This disclosure relates generally to cleaning devices and, more particularly, to cleaning devices for footwear.
The outsole of footwear is the exposed part of the sole that is to be disposed in contact with the ground. Outsoles are made from one or more materials (e.g., polyurethane, urethane, nitrile rubber, styrene butadiene rubber, leather, etc.) to provide a desired coefficient of friction for the intended use(s) of the footwear, and/or to provide a desired appearance, and are configured (e.g., tread pattern(s), tread spacing(s), cleat width(s), channel width(s), etc.) to provide a desired degree of grip, durability and configuration (e.g., a predetermined heel-toe drop, etc.) for such intended use(s).
It is not uncommon for treads footwear having treads and/or cleats to become clogged with debris (e.g., mud, clay, grass, organic matter and/or inorganic matter), such as during precipitation or in the hours or days following precipitation. Whether at athletic fields, parks, yards, mountains, fields or in the suburbs, the presence of debris in the treads and/or around and about the cleats significantly diminishes the performance of the footwear. For instance, clogged treads may prevent water from being properly dispersed throughout the tread pattern and may increase the probability that the outsole will hydroplane and clogged cleats may prevent the cleats from securing proper purchase in the ground during movement, comprising the traction of the footwear and the distribution of pressure, which in turn adversely affects footwear performance (e.g., slipping is increased, speed is decreased, etc.).
Accordingly, when the treads and/or cleats of footwear become fully and/or partially clogged or occluded with debris, the wearer of the footwear or another party (e.g., a parent, a coach, a friend, a teammate, etc.) may be required to attempt to remedy the problem by removing as much debris as possible with whatever implement (e.g., screwdriver, a stick, a small rock, a key, a finger, etc.) is readily available. In some instances, the wearer must remove the footwear to facilitate the cleaning. In some instances, the wearer must also apply a liquid (e.g., water, etc.) to facilitate removal of the debris, such as by scrubbing an outsole under running water in a sink.
While the invention is susceptible to various modifications and alternative forms, an example is presented in the above-noted figures and is described in detail herein. It is to be understood, however, that the invention is not intended to be limited to the particular form disclosed. Rather, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims. Use of the same reference number in different figures and/or in the accompanying written description is used to denote the same part or like parts.
The example footwear cleaning device described herein is a versatile implement able to effectively and assuredly remove debris (e.g., mud, clay, grass, organic matter and/or inorganic matter) from footwear (e.g., outsoles, heel, shank, foxing, midsole, heel stabilizer, heel counter, mudguard or toe cap, etc.). The example footwear cleaning device is configured to remove such debris to restore the footwear, in whole or in part depending on the degree of cleaning effected, to its original (pre-debris) performance level.
The example footwear cleaning device is a vast improvement over the sticks, stones, and screwdrivers currently used to remove debris from footwear. In some examples, the example footwear cleaning device includes a three-in-one tool, a four-in-one tool, or a five-in-one tool providing a variety of implements configured to clean or otherwise dislodge debris from footwear. In some examples, such as the example depicted in
While the footwear cleaning device 100 is described below, by way of example, in relation to athletes (e.g., athletes who play on natural turf fields and suffer from issues with mud clogging up cleats), the footwear cleaning device 100 is also adept for use with work boots, garden boots, hiking boots and/or winter boots.
In the illustrated example, the footwear cleaning device 100 is a unitary part formed from a plastic or polymer(s). In some examples, the footwear cleaning device 100 is formed via injection molding using a conventional injection molding system (e.g., a screw-based machine having gradual transition zone(s)). In an example injection molding process, an example first step includes clamping shut or otherwise mechanically locking closed a mold defining a mold cavity having a shape of the example footwear cleaning device 100 or another configuration of footwear cleaning device 100 in accord with the concepts disclosed herein. An example second step includes heating an example thermoplastic or thermosetting polymeric material at a temperature and for a time appropriate to the selected material(s) and injecting the heated material into the mold cavity when the material(s) has an appropriate melt viscosity and flow characteristics.
In some examples, the material(s) used to form the footwear cleaning device 100 includes a thermoplastic polyetherester elastomer, such as Hytrel® TPC-ET thermoplastic elastomer resin or a Delrin® acetal homopolymer resin manufactured by DuPont of Wilmington, Del. In an example where the material used to form the footwear cleaning device 100 is Hytrel®, the melt temperature for an example 7246 Grade Hytrel®, is 424° F. and the temperature at which complete melting occurs is 450° F. An example second step may include, accordingly, heating of the Hytrel® to a temperature between about 465° F.−500° F. In some examples, following injection of the Hytrel® into the mold cavity, the dwell temperature may be maintained at an elevated temperature (e.g., 110° F.−140° F.) to help retard cooling and minimize shrinkage and the dwell pressure can be set equal to the injection pressure to maximize packing and hardness. In some examples, the material(s) forming the footwear cleaning device 100 have a Rockwell Hardness between about R90-R150 (e.g., R118).
In an example third step, the material filling the mold cavity is held at a predetermined temperature and at a predetermined pressure (i.e., the dwell or molding temperature and pressure) for a predetermined period of time (i.e., the dwell or molding time). In an example fourth step, following the dwell, the material filling the mold cavity is allowed to cool and solidify. In an example fifth step, after the material filling the mold cavity has cooled and solidified, the mold is opened to enable removal of the formed part (i.e., the footwear cleaning device 100), following which the formed part removed from the mold cavity in an example sixth step.
In some examples, the head 110 is removably attached to the handle, such as via a mechanical fastener (e.g., a threaded connection, a male/female connector, etc.). In such examples, different heads 110 having different combinations of tools, may be attached to the handle 105.
In the example of
In use, the spikes 115 may be used to remove debris from bumpy surfaces of the outsole or other portion(s) of the footwear, the cleat cleaning tool 120 may be used to clean between and around cleats of the outsole, the digging tool 125 may be used to remove rocks or dried mud (e.g., from within treads, etc.), the scraping tool 130 edge(s) (e.g., a flat edge, etc.) may be used to scrape off flat surfaces, and the bristles 135 may be used to brush away excess debris
In some examples, one or more of the spikes 115, the cleat cleaning tools 120, the digging tool 125, the scraping tool 130 and/or the bristles 135 are removable in whole or in part. For example, the four cleat cleaning tools 120 depicted in
In the example of
In the example of
In some examples, a width of the cleat cleaning posts 150 in a direction along a length of the footwear cleaning device 100 is about 0.34″. In some examples, the cleat cleaning posts 150 have a rectangular cross-sectional shape, a square cross-sectional shape, a circular cross-sectional shape, an oval or elliptical cross-sectional shape, or other polygonal or curvilinear shape.
While
In the example of
In some examples, an overall length of the example footwear cleaning device 100 is between about 8.32″-8.36.″ In some examples, the handle 105 is about 3.95″ long and an overall length of the head 110 from the handle 105 to a distal end of the digging tool 125 is about 4.4″. In some examples, an overall width of the head 110 from distal ends 145 of the spikes 115 to the second edge 176 of the scraping tool 130 is between about 2.24″-2.46″. In some examples, the scraping tool 130 extends outwardly from the head 100 by about 0.46″.
In the example of
In the example footwear cleaning device 100 of
In some examples, the digging tool 125 is integrated into the handle 105, such as at the end of the handle 105. In some examples, the digging tool 125 is movable. For instance, the digging tool 125 may be connected to the head 110 by a hinge enabling the digging tool 125 to be moved from a stowed position to an operable, locked and deployed position. In some examples, the digging tool 125 is removable and may include, for example, a digging tool 125 in the form of a pick that is removably housed within a chamber formed in the handle 105.
The depicted digging tool 125 extends outwardly from the head 110 (e.g., from the third side 138 and/or the fourth side 139) by about 0.55″ and, as shown, is integrated with the first edge 175 of the scraping tool 130. In some examples, the digging tool 125 is separate from the scraping tool 130. The first edge 175 of the scraping tool 130 is disposed about 0.41″ from the fourth side 139 and/or fourth wall 172 of the head 110. In some examples, a height or thickness of the first edge 175 is about 0.18″. In some examples, a height or thickness of the scraping tool 130 between the first edge 175 and the fourth side 139 and/or the fourth wall 172 is about 0.18″. In some examples, a height or thickness of the scraping tool 130 tapers from a first thickness greater than about 0.18″ at the fourth side 139 and/or the fourth wall 172 to about 0.18″ at the first edge 175. In some examples, the taper is between 1°-5° (e.g., 3°). In some examples, the first edge 175 is flat. In some examples, the first edge 175 is angled or beveled (e.g., a convex edge, a sabre edge, a chisel edge, a Scandi edge, a V-edge, a double beveled edge, etc.).
The second edge 176 of the scraping tool 130 is disposed about 0.41″ from the fifth side 141 and/or fifth wall 173 of the head 110. In some examples, a height or thickness of the second edge 176 is about 0.18″. In some examples, a height or thickness of the scraping tool 130 between the second edge 176 and the fifth side 141 and/or fifth wall 173 is about 0.18″. In some examples, a height or thickness of the scraping tool 130 tapers from a first thickness greater than about 0.18″ at the fifth side 141 and/or fifth wall 173 to about 0.18″ at the second edge 176. In some examples, the second edge 176 is flat. In some examples, the second edge 176 is angled or beveled (e.g., a convex edge, a sabre edge, a chisel edge, a Scandi edge, a V-edge, a double beveled edge, etc.). The first edge 175 may be similar to, or different than, the second edge 176. In some examples, the second edge 176 is radiused at the example third edge 177, which merges into the head 110 in a region where the head 110 connects to the handle 105. In some examples, the third edge 177 is chamfered. In some examples, the third edge 177 is substantially perpendicular to the head 110 and/or the second edge 176.
As is best shown in
In other examples, the longitudinal center-to-center spacing of the bristles 135 may be less than or greater than the example of 0.40″ and the lateral center-to-center spacing of the bristles 135 may be less than or greater than the example of about 0.24″. The bristles 135 may be disposed in one or more patterns or arrays. For example, the bristles 135 include a first set of bristles 135 in a first portion of the head 110 and include a second set of bristles 135 in a second portion of the head 110. The first set of bristles 135 and the second set of bristles 135 may have the same characteristics (e.g., pattern, dimensions, material, etc.) or different characteristics.
In some examples, the bristles 135 are of uniform height. For example, all of the bristles 135 are of a height between 0.50″ and 1.0″ (e.g., 0.56″, 0.63″, 0.75″, etc.). In some examples, the bristles 135 include bristles 135 of more than one height. For example, a first set of bristles has a height of 0.63″ and a second set of bristles has a height of 0.75″. In some examples, a height of adjacent bristles 135 alternates. For example, the head 110 includes bristles 135 having a first height (e.g., 0.75″, etc.) that are adjacent to bristles 135 having a second height (e.g., 0.63″, etc.). In some examples, a bristle 135 having a second height is surrounded by adjacent bristles 135 of a first height.
In use, the user grips the handle 105, selects a tool to use from amongst the plurality of tools provided by the footwear cleaning device 100 (e.g., the example spikes 115, the example cleat cleaning tools 120, the example digging tool 125, the example scraping tool 130 and the example bristles 135) and applies the selected tool to debris on the footwear to be cleaned, such as by rubbing the selected tool in a single direction along a surface to be cleaned or by rubbing the selected tool back and forth along a surface to be cleaned. If necessary, the user may then select another tool to use from amongst the plurality of tools provided by the footwear cleaning device 100 (e.g., another one of the example spikes 115, the example cleat cleaning tools 120, the example digging tool 125, the example scraping tool 130 and the example bristles 135) and proceed to apply the selected another tool to debris on the footwear to be cleaned.
Although certain example methods, devices and articles of manufacture have been disclosed herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, devices and articles of manufacture fairly falling within the scope of the claims of this patent.
This patent is a non-provisional application that claims priority to U.S. Provisional Application Ser. No. 62/448,542, which was filed on Jan. 20, 2017, and which is hereby incorporated herein by reference in its entirety.
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