The present invention relates generally to food warming appliances, and more particularly to a food warming appliance which may be utilized in connection with the warming of cheese, or other semi-solid products, that may be dispensed onto food products as a condiment or the like within restaurant establishments. Specifically, the new and improved food warming appliance has been developed for use with a cheese or other food product dispensing gun and comprises a housing within which a multiplicity of elongated sanitary sleeves or cups are adapted to be removably mounted, and within which cheese dispensing guns are adapted to be respectively disposed when the dispensing guns are not being used to dispense their cheese products. The removable sanitary sleeves or cups are provided so as to collect any drops of melted cheese that may effectively be discharged from the dispensing end of the dispensing gun after a cheese dispensing operation has been terminated and the dispensing gun has been returned to the removable sanitary sleeve or cup in readiness to be utilized for a subsequent cheese dispensing operation. The removability of the sanitary sleeves or cups permits the same to be readily removed, cleaned, and re-inserted into the appliance, or to be replaced within the appliance by means of freshly cleaned sanitary sleeves or cups. Respectively surrounding each one of the elongated sanitary sleeves or cups is an elongated aluminum tube, and respectively surrounding each one of the elongated aluminum tubes is an elongated flexible foil tube which has a heating strip operatively associated therewith. To complete the assembly, a suitable elongated tubular insulation sleeve respectively surrounds each one of the elongated flexible foil tubes. In this manner, when the heating strips of the foil heaters are energized, heat is transmitted radially inwardly from the foil heaters, to the aluminum tubes, and then to the sanitary sleeves or cups which, in turn, impart heat to the dispensing guns whereby the semi-solid cheese products, disposed within the cheese dispensing guns, are sufficiently heated to predetermined temperatures so that the cheese products are not only melted such that the cheese products are provided with the requisite fluidity for easy and reliable dispensing, but the heat also renders the cheese products safe for consumption. A cheese dispensing station is also formed by means of the food warming appliance and the dispensing guns.
Various conventional cheese dispensing appliances are of course well-known, however, some of them have exhibited various undesirable and unreliable operational problems. One of the more significant problems, for example, is that the appliances, which may be hand-powered or have electrical-powered pump mechanisms disposed therein, often do not expel all of the cheese disposed within the appliances, thereby leaving a significant amount of residual cheese product within the appliance. This residual cheese product effectively comprises waste which, in and of itself, is expensive and therefore dramatically increases the operational costs of the particular restaurant, but, in addition, such residual cheese must be manually removed from the appliance because it cannot be readily dispensed from the appliance. A dispensing gun would ideally serve as a dispensing appliance for cheese or other food products, however, to date, an appliance has not been sufficiently developed in order to maintain a dispensing gun appliance sufficiently heated or warmed in order to effectively render the cheese or similar food product, disposed within the gun, sufficiently heated or warmed so as to facilitate the proper dispensing of the cheese or similar food product. The cheese or similar food product is normally disposed internally within the appliance as a semi-solid, and, as such, must be sufficiently melted whereby the cheese or food product attains sufficient fluidity characteristics so as to in fact be capable of being easily dispensed onto, for example, food products as a condiment or the like such that the cheese or similar food product is not in fact dispensed in lumps or globs.
A need therefore exists in the art for a new and improved food warming appliance wherein the aforenoted disadvantages or operational drawbacks characteristic of conventional food warming appliances are effectively overcome or eliminated. More particularly, a need exists in the art for a new and improved food warming appliance which is specifically designed to be operatively associated with a food product dispensing gun. Even more particularly, a need exists in the art for a new and improved food warming appliance for specifically warming the cheese or similar food product, disposed within the dispensing gun, to a predetermined temperature such that the amount of cheese remaining in the dispensing gun is minimized. In addition, a need exists in the art for a new and improved food warming appliance wherein the cheese or similar food product is properly melted whereby the cheese or food product is provided with sufficient fluidity so as to be capable of being dispensed onto food products as a condiment or the like. Still more particularly, a need exists in the art for a new and improved food warming appliance for specifically warming the cheese or other food product to a predetermined temperature such that the cheese is properly melted whereby the cheese is provided with sufficient fluidity so as not to be dispensed in clumps or globs. Yet more particularly, a need exists in the art for a new and improved food warming appliance for specifically warming cheese or food product to a predetermined temperature such that the cheese or food product is properly melted whereby the cheese is provided with sufficient fluidity so as not to clog a cheese dispensing gun. Furthermore, a need exists in the art for a new and improved food warming appliance for specifically warming cheese or other food product to a predetermined temperature whereby the cheese will be safe for consumption. Yet further, a need exists in the art for a new and improved food warming appliance wherein the appliance is relatively small in size. Still further, a need exists in the art for a new and improved food warming appliance wherein the appliance may be mounted at or upon various dispensing stations conveniently located within and throughout a fast food or other type of food establishment.
The overall objectives of the present invention are to provide a new and improved food warming appliance which, will overcome or eliminate the aforenoted disadvantages or operational drawbacks characteristic of conventional food warming appliances, to provide a new and improved food warming appliance which is specifically constructed for operation with a food product dispensing gun, to provide a new and improved food warming appliance for minimizing the amount of residual cheese remaining within the cheese or food product dispensing gun, to provide a new and improved food warming appliance which significantly reduces the operational costs associated with cheese dispensing appliances or guns, to provide a new and improved food warming appliance for specifically warming cheese, soups, sauces, and other foods to a predetermined temperature such that the cheese or other food product is properly melted whereby the cheese or other food product is provided with sufficient fluidity so as to be capable of being dispensed onto food products as a condiment, to provide a new and improved food warming appliance for specifically warming cheese or other food product to a predetermined temperature such that the cheese or other food product is properly melted whereby the cheese is provided with sufficient fluidity so as not to be dispensed in clumps or globs, to provide a new and improved food warming appliance for specifically warming cheese or other food product to a predetermined temperature such that the cheese is properly melted whereby the cheese is provided with sufficient fluidity so as not to clog the dispensing gun, to provide a new and improved food warming appliance for specifically warming cheese or other food product to a predetermined temperature whereby the cheese will be safe for consumption, to provide a new and improved food warming appliance wherein the appliance is relatively small in size, and to provide a new and improved food warming appliance wherein the appliance may be mounted at or upon various dispensing stations conveniently located within and throughout a fast food or other type of food establishment.
The foregoing and other objectives are achieved in accordance with the teachings and principles of the present invention through the provision of a new and improved food warming appliance wherein, in accordance with a primary embodiment of the appliance, the appliance comprises a housing within which a multiplicity of elongated sanitary sleeves or cups are adapted to be removably mounted, and within which cheese dispensing guns are adapted to be respectively disposed when the dispensing guns are not being used to dispense their cheese products. The removable sanitary sleeves or cups are provided so as to collect any drops of melted cheese that may effectively be discharged from the dispensing end of the dispensing gun after a cheese dispensing operation has been terminated and the dispensing gun has been returned to the removable sanitary sleeve or cup in readiness to be utilized for a subsequent cheese dispensing operation. The removability of the sanitary sleeves or cups permits the same to be readily removed, cleaned, and re-inserted into the appliance or to be replaced within the appliance by means of freshly cleaned sanitary sleeves or cups. Respectively surrounding each one of the elongated sanitary sleeves or cups is an elongated aluminum tube, and respectively surrounding each one of the elongated aluminum tubes is an elongated flexible foil tube which has a heating strip operatively associated therewith.
To complete the assembly, a suitable elongated tubular insulation sleeve respectively surrounds each one of the elongated flexible foil tubes. In this manner, when the heating strips of the foil heaters are energized, heat is transmitted radially inwardly from the foil heaters, to the aluminum tubes, and then to the sanitary cups or sleeves which, in turn, impart heat to the dispensing guns whereby, for example, the semi-solid cheese products, disposed within the cheese dispensing guns, are sufficiently heated to predetermined temperatures so that the cheese products are not only melted such that the cheese products are provided with the requisite fluidity for easy and reliable dispensing, but the heat also renders the cheese products safe for consumption. Other contemplated embodiments of the invention appliance will also be disclosed within the detailed portion of this specification, as well as within the drawings. Still further, a food dispensing station is formed by means of the food warming appliance and the dispensing guns.
Various other features and attendant advantages of the present invention will be more fully appreciated from the following detailed description when considered in connection with the accompanying drawings in which like reference characters designate like or corresponding parts throughout the several views, and wherein:
Referring now to the drawings, and more particularly to
With reference now being made to
A pair of elongated hollow sanitary sleeves or cups 112, fabricated from a suitable thermoplastic material, are adapted to be removably mounted upon the face plate 106 such that the pair of elongated hollow sanitary sleeves or cups 112 respectively extend through the primary and secondary apertures 108,110 defined within the face plate 106 whereby the pair of elongated hollow sanitary cups or sleeves 112 extend into the hollow interior portion of the housing 102. It is to be noted that each one of the elongated hollow sanitary cups or sleeves 112 has a cross-sectional configuration which comprises a primary tubular body portion closed at the distal end thereof, which is not visible in the drawing, while the proximal end of each one of the elongated hollow sanitary sleeves or cups 112 is provided with a primary opening 114 which has a substantially circular configuration that has an external diametrical extent that is slightly smaller than the internal diametrical extent of each one of the primary openings or apertures 108 defined within the face plate 106 such that the primary tubular body portions of the elongated hollow sanitary sleeves or cups 112 can in fact pass through the primary openings or apertures 108 defined within the face plate 106. In a similar manner, it is likewise seen that each one of the elongated hollow sanitary sleeves or cups 112 also has a secondary semi-circular elongated channel portion 116 integrally formed with the lower side wall portion of the elongated hollow sanitary sleeve or cup 112 wherein the channel portion 116 extends the entire axial length of the elongated hollow sanitary sleeve or cup 112. It is to be appreciated that the channel portion 116 of each one of the elongated hollow sanitary sleeve or cup 112 is sized so as to be accommodated within and able to pass through each one of the secondary apertures 110 defined within the face plate 106.
It is lastly seen and to be appreciated that the open proximal ends of each one of the elongated hollow sanitary sleeves or cups 112 is also provided with a radially outwardly projecting circumferentially extending flange or lip 118 such that when each one of the elongated hollow sanitary sleeves or cups 112 is removably mounted upon the face plate 106 of the housing 102, the radially outwardly projecting circumferentially extending flange or lip portions 118 will encounter the face plate 106 such that the extent or depth to which the elongated tubular body portions of the elongated hollow sanitary sleeves or cups 112 can extend into and be disposed internally within the housing 102 is predetermined. It can now therefore be additionally appreciated that the unique configurations of the elongated hollow sanitary cups or sleeves 112 and the openings within the face plate 106, including the primary openings 114 and the channel portions 116 of the elongated hollow sanitary cups or sleeves 112, as well as the configurations of the primary and secondary openings 108,110 defined within the face plate 106, readily permit the insertion and accommodation of the primary and secondary barrel portions 12,12′,20,20′ of the cheese dispensing guns 10,10′, disclosed within
Continuing further, and with reference still being made to
Each one of the pair of elongated flexible tubular foil heaters 122 is provided with a heating strip or heating coil 124 which has a substantially sinusoidal configuration. The heating coils 124 can be embedded within each one of the foil heaters 122 or affixed to external peripheral surface portions of each one of the foil heaters 122. It is also noted that each one of the elongated flexible tubular foil heaters 122 does not comprise a completely closed tubular member, but to the contrary, the lower side wall portion of each one of the elongated flexible tubular foil heaters 122 is provided with an elongated slot 126 which extends throughout the entire axial length of each one of the foil heaters 122 so as to effectively permit the channel members 121 of the aluminum tubes 120 to project therethrough. In order to complete the warming appliance assembly, a pair of elongated insulation tubes 128 are adapted to respectively annularly surround the external peripheral surface portions of each one of the elongated flexible tubular foil heaters 122. In this manner, when the heating strips or coils 124 of the foil heaters 122 are energized, heat is transmitted radially inwardly from the foil heaters 122, to the aluminum tubes 120, and then to the sanitary cups or sleeves 112 which, in turn, impart heat to the dispensing guns 10,10′ whereby, for example, the semi-solid cheese products, disposed within the cheese dispensing guns 10,10′, are sufficiently heated to predetermined temperatures, such as, for example, between 145° F. and 180° F. such that the food or cheese products are not only sufficiently melted whereby the food or cheese products are provided with the requisite fluidity in order to not only permit the easy and reliable dispensing thereof, but the heat also renders the food or cheese products safe for consumption.
In order to fixedly mount the warming appliance assembly, comprising the aluminum tubes 120, the foil heaters 122, and the insulation tubes 128, within the warming appliance housing 102, a front mounting plate 130 is adapted to be fixedly mounted within the front end portion 132 of the warming appliance housing 102 by, for example, means of suitable mounting brackets and fasteners, not illustrated. It is also note that the front mounting plate 130 is provided with a pair of primary and secondary apertures or slots 134,136, which are similar to the primary and secondary apertures or slots 108,110 formed within the face plate 106 so as to similarly accommodate the passage of the tubular body portions of the sanitary cups or sleeves 112 as well as the channel portions 116 of the sanitary sleeves or cups 112. In a similar manner, it is noted that a rear mounting plate 138 is adapted to be fixedly secured within a rear end portion 140 of the warming appliance housing 102 by means of mounting brackets 142 which can be fixedly secured to internal surface portions of the rear end portion 140 of the warming appliance housing 102 by means of suitable fasteners, not shown. It is noted that the rear mounting plate 138 has a pair of circular apertures 144 defined therein, and that the distal end portions of the elongated aluminum tubes 120 have plugs 146 disposed therein. The plugs 146 are preferably fabricated from a resilient insulative material, such as, for example, a suitable rubber or neoprene, so as to effectively prevent heat from being lost axially away from the elongated aluminum tubes 120 whereby the heat will effectively be forced to radiate radially inwardly into contact with the sanitary sleeves or cups 112 so as to thereby heat the same which will, in turn, serve to heat the dispensing guns 10,10′ when the dispensing guns 10,10′ are disposed within the sanitary sleeves or cups 112. It is also seen that the plugs 146 have circular bosses 148 which are integrally formed therewith and which project axially away from the plugs 146, and toward the rear mounting plate 138, whereby it can be appreciated that these bosses 148 of the plugs 146 are adapted to be inserted within the circular apertures 144 of the rear mounting plate 138 and will engage the inner surface portion of the distal or rear end plate 104 of the warming appliance housing 102. In this manner, the entire warming appliance assembly, comprising the aluminum tubes 120, the foil heaters 122, and the insulation tubes 128, are properly positioned within the warming appliance housing 102.
It is lastly noted, with reference still being made to the explosive view of
Lastly, an operator interface or control panel 158 is mounted upon the surface portion of the printed circuit board mounting plate 154 that is disposed opposite the surface portion of the printed circuit board mounting plate 154 upon which the printed circuit board 152 is mounted. The operator interface or control panel 158 may optionally have various control buttons, not shown, disposed thereon, such as, for example, START and STOP buttons for energizing or de-energizing the flexible foil heaters 122, a thermostatic control for predetermining the temperature to which the flexible foil heaters 122 are to attain so as to properly heat the aluminum tubes 120 and, in turn, the elongated sleeves or cups 112 for, in turn, imparting heat to the food or cheese dispensing guns 10,10′, so as to in fact achieve the desired melting of the cheese or food product, as well as to render such cheese or food product safe for consumption.
While the foregoing has described one embodiment of the present invention food warming appliance, different variations, modifications, or other embodiments of the present invention are possible in light of the above or similar teachings. For example, as disclosed within
With reference lastly being made to
The elongated heated rod 214 is adapted to be electrically heated by means of a suitable electrical power source or power supply 220 which is electrically connected to the support base 216, and the support base 216 is, in turn, electrically connected to the heated rod 214. When the dispensing gun 202 is inserted into the appliance housing 212, the elongated heated rod 214 will be inserted into the blind bore 204 defined within the gun 202 whereby the elongated heated rod 214 will serve to impart sufficient heat to the internal peripheral wall portion 205 of the dispensing gun 202 which will, in turn, impart sufficient heat to the food product or cheese disposed within the plastic pouch 206 so that the food product or cheese is sufficiently melted and ready to be dispensed. The dispensing gun 202 can then be removed from the appliance housing 212, and disengaged from the elongated heated rod 214, where-upon actuation of the trigger mechanism 222 of the dispensing gun 202, the food product or cheese can be dispensed. It is also envisioned that the dispensing gun 202 and the appliance housing 212 can be provided with suitable electrical connectors or sensors such that the heated rod 214 is only energized when the dispensing gun 202 is disposed within the appliance housing 212, and is de-energized when the dispensing gun 202 is removed from the appliance housing 212. In addition, it is noted that the dispensing gun 202 has an annular-shaped pusher-plate member 224 such that when the trigger mechanism 222 is actuated, the annular pusher-plate mechanism 224 can move within the gun barrel 203 so as to incrementally compress the annular or tubular plastic pouch 206.
It is to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.