This invention relates to an apparatus and method for slicing food products, particularly food products in elongated form.
Many food products, such as bologna, sausage, luncheon meat, salami, ham loafs, and other food products, are initially prepared in an elongated form of substantially uniform cross-section of so-called logs of meat that are fed through a high-speed slicer to provide substantially uniform slices, which are stacked and packaged for commercial distribution and sale.
In one typical slicer apparatus that has been used in high volume production, each elongated food product is placed in a receiving channel with a high-speed rotating blade at one end of the channel operable for movement transverse to the lengthwise dimension of the log, towards which the log is fed. The feeding is achieved by a pushing member, which engages against the end of the log opposite the blade, and pushes the log towards the rotating slicer blade. Hold-down plates or shoes have been used to apply pressure to the top surface of the log near the slicing blade so that the product properly engages the blade during slicing. The blade is used to make a series of transverse cuts through the log as it is advanced towards it, providing slices of the food product.
As slices are cut from the log, they fall onto a stacker, such as a pair of rotating paddle wheels, the rotation of which is timed to collect the slices in stacks of desired weight, and upon rotating further, to drop the stack of slices onto a conveyor. After all or substantially all of a log is sliced, any remaining unsliced portion of the food product is removed, and another food product is placed into the receiving channel for slicing. Undesirable residues from the slicing operations and feeding of the food product can collect in and around exposed surfaces and parts in the vicinity of the slicing blade.
An apparatus and its method for slicing a food product log are provided. In one embodiment, the slicing apparatus includes a housing enclosing a rotatable slicing blade, and a sealing and cleaning structure is mounted to a housing sidewall which provides a passageway through which a food product log, such as a meat log, is fed into the housing and receives a treatment along its outer surface. Cleaner slicing conditions inside the housing can be maintained by provision of the sealing and cleaning structure as a component of the slicing apparatus.
In one particular embodiment, the sealing structure comprises a sleeve having channels formed in its interior that provide and direct a flowable material along the outer surface of the food product as the product is advanced through the sleeve towards the slicing blade. The flowable material has properties selected for treating the outer surface of the food product. In one particular embodiment, the flowable material is a source of thermal energy, such as steam or hot air. In another particular embodiment, the flowable material is a gaseous chemical substance, such as ozone.
In another embodiment, at least a portion of the sleeve which extends into the interior space of the housing has a construction which allows radiant energy to be transmitted to the food product log therein. The radiant energy can be laser light, ultraviolet light, infrared radiation, and so forth, received from a radiant energy source outside the sleeve and that is transmitted to the outer surface of a food product log passing through the sleeve.
In one embodiment, the sleeve has a passageway having a cross-sectional geometry which is approximately the same shape as that of the food product advanced therethrough. The food product thus may be retained in position along its line of advancement towards the slicing apparatus by the solid continuous interior surfaces of the sleeve passageway without the need for moving mechanical parts, such as hold-down members or shear bars, and so forth. The conformational preselected shapes of the sleeve and food product leave less intervening gap space available for possible incursion of outside air through the sleeve passageway into the housing as food products are advanced through the sleeve. Sleeve arrangements such as these may be used to reduce microbial load or provide another surface treatment on the outer surface of the food product before slicing.
In a further embodiment, a pushing device also is provided outside the slicer housing for pushing the meat log, and a guiding device for guiding the meat log, towards and through the sealing and cleaning structure into the slicing region of the slicing apparatus.
In other embodiments of the slicing apparatus, which may or may not separately involve the use of the above-indicated sealing and cleaning sleeve per se as the particular meat log introduction means into the housing, the cleanliness of the interior surfaces and slicing equipment enclosed within the slicer housing is addressed in other unique and advantageous manners. For instance, in another embodiment, the interior space of the slicing housing is purged with inert air or gas at a rate and pressure effective to overpressurize the housing interior space and create a positive pressure condition inside the housing relative to atmospheric pressure conditions outside the housing. This assists in preventing incursion of outside air into the housing that might carry suspended particles, microbes, or substances into the housing. To further ensure cleanliness within the housing space, the pressurizing gas may be filtered before its introduction inside the housing, e.g., by using a high performance air filter such as a High-Efficiency Particulate Air (HEPA) filter.
In yet another embodiment, the sidewall and other exposed interior wall surfaces of the housing are provided having a smooth surface finish not exceeding 32 microinches, excluding the sleeve and slicing blade mount through the sidewall. This reduces the opportunities for particles, microbes, debris and residues to be harbored inside the housing around sharp edges and/or in small crevices, which helps to ensure clean and tidy slicing conditions.
In another embodiment, an antimicrobial agent delivery assembly is provided which delivers an antimicrobial agent to interior wall surfaces of the housing. The antimicrobial agent delivery assembly may be, for example, an antimicrobial liquid chemical sprayer or fogger, an antimicrobial gas dispenser, ultraviolet lights, infrared lamps, lasers, a steam or hot air delivery system, conductive heaters, individually or any combination thereof.
The slicing apparatus, and its method of operation, keeps a meat log clean at least until after it is sliced and discharged from the apparatus by sealing and/or keeping clean the equipment and air/gas to which the food is exposed or contacts inside the slicing housing. The slicing apparatus therefore can provide reliable, accurate continuous clean slicing capability.
The figures are not necessarily drawn to scale. Similarly numbered elements in figures represent like features unless indicated otherwise.
Referring to
Although a sealing sleeve is illustrated and described in detail herein in a preferred embodiment as the particular introduction means used to convey the meat log from outside to inside the slicer apparatus housing, it will be appreciated that the invention is not necessarily limited to usage of the sleeve to the extent other alternative or additional unique cleaning features are provided with the slicing apparatus which are described herein. For example, the meat log introduction means may be a standard hold-down shoe assembly or similar assembly in lieu of the sleeve in such other situations.
Referring again to
The slicing blade or knife 1005 may be a conventional type of rotary cutter blade and is in the form of an eccentric disc or dished blade, which is adapted to be rotated at relatively high speed. The rotating involute shape presents an advancing cutting edge for slicing the food product. The blade may be dished to allow clearance for advancing the food product during the slicing cycle. The blade 1005 is mounted at the end of a rotatable shaft 1006 passing through housing sidewall 1013, and is suitably journalled. The shaft 1006 in turn may be driven by a motor through a suitable drive mechanism (not shown), located outside the housing 1011. Such blade motor and mechanism may be interconnected and synchronized with the continuous movement of the pusher for the food product to assure uniform thickness of the slices. There also may be an interconnection provided between the speed of feed of the pusher 1003 and the conveyor 1009 in order that the speed of the feed of the pusher can be adjusted to correspondingly change the slice thickness and thereby maintain the weight of the stacked slices within the prescribed limits.
A paddle stacker 1007 is located adjacent to the discharge end 1012 of the slicing housing 1011 for receiving slices discharged therefrom. A stack conveyor 1009 or other stack receiving means is situated below the paddle stacker 1007, and the open or unwalled bottom of the housing, to receive thereon stacks of sliced product transferred, i.e., dropped, by the paddle stacker 1007.
The paddle stacker 1007 may be driven in timed relationship with knife shaft 1006 of the slicing blade 1005, and receives slices of the product, collects them in a stack, and, after the blade 1005 has cut the last slice of a stack, deposits the stack on the conveyor 1009. The stacker 1007 includes a box 1017 from which a pair of paddles 1118a and 1118b are ordinarily disposed in a slice receiving position below the slicing blade 1005. When a preselected number of slices of food product has been stacked on these paddles 1118a and 118b, the paddles are actuated to deposit the stack on a conveyor 1009.
The paddle stacker 1007 may be moved inwardly and outwardly, and also vertically up and down, with respect to the slicing housing, by conventional adjustment means. Paddles of the stacker are partly inserted inside the slicing housing 1011 via the discharge opening 1012 provided on the rear housing sidewall 1014. As shown in
In a conventional manner, the paddles 1118a and 1118b may be motor driven to rotate, one in a clockwise direction and the other in a counter-clockwise direction such that adjoining blades of the paddles can cooperate to form a common intervening support surface upon which slices may be stacked, and eventually upon their further rotation downward, the blades move far enough apart as they continue to rotate to permit the stack 1121 to be dropped down upon the underlying conveyor 1009. The paddles continue to rotate to bring successive pairs of paddle blades through the stacking and transferring region.
Referring to
The motor 1018, which may be, for example, a low inertia D.C. motor, may be used to rotate the paddles of the paddle stacker at constant speed or different speeds during slice stacking and transferring. Referring to
In this illustration, the controller 2000 is used to integrate and synchronize movement and action of the pusher control, knife control, and stacker control. The stack conveyor 1009 may be used to transfer the stacked sliced to a packaging unit or other applicable processing unit. The conveyor may be a weigh-while-convey type of device for verification of the proper stack weight.
Referring to
The direction of rotation of the involute blade 1005 is indicated in
The sleeve 1002 has a central axis 1133, which is generally aligned with the horizontal path of the elongated food 1001 as it passes through the sleeve 1002. The cross-sectional shape of the sleeve passageway may be substantially matched with the contour of the perimeter of the food product such the product passes through it in a closely fitting yet non-obstructed manner. Accordingly, although an annular passageway 1103 is shown, for meat logs with other cross-sectional configurations, the passageway can be formed with a similar configuration. The sleeve guides and maintains the feeding alignment of the food product to the slicing blade through a series of successive slicing cycles performed on a food product without the need for assistance from hold-shoes or shear bars, and their mounting components, within the housing. The sleeve also is adapted for performing treatments on the outer surface of the food product in various active and/or passive manners, as described in more detail hereinafter.
The interior space 1008 of the housing 1011 may be purged during slicing operations by creating a positive pressure condition inside the housing relative to atmospheric pressure conditions outside the housing. For overpressurization, a gas supply system (not shown) is provided which is operable to feed gas, such as an inert gas or air, into the interior space of the housing at a rate and pressure effective to create a positive pressure in the housing interior space relative to ambient pressure conditions outside the housing. The overpressure condition created in the housing provides forced air that may exit the housing through openings such as discharge opening 1012, the unwalled or open bottom of the housing under which the conveyor is positioned, and/or any gap between the product and sleeve passageway, and so forth. This assists in minimizing the incursion of air into the housing from outside the housing that might carry suspended particles, microbes, or other substances into the housing.
To further optimize cleanliness within the housing space, the pressurizing gas may be filtered before its introduction inside the housing, e.g., by passing it through one or more air or gas filters. The air or gas filter or filters used may be, for example, a standard dust filter, a HEPA filter, and/or an activated carbon filter. In one particular embodiment, a HEPA (“High-Efficiency Particulate Air”) filter is used as the sole filtration unit. HEPA filters may be used which are known that are used for high-efficiency filtration of airborne dispersions of ultrafine solid and liquid particulates such as dust and pollen, radioactive particle contaminants, and aerosols. The efficiency of a HEPA filter is standardized as being at least 99.97% when challenged by particles of dioctylphthalate (DOP) having a size of 0.3 microns in diameter.
If such housing overpressurized conditions are not provided, the size of the openings provided for the paddle box and the housing bottom may be reduced to an extent that still permits functionality but effective to restrict the amount of air flowing in an out slicer housing regions.
To further optimize the cleanliness and tidiness of the housing interior during slicing operations, the interior wall surfaces of the housing sidewalls, and other exposed interior surfaces of the housing, may be machined or are otherwise smoothened to have a high surface finish, and particularly a surface finish not exceeding 32 microinches, excluding the sleeve and slicing blade mount through the sidewall. This reduces the opportunities for particles, microbes, debris and residues to be harbored or collect inside the housing, and particularly around sharp or protruding edges and/or in small crevices, voids, or holes, which helps to ensure clean and tidy slicing conditions.
For purposes herein, “surface finish” refers to a measure of the roughness of the surface of a housing structural component surface specified as the root mean squared (RMS) value, i.e., the standard deviation of the arithmetic mean value Ra. The average roughness (Ra) is measured using a surface profilometer. Contact and non-contact type microfinish indicators suitable for this purpose are commercially available, such as a profilometer. Ra is the arithmetic mean of the departures of the surface profile from the mean line. Ra is determined as the mean result of several consecutive sampling lengths.
The housing sidewalls 1013 and 1014 may be sheet metal construction, such as aluminum or steel sheet construction. To provide the high surface finish, the internal housing parts and surfaces may be initially finished to an RMS value of 125 microinches or less by pneumatic buffing. All sharp edges on the housing interior are may be broken and removed, particularly to a maximum radius of no more than 15 microinches. No bolt or screw heads may be left protruding into the housing interior space. Bolt holes, screw holes, or other openings in the housing sidewalls, other than those described infra having the indicated functions, are generally avoided. The housing sidewall parts may be mechanically stress-relieved and straightened before machining. Smooth welds may be formed around all interior joint corners of the sidewall parts, and any joints that may be used in mounting the sleeve in the front sidewall. The welds should be continuous, smooth, clean and free of pin holes and porosity. The welds also may be cleaned to remove discoloration, such as by using an abrasive wheel like SCOTCH-BRITE wheels, commercially made by 3M, Saint Paul, Minn. To provide the final finish, all interior surfaces and welds may be ground and/or sanded to an RMS value of nor greater than 63 microinches. Then, the entire part may be passivated and electropolished to a RMS value of no more than 32 microinches. Also, vacuum impregnation may be provided with anaerobic curing compounds provided in interstices between mating parts of an assembled slicer and/or conveyor subassemblies, thereby completely and permanently filling voids contained therebetween.
In another arrangement, an antimicrobial agent delivery assembly 1131 is provided, such as inserted inside the housing via a sidewall opening 1030, which delivers an antimicrobial agent to interior wall surfaces of the housing, the blade, and/or the exterior of the sleeve 1002. The antimicrobial agent delivery assembly may be, for example, an antimicrobial liquid chemical sprayer or fogger (e.g., a peroxide fogger), an antimicrobial gas dispenser (e.g., an ozone dispenser), a steam dispenser, or hot air dispenser. It also may be a device which emits microbial-controlling radiation, such as ultraviolet lights, infrared lamps, or laser beam sources. Conductive thermal heaters also may be thermally connected to the housing to deliver thermal energy directly to the housing parts sufficient to heat them up to a temperature which may reduce or inhibit microbial loads thereon. These microbial load controlling measures may be used individually or in combinations thereof.
Referring to
In one particular embodiment, the sleeve 1002 (or sleeve 1029) has channels formed in the interior of the sleeve that provide access to the food product log in the sleeve 1002, 1029 for a fluid or flowable material to treat the outer surface of the food product as the product is advanced through the sleeve. The fluid has properties selected for treating the outer surface of the food product. In one particular embodiment, the fluid material is a source of thermal energy, such as steam or hot air. In another particular embodiment, the fluid comprises a gaseous antimicrobial chemical substance, such as ozone gas.
For instance, as illustrated in
The fluid used within the treatment sleeve 10, 100 or 200 is preferably steam. The steam is supplied to the channels 16, 110 and 120 or 210 and 211 for circulation via inlets and outlets for the channels. The steam is preferably delivered with desired properties, such as saturated at a particular pressure or at a predetermined temperature, into the channels 16, 110 and 120 or 210 and 211 effective to treat the outer surface of the food product by facilitating heat transfer from the steam to the outer surface of the food product 5.
As the steam contacts the outer surface of the food product 5, some of the steam may condense and impart a large amount of heat to the product surface, but also form a layer of insulating condensate. The condensate has a lower heat transfer rate as compared to the condensing steam. To remove condensate from contact with the outer surface of the food product 5, the steam is preferably circulated through the channels 16, 110 and 120 or 210 and 211 with a generally predetermined velocity to create sufficient circumferential forces to draw the condensate away from the outer surface of the food product 5 and toward walls of the channels 16, 110 and 120 or 210 and 211.
The channels 16, 110 and 120 or 210 and 211 define flow paths for the steam. The flow path is preferably of a length selected to limit the amount of pressure drop and/or velocity reduction of the steam to ensure sufficient heat transfer from the steam to the outer surface of the food product 5 during treatment. In one embodiment, illustrated in
One or more wiper elements 14 and 220 are provided either in the interior of the treatment sleeve 10 or adjacent the entrance and/or exit openings of the treatment sleeve 10 and 200. The wiper elements 14 and 220 define an opening therethrough that is sized to be smaller than the entrance or exit opening of the treatment sleeve 10 and 200. In one aspect, the opening of the wiper element 14 and 220 may be sized to be smaller than the size the food product log 5 about the outer surface thereof so as to be in interference therewith as the log travels through the sleeve. In this manner, as the food product 5 is advanced through the interior of the treatment sleeve 10 and 200, the portion of the wiper 14 and 220 adjacent the wiper opening is in contact, or close to being in contact, with the outer surface of the food product 5. The wiper 14 and 220 is preferably made of a flexible, resilient material and functions to substantially maintain the steam within the treatment sleeve 10 and 200, maintain desired flow characteristics and prevent unnecessary decreases in the temperature within the treatment sleeve 10 and 200, and, if in contact with the outer surface of the food product 5, to wipe away any excess condensate on the surface of the food product 5.
The food product 5 is advanced through the treatment sleeve 10, 100 or 200 while the steam is circulating through the one or more channels 16, 110 and 120 or 210 and 211 in a generally continuous operation. By advancing the food product 5 through the treatment sleeve 10, 100 or 200 in a generally continuous operation, food processing efficiency can be improved compared to systems where a food product is advanced intermittently through a sealed steam chamber having doors or other barriers that must be opened and closed with each steam cycle.
The length of the treatment sleeve 10, 100 and 200 and the advancement rate of the food product 5 combine to provide a dwell time, which is the amount of time the food product is in contact with the steam in the treatment sleeve. The dwell time and the heat transfer rate due to the steam applied to the outer surface of the food product 5 combine to determine the amount of heat transferred from the steam to the food product 5 while the food product 5 is advancing through the treatment sleeve 10, 100 and 200.
The steam transfers heat to the food product 5 and by conduction permeates the food product 5 to various depths, depending upon the dwell time and the heat transfer rate due to the steam. A one second dwell time, as illustrated in the predicted thermal model of
As illustrated in
Turning now to more of the details of the various aspects of the treatment sleeves 10, 100 and 200, the sleeve 10 illustrated in
The openings of the treatment sleeves 10, 100, and 200 are configured based on the profile of the food product 5 for which it is associated. For example, meat products comprising bologna and sausage are generally circular shaped in profile and consistently have similar sized profiles. Due to the relatively consistent sizing of the circular-profiled food products 5, the size of the treatment sleeve 100 and 200 entrance and exit openings is sized slightly larger than the size of the food product profile. Other meat products, such as ham, are allowed to naturally settle in their casings, resulting in a generally D-shaped profile, having a flattened bottom. Due to the natural settling, there can be variances in the size of the resulting D-shaped profiles. To accommodate the variances in food product profiles, the D-shaped openings are sized less closely to the product profiles than the generally circular openings. To further accommodate various sizes of D-shaped openings, the corresponding wiper elements 14 are larger in size. Therefore, when there is a smaller D-shaped food product 5 advancing through the treatment sleeve 10, the wiper 14 contacts or closely contacts the outer surface thereof with little or no flexing. When a relatively larger D-shaped food product 5 is advancing through the treatment sleeve 10, the wiper 14 flexes to accommodate the size while still contacting the outer surface of the product 5. The treatment sleeve 10 having the D-shaped entrance and exit openings, illustrated in
As illustrated in
The plates 12 are arranged such that the fluid flow in each respective channel plate 12 alternates between clockwise and counterclockwise. For example, in the first channel plate 12 closest to the entrance opening of the sleeve the fluid flow is in a clockwise direction relative to the exit opening. The next channel plate 12 has a counterclockwise fluid flow, followed by a plate 12 with a clockwise fluid flow, and finally a plate 12 with a counterclockwise fluid flow. The widths of the plates 12 and 15 are selected to minimize the amount of space that the treatment sleeve 10 occupies on the food processing equipment. The plates 12 and 15 are each preferably about 0.25 inches in width, resulting in a total axial length of the treatment sleeve 10 of about 3 inches.
The treatment sleeve 100 illustrated in
Turning to more of the details of the dual helix treatment sleeve 100, the sleeve 100 is configured for treating product with a diameter of about 4.25 inches. The sleeve 100 is between about 9 and 10 inches in axial length, and preferably about 9.5 inches; between about 5 and 7 inches in height, and preferably about 6 inches; and between about 5 and 7 inches in width, and preferably about 6 inches. The minor radius of the interior of the multi-directional double helix treatment sleeve 100 is between 2 and 2.3 inches, and is preferably about 2.15 inches. The major radius of the interior of the multi-directional double helix treatment sleeve 100 is between about 2.25 and 2.55 inches, and is preferably about 2.4 inches. Thus, the depth of the channels 110 and 120 is preferably about 0.25 inches. The helical channels 110 and 120 are each preferably at an 80° inclination relative to the length direction of the treatment sleeve 100, and spaced 1.25 inches apart per revolution. These dimensions are merely given by way of example, and can be readily scaled up or down, or otherwise varied, in accordance with particular sizing requirements for different profiles of food products.
Similar to the treatment sleeve 100 of
The details of the dual helix treatment 200 sleeve of
The treatment sleeve 200 has a wiper element 220 positioned proximate both the entrance opening and the exit opening, for the purposes discussed above in greater detail. The wiper elements 220 are attached to the treatment sleeve via annular mounting rings 222, as illustrated in
The food product 5 is advanced through the treatment sleeves 10, 100 and 200 using an advancement mechanism 60. The sleeve is mounted in slicer housing sidewall 1013 (indicated by hatched lines). In this illustration, the advancement mechanism 60 comprises a longitudinally extending track 40 aligned with a longitudinal axis of the sleeve 10, as illustrated in
The pusher device 30 includes an arm 32 for movable connection relative to the drive and the track 40 and a food product-facing pusher portion 44, as illustrated in FIGS. 14 and 15. When the pusher device 30 is advanced toward the treatment sleeve 10, the pusher portion 44 contacts traveling end of the food product 5 to push the food product 5 through the sleeve 10. The distance between the arm 32 and the pusher portion 44 is preferably selected to ensure that the pusher portion 44 is able to extend completely or at least partially through the steam sleeve 10, 100 or 200, as illustrated in
The pusher portion 44 has a an annular flange member 48 of a resilient material at its engagement end positioned at one end to securely abut the end of the food product 5 The flange member 48 protrudes from the end face of the pusher portion 44 and resiliently engages and partially surrounds the trailing end face of the food product 5 in order to assist in maintaining a vacuum seal between the end of the food product 5 and the pusher portion 44. The flange member is preferably formed of a resilient plastic or rubber material suitable for contact with food products, and is inserted into a groove formed 148 formed on the face of the pusher portion 44 abutting the food product 5.
The pusher portion 44 also has an aperture 49 connected to a vacuum assembly 46 for further securing the food product 5 to the pusher 30 when vacuum is applied. The vacuum assembly 46 comprises a hollow shaft 143 having the pusher portion 44 mounted at one end thereof. A gasket 145 is positioned between the pusher portion 44 and the hollow shaft 143 to reduce pressure losses when a vacuum is applied. The opposite end of the hollow shaft 143 is removably received within a bore 149 within a mounting block 147, which is secured to the arm 32. The bore 149 extends through the mounting block 147, as shown in
The pusher portion 44 may be sized and shaped to closely fit within the opening of the wiper elements 14 in order to assist in maintaining the desired flow characteristics of the fluid as the pusher portion 44 drives the food product 5 through the steam sleeve 10, 100 or 200. For example, if the food product has a D-shaped profile, the pusher portion may have a corresponding D-shaped profile. The pusher portion 44 is attached to the pusher 30 via threads, so that the pusher portions can be easily interchanged and cleaned.
The pusher portion 44, along with the hollow shaft 143, are configured to be removable from the mounting block 147 in order to allow for cleaning and replacement with pusher portions 44 having different sizes and profiles. A protruding securement element 161 is attached to the shaft 143, as shown in
The steam sleeve 10, 100, 200 may be mounted in the housing sidewall of a slicer used in a commercial-scale food processing operation 300. Referring to
Various other equipment can be used with the sleeve 10, 100 or 200 during the food processing operation 300. For example, a steam hood 314 can be positioned adjacent the portions of sleeve 10, 100 or 200 which are located outside a slicer housing 1011 in order to remove excess steam and/or condensate proximate the exterior of the sleeve 10, 100 or 200, as depicted in
A slide gate 316 may be provided at one or both of the entrance and exit openings of the sleeve 10, 100 or 200 in order to prevent the escape of steam prior to the food product 5 being fed adjacent to the gate 316. To this end, the gate 316 is configured to seal the exit opening, downstream of the entrance opening and in the feed direction, of the sleeve 10, 100 or 200 when in a closed position. The gate 316 can be shifted to an open position, such as when the food product is spanning the interior of the sleeve 10, 100 of 200 between the entrance and exit openings thereof, allowing passage of the food product 5 through the sleeve 10, 100 or 200. The gate 316 preferably is formed of a plastic, and may be an ultrahigh molecular weight plastic such as DELRIN7. The gate 316 may be slid along pins projecting from the downstream end of the sleeve, and may be controlled by a motor or an air cylinder.
The use of the gate 316 also allows for the sleeve 10, 100 or 200 to be used for treating the leading end face of the food product 5, such as when the food product is initially being fed through the entrance opening of the steam sleeve and the gate 316 is in its closed position, thereby allowing for steam to leave the channels and contact the leading end face of the food product 5. The trailing end face of the food product can be treated by stopping the forward movement of the food product 5 just before the trailing face exits the sleeve, and then retracting the pusher portion 44 to briefly treat the pusher portion 44 face and the trailing end face of the food product 5. After treatment of the trailing end face of the food product 5, the trailing end face can be advanced out of the sleeve 10, 100, or 200.
As used at a slicing zone 313, the steam sleeve 10, 100 or 200 is mounted in the slicer housing sidewall 1013 immediately adjacent the slicing blade 1005, as illustrated in
The products that may sliced by the apparatus and methods of embodiments described herein include, but are not limited to, boneless food product formed into elongated structures, such as logs, loaves, sticks, and the like. These food products may comprise, for example, elongated food products made with beef, pork, fowl, fish, such as sausages, bologna, luncheon meat, formed roasts products such as roast loaf, shaped ham products such as ham loaf, and the like.
While the invention has been particularly described with specific reference to particular embodiments, it will be appreciated that various alterations, modifications and adaptations may be based on the present disclosure, and are intended to be within the spirit and scope of the present invention as defined by the following claims.