The present invention relates generally to a vacuum pump. More specifically, the present invention relates to a manually-operated vacuum pump that evacuates air from a flexible storage container as a user pushes down on the vacuum pump.
Flexible, sealable storage containers (e.g., storage bags) are often used to store items such as food items. These bags typically include a bag body made from a thin, flexible plastic material and a resealable closure. Such bags are relatively inexpensive and easy to use. One disadvantage associated with such bags, however, is that the bags typically trap air within the bag, which may react with the food inside the bag and cause the food to spoil more quickly.
Additionally, when storage bags having a food item therein are placed in a below freezing environment, such as a freezer, air trapped within the bag may promote “freezer burn,” which may also damage the food item stored within the bag. Freezer burn occurs when moisture drawn from the food item forms ice, typically on the food item. Freezer burn may be reduced when the air is substantially evacuated from the storage bag such that the sides of the bag are drawn tightly against the food item located within the bag, which inhibits or prevents moisture from being drawn out of the food item.
Existing systems for evacuating air from storage bags typically include a large device having a vacuum unit and a heat sealer structured to bond sheets of plastic together. Often, these existing systems are battery-powered or electrically-powered. These existing systems are often not portable and can be relatively expensive and/or bulky.
Additionally, existing vacuum systems evacuate air from a storage bag as the vacuum pump or portion thereof is pulled up or pushed against a spring, which pushes a piston of the vacuum system upwards. This upward-motion requires a user to exert a substantial amount of energy and/or effort as compared with, for example, merely pushing down on the vacuum pump or portion thereof. Another disadvantage of current vacuum pumps that require an upward force to evacuate air from a storage bag is that the upward force often encourages separation of the vacuum pump from the valve on the storage bag. Therefore, a vacuum pump that evacuates air during a downward push or movement is preferable as it is both more ergonomic and better cooperates to ensure a seal between the vacuum pump and the corresponding valve.
Thus, it would be desirable to provide a vacuum pump that provides for portability, utility, and ease of use in evacuating a food storage bag.
According to one embodiment of the present invention, a vacuum pump comprises a casing having a bottom forming an aperture therein. The vacuum pump further comprises a chamber slidably coupled within the casing. The chamber has a bottom forming an aperture therein. The vacuum pump further comprises a piston slidably coupled within the chamber. The piston includes an upper portion generally parallel to the chamber bottom. The piston further includes a hollow shaft extending from a bottom surface of the upper portion. The shaft has a first end adjacent to the upper portion and a second opposing end. The shaft is configured to fit within the chamber aperture and the casing aperture. The shaft includes at least one aperture positioned at the first end. The second end of the shaft is coupled to the casing at the casing aperture. The vacuum pump is configured to evacuate air from a flexible storage container by pushing the chamber in a downward direction.
According to another embodiment of the present invention, a vacuum pump comprises a removable fluid separator. The vacuum pump further comprises a casing coupled to the fluid separator. A bottom of the casing has a casing aperture formed thereon. The vacuum pump further comprises a chamber slidably coupled within the casing. A bottom of the chamber has a chamber aperture formed thereon. The vacuum pump further comprises a piston slidably coupled within the chamber. A hollow shaft of the piston extends through the casing aperture and the chamber aperture. The vacuum pump is configured to evacuate air from a flexible storage container by moving the piston in an upward direction relative to the chamber.
According to yet another embodiment of the present invention, a vacuum system comprises a vacuum pump having a casing. A bottom of the casing has a casing aperture formed thereon. The vacuum pump further has a chamber slidably coupled within the casing. A bottom of the chamber has a chamber aperture formed thereon. The vacuum pump further has a piston slidably coupled within the chamber. A hollow shaft of the piston extends through the casing aperture and the chamber aperture. The vacuum system further comprises a removable fluid separator having one or more apertures formed on a bottom face. The fluid separator is coupled to the casing. The vacuum system further comprises a flexible storage container defining an interior space configured to be in fluid communication with the one or more apertures formed on the bottom face of the fluid separator.
The above summary of the present invention is not intended to represent each embodiment or every aspect of the present invention. Additional features and benefits of the present invention are apparent from the detailed description and figures set forth below.
a is a side perspective view of a vacuum pump in an expanded position according to one embodiment.
b is a side perspective view of the vacuum pump of
a is a top perspective view of a piston according to one embodiment.
b is a bottom perspective view of the piston of
a is a top perspective view of a casing according to one embodiment.
b is a bottom perspective view of the casing of
a is a top view of a lid according to one embodiment.
b is a bottom view of the lid of
a is a top perspective view of the vacuum pump of
b is a bottom perspective view of the vacuum pump and fluid separator of
c is a side perspective view of the fluid separator of
a is a side perspective view of a fluid separator according to another embodiment.
b-e are side views of fluid separators and storage bags according to other embodiments.
a is a cross-sectional view of the vacuum pump of
b is a cross-sectional view of the vacuum pump of
While the invention is susceptible to various modifications and alternative forms, specific embodiments are shown by way of example in the drawings and are described in detail herein. It should be understood, however, that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
Referring to
The casing 16 serves as a type of guard to protect a user's fingers and/or hands from being caught between other parts of the vacuum pump 10 while using or compressing the vacuum pump 10. The casing 16 also enhances the aesthetic value of the vacuum pump 10.
a, 3b show the piston 20 in greater detail. A bottom end 30 of the shaft 24 includes one or more prongs 32 for engaging an outer portion of the aperture 28 of the casing 16 (see
The upper portion 22 of the piston 20 includes a generally flat lower disc portion 38 adjacent to the shaft 24, a notched side portion 40, and an upper rim portion 42 generally parallel with an outer edge of the lower disc portion 38. A top side 44 of the lower disc portion 38 includes an indent 46 for engaging the spring 19 (see
In the illustrated embodiment, an O-ring 49 (see
a, 4b illustrate the chamber 14 in greater detail. As shown in
As shown in
Turning now to
a-7c illustrate the fluid separator 18 according to one embodiment. Although not required, the fluid separator 18 is useful in inhibiting or preventing liquid that is accidentally pulled out of the storage bag from moving up into other portions of the vacuum pump 10 (e.g., the chamber 14, the casing 16, the shaft 24). Thus, the fluid separator 18 assists in maintaining hygienic conditions in the vacuum pump 10.
Additionally, it is contemplated that the fluid separator 18 may be easily detachable from the remaining portions of the vacuum pump 10 so that the fluid separator 18 may be easily and/or frequently cleaned. The fluid separator 18 may be attached to the casing 16 by a snap-fit, by being screwed-on, or by other attaching methodology. The fluid separator 18 may also be attached to the casing 16 in other suitable ways. In some embodiments, the fluid separator 18 may be made from a material that is dishwasher safe such as, for example, a polymeric material.
As shown in
The distance between a top of the pegs 78 and the casing 16 may vary. Increasing the length of the pegs 78 allows for more liquid to be stored in the interior 76 of the fluid separator 18. Increasing the distance also makes it less likely that liquid will be pulled up into other portions of the vacuum pump 10. However, the greater the distance between the pegs 78 and the casing 16, the more effort (e.g., more pumps) is required to draw air out from the storage bag.
b, 7c show the bottom face 82 and a side portion 84 of the fluid separator 18. In the illustrated embodiment, the bottom face 82 is generally square in shape. It is contemplated, however, that the bottom face may have other shapes including rectangular, other polygonal, circular (see
The bottom face 82 is outlined by a raised border 86 for inhibiting or preventing embossed channels (e.g., embossed channels 87 of
The transition between the varying heights and/or raised portions of the border 86 of the bottom face 82 of the fluid separator 18 are generally smooth and/or curved. For example, in the illustrated embodiment of
In one non-limiting example, a top film panel on a valve must bend outward to allow air to escape the bag. To assist in allowing the valve to open, the bottom face 82 of the illustrated embodiment further includes raised channels 92a-d. It is contemplated that other and/or different features may also or alternatively be included on the bottom face 82 to assist in preventing or inhibiting the embossed channels of the storage bag from becoming crushed.
It is contemplated that the vacuum pump 10 of the embodiments of the present invention may include interchangeable fluid separators. For example, the fluid separator may be interchanged depending on the type of storage bag and corresponding valve with which the vacuum pump 10 is to be used.
a-e illustrate other, non-limiting examples of fluid separators that may be used with the embodiments of the present invention. For example,
b illustrates a fluid separator 98 having a dock point 99 extending from a sidewall 100. Unlike the bottom face 82 of the fluid separator 18 of
c illustrates a fluid separator 104 having grooves 105a, 105b formed on a bottom face 106 of the fluid separator 104. The grooves 105a, 105b are configured to receive one or more valves 107a, 107b protruding from a storage bag 108. It is contemplated that the grooves 105a, 105b may have shapes other than those shown in
d shows a fluid separator 109 being connected to a valve 110 of a storage bag 111 by a hose 112. The hose 112 may be connected to a sidewall 113 of the fluid separator 109 (as shown) or a bottom face (not shown) of the fluid separator 109. It may be desirable for the hose 112 to be connected to the sidewall 113 such that a user may more easily push the chamber of the vacuum pump down against a flat surface. The hose 112 may be connected to the fluid separator 109 using any suitable attachment methodology.
Finally,
In another embodiment (not shown), a slider of a storage bag may be used as a one-way valve. The fluid separator of the vacuum pump may be shaped such that the fluid separator may fit around the slider and evacuate air from the bag through the slider.
To use the vacuum pump 10 of the illustrated embodiments, the vacuum pump 10 is generally placed in the expanded position of
A user may then place the bottom face 82 of the fluid separator 18 over a one-way valve of a flexible storage bag 122, as shown in
To evacuate air from the flexible storage bag 122, the user may push down on the lid 12 of the vacuum pump 10. A resulting downward movement of the chamber 14 causes the piston 20 to move upwardly relative to the chamber 14. Thus, a sub-chamber 94 (see
As the vacuum pump 10 moves back and forth between the expanded position (
Because the vacuum pump 10 of the embodiments of the present invention is pushed downward to evacuate air from a storage bag, a user may use his or her weight to press the vacuum pump 10 downward, thereby requiring substantially less effort to evacuate air from the storage bag. When used with a typically-sized household storage bag, the vacuum pump 10 may be cycled between about 5 to about 20 times between an expanded position (
It is contemplated that the vacuum pump 10 may not include a spring 19. In such an embodiment, a user would be required to pull the chamber 14 back up to the expanded position of
The vacuum pump 10 of the embodiments described herein is beneficial because it does not require tools for assembly. Thus, the vacuum pump 10 may be quickly and easily assembled.
The vacuum pump 10 of the embodiments described herein may be packaged and sold in a variety of ways. For example, the vacuum pump 10 may be sold by itself. The vacuum pump 10 may also be sold in a package including flexible storage containers (e.g., storage bags) that may be used with the vacuum pump 10. In one embodiment, the vacuum pump 10 is sold with storage bags of various sizes. Alternatively or additionally, the vacuum pump 10 may be packaged and sold with more than one fluid separator so that the vacuum pump may be used with various types of storage bags having various types of valves.
While the invention is susceptible to various modifications and alternative forms, specific embodiments and methods thereof have been shown by way of example in the drawings and are described in detail herein. It should be understood, however, that it is not intended to limit the invention to the particular forms or methods disclosed, but, to the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
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