material 104 may withstand heating without deforming or melting to the foodstuff 102. The mesh material may also be designed to withstand freezing, refrigeration, and/or ambient temperatures.
A segment of the mesh material may also be utilized in a storing device. The storing device may also comprise an end for securing the segment of the mesh material. The storing device may be utilized to store items, such as foodstuff and/or processed food items. Processed food items may comprise candy, snack foods, such as chips, dip, breakfast bars, and crackers, and other suitable food item that have undergone some type of cooking, mixing, and/or chemical change without departing from the scope and intent of the disclosure.
The steam permeable component 103 may be rigid, such as a container 115, as illustrated in
The container 115 may be in the shape of a cylinder or tube as illustrated in
The steam permeable component 103 may comprise various types of foodstuff 102, such as protein, vegetables, fruit, and/or starch. The steam permeable component 103 may comprise a combination of at least two vegetables, protein, or starch.
The packet 118 may be formed of a polymer and/or a polymer blend material and may contain a foodstuff 102, such as a sauce 120. The packet 118 may have moderate O2 and moisture vapor transmission rate (MTVR) barrier properties (e.g., an O2 barrier property of less than 5.0 CC per 100 square inches per 24 hours at 73° F. with 0% room humidity and a MTVR barrier property of less than 1.0 gm H2O per 100 square inches per 24 hours at 100° F. with 90% room humidity). The packet 118 may have a seal strength of 30 PSI at 300° F. The packet 118 may comprise an oriented polyethylene terephthalate (OPET) layer, a boilable adhesive layer, and a nylon-linear low density polyethylene (LLDPE) layer. The packet 118 may utilize a CURLAM® (Grade 8180-K) protective packaging film produced by the Bemis Company at 2200 Badger Avenue, P.O. Box 2968, Oshkosh, Wis. 54903-2968. The packet 118 may be sealed to prevent the release of the foodstuff 102, such as a sauce 120, during steaming and may include a pre-cut notch or other suitable opening mechanism to make the packet 118 easy to open.
The packet 118 may be contained within the bag 122 and/or the steam permeable component 103. The packet 118 may be dissolvable (e.g., edible material). The dissolvable packet 118 may release a foodstuff 102, such as a sauce 120 into a bag 122 with no openings 130 that contains a foodstuff 102, such as starch 132 like pasta. The dissolvable packet may contain a sauce 120 that has been frozen into cubes, pieces, chips, and/or chunks. However, the foodstuff 102, such as a sauce 120, may be separate from the other foodstuff 102 until assembled for consumption.
The sizing of the packet 118 depends on coordination with the food product 100 so that the steam permeable component 103, packet 118, and bag 122 are all capable of concurrent steaming. The dimensions of the packet 118 may range from 2 cm to 20 cm in width and 2 cm to 20 cm in length.
The bag 122 may contain a foodstuff 102, such as a starch 123, and may be steamed concurrently in the steamer with the packet 118 and/or the steam permeable component 103. The bag 122 may be formed of a polymer and/or a polymer blend. The bag 122 may have openings 130. The bag 122 may comprise a 100 gauge Mylar with OL22 sealant coating made by Dupont Ag & Nutrition at 7000 NW 62nd Avenue, Johnston, Iowa 50131.
The openings 130 may facilitate the flow of steam into the bag 122 to steam the foodstuff 102, such as a starch 123. Similarly, the sizing of the bag 122 depends on coordination with the food product 100 so that the steam permeable component 103, packet 118, and bag 122 are all capable of concurrent steaming. The bag 122 may be sized from 10 to 20 cm in width and 10 to 20 cm in length, and may hold between 100 and 300 g of foodstuff 102, such as a starch 123. The openings 130 may be sized from 0.25 millimeters to 2 millimeters in diameter and spaced 1 to 15 millimeters apart. The diameter of the openings 130 depends on the size of the foodstuff 102, such as a starch 123, and will be small enough to retain the foodstuff 102 during cooking. The bag 122 may comprise 110 openings with about 1000 micron diameters per square inch. The bag 122 may comprise 330 openings with about 700 micron diameters per square inch. The openings 130 of the bag 122 may be made by a laser technique, a high energy plasma technique, a flame technique, a gamma technology technique, a vacuum technique, or a hot needle technique.
The bag 122 may contain a starch, such as a pre-cooked white rice that has been individually quick frozen. The rice may be pre-cooked to coordinate a uniform cooking requirement with the foodstuff 102. The bag 122 may contain about 6 oz to about 10 oz of rice.
The bag 122 may contain a starch 123 that does not require the moisture provided by openings 130. The bag 122 may not contain openings 130 and may be sealed during steaming. The bag 122 may contain a starch, such as pre-cooked mashed potatoes, pre-cooked pasta mixed with sauce, or the like. However, when the food product 100 comprises rice and sauce 120, the rice and sauce 120 may be stored and cooked in separate components. The bag 122 may comprise about 10 oz to about 14 oz of potatoes and/or pasta. The bag 122 may be contained in the steam permeable component 103.
The cooking apparatus 101 may not include a bag 122, as illustrated in
The foodstuff 102 is contained within the cooking apparatus 101 of the food product 100 and may include at least one of a protein, a vegetable, a fruit, a starch 123, or a sauce 120. This list is not restrictive. It is appreciated that other types of foodstuff may be utilized without departing from the scope and intent of the disclosure. The protein may comprise beef, poultry, fish, seafood, tofu, and/or any other protein as desired. The vegetables may comprise carrots, onions, green beans, corn, asparagus, peas, peppers, zucchini, potatoes, water chestnuts, mushrooms, and/or any other vegetable as desired. The fruits may comprise apples, avocado, bananas, strawberries, cherries, lemons, limes, mangoes, oranges, peaches, papaya, pineapple, plums, raisins, cantaloupe, and/or any other fruit as desired. The sauce 120 may include a range of flavors and ingredients for tasteful coordination with the theme of the food product 100. Sauce types may comprise alfredo, gravy, garlic, sweet and sour, basil pesto, asian, sesame, and/or other suitable sauces as desired. The starch 123 may include rice, pasta, bread, potatoes, and/or other edible starch as desired. It is contemplated that certain foodstuff 102 may be applicable to more than one of the listed types of foodstuff 102, such as potatoes, which may be classified as a vegetable and/or a starch 123.
The sauce and/or the starch may comprise additives (e.g., saffron and butter), seasonings/flavorings (e.g., garlic, salt, pepper, and/or mint), and/or particulates of foodstuff. The particulates of foodstuff may comprise small pieces of fruits, vegetables, and/or meat. The particulates may be dried and/or precooked.
The sauce 120 may have a water content ranging from 70% to 95% by weight so that the sauce 120 may be easily poured out of the packet 118 after steaming. Similarly, the viscosity of the sauce 120 may be selected to allow easy pouring from the packet 118 without excessive sticking. The sauce 120 may have a boiling point that at least substantially exceeds 100 degrees Celsius. This may prevent a boiling of the sauce 120 within the packet 118 and a build up of pressure during steaming. The sauce 120 may be 5% to 50% of the entire food product 100, or 75 to 425 milliliters. The sauce 120 may be frozen, shelf stable, and/or refrigerated during storage and shipping and may be heated and/or defrosted in the steamer to be ready for consumption at the same time as the other foodstuff 102. Moreover, the sauce 120 may be cooked, pre-cooked, or uncooked during storage and shipping and may be ready for consumption at the same time as the other foodstuff 102 after steaming.
The sauce 120 may be made by the consumer. The food product 100 may comprise a dehydrated or dry mix sauce (e.g., a dry sauce). The dry sauce may be contained in a dry sauce container, which is not steamed. The dry sauce 120 may be added to the water utilized for steaming after steaming to form the sauce. After steaming, the water utilized for steaming may add extra flavor to the sauce retained from contact with the foodstuff 102 during steaming. Moreover, the food product 100 may not contain a sauce 120.
The food product may comprise seasonings contained in a seasoning container 138, as illustrated in
The foodstuff 102 may be seasoned before packaging in the cooking apparatus 101 as desired, and may include grill marks. The foodstuff 102 may be individually quick frozen to preserve the nutritional value, color, and texture of the foodstuff 102. Individual quick freezing may also ensure the foodstuff 102 moves freely within the cooking apparatus 101 and does not form a single frozen block or an aggregate of clumps. The foodstuff 102 may be able to shift freely within the cooking apparatus 101. This may further help the steaming process by allowing free access of steam to the foodstuff 102. However, the foodstuff 102 may be suitable for storage at refrigeration temperatures or ambient temperatures.
The foodstuff 102 may be sized or cut into small pieces and/or may be whole in form. The foodstuff 102 may be raw, pre-cooked, and/or cooked. Sizing, pre-cooking, and cooking may provide a shorter steam time.
To cook the foodstuff, the cooking apparatus 101 comprising a steam permeable component 103, a packet 118, and a starch bag 122 may be removed from an outer container 114 and placed in a steamer, as illustrated in
The foodstuff 102, such as a protein and a vegetable separate from a sauce 120 and a starch 123, may be steamed concurrently without intermixing and may finish heating/cooking at substantially the same time. The components may be removed from the steamer and cut open for assembly on a first plate 126 and a second plate 128, as illustrated in
The food product 100 may be prepared by utilizing a steamer, which may include a steaming basket 110 placed in a pot 112, as illustrated in
The pot 112 may be placed on a heating device, such as a stove 132 and the packet 118 containing a sauce may be placed in the metal steaming basket 110 and a lid 134 may be placed on the pot 112, as illustrated in
The steam generated by the boiling water may steam the foodstuff 102 in the steam permeable component 103 and the bag 122 and may heat the foodstuff, such as a sauce 120 in the packet 118 with steam. The lid 134 may ensure the food product 100 is cooked in a moisture rich environment, and is generally not removed during the specified cooking time. The cooking time may be from about five minutes to about one hour from the time the steam permeable component and the bag 122 are placed on the metal steaming basket 110. The components may be flipped or turned over half way through the specified cooking time. The components may be flipped after six minutes and then steamed for an additional six minutes. The components may be placed in the steamer at different intervals to provide additional or reduced steaming time for each foodstuff 102. The consumer may also look over the foodstuff 102 in the components and determine that additional cooking time may be necessary and cook the foodstuff 102 accordingly.
After the specified cooking time expires, the steam permeable component, the packet 118, and the starch bag 122 may be removed from the metal steaming basket 110.
Once the foodstuff 102, including the sauce 120 and the starch 123 have been steamed, they may be “plated” or assembled, as illustrated in
The food product 100 may comprise the foodstuff 102 and sizing and preparation of the foodstuff 102 as listed in the compositions described in Table 1, 2, 3, 4, 5, 6, 7, and 8 below.
The food product 100 may provide snacks, appetizers, sides, meals desserts and/or other desired food servings/portions. The food product 100 may be vegetarian (as illustrated in
The food product 100 may separate some or all of the various types of foodstuff 102 allowing consumers to plate, assemble, and customize their meal according to their preferences and taste. The presentation of the meal may be more attractive and appealing when consumers can choose how to place each food ingredient and how much of each food ingredient they would like to put on their plate. By cooking the various types of foodstuff 102 in a single steamer, but in separate containers to avoid intermixing, consumers are able to assemble their foodstuff as they desire.
The food product 100 allows cooking of all the foodstuff 102 in a steamer. Steam cooking the foodstuff 102 produces a highly consistent result, because steaming prevents the overcooking of different types of foodstuff 102. Foodstuff 102 may also retain moisture during steaming, so the foodstuff does not dry out.
The food product 100 may consider nutrition and health, such as towering fat and caloric content. The food product 100 may not require the utilization of oil because the foodstuff 102 is cooked with steam. However, the food product 100 may be designed to provide the best flavor possible regardless of nutrition and health.
It is believed that the disclosure and many of its attendant advantages will be understood by the foregoing description, and it will be apparent that various changes may be made in the form, construction and arrangement of the components thereof without departing from the scope and spirit of the disclosure or without sacrificing all of its material advantages. The form herein before described being merely an explanatory, it is the intention of the following claims to encompass and include such changes.
The present application claims the benefit under 35 U.S.C. §119(e) of U.S. Provisional Application Ser. No. 60/845,786, filed Sep. 19, 2006 and U.S. Provisional Application Ser. No. 60/918,610, filed Mar. 16, 2007. Said U.S. Provisional Application Ser. No. 60/845,786 and said U.S. Provisional Application Ser. No. 60/918,610 are herein incorporated by reference in its entirety.
Number | Date | Country | |
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60845786 | Sep 2006 | US | |
60918610 | Mar 2007 | US |