The present invention relates generally to an article of footwear, and in particular to a customization kit for an article of footwear.
Tuhkru et al. (U.S. Patent Application Publication Number 2006/0049181) teaches a perfect fit system for leather shoes. Tuhkru teaches a system that uses two heating bags filled with sea salt. Tuhkru teaches microwaving the bags for several minutes and then placing the bags inside of a pair of shoes. The shoes can be placed in a heat conservation bag. The process is completed by cooling the heated shoes on the foot.
Laberge (U.S. Pat. No. 4,964,229) teaches a method and apparatus for vacuum molding multi-layer footwear. Laberge teaches multi-layer footwear formed of laminated layers of material. The layers are capable of being heating to a degree at which the footwear, when placed in a vacuum bag or compression chamber, is molded to adopt the shape of the foot inside the footwear. The footwear is heated to the point where the synthetic components of the layers of material are flexible under thermoforming conditions.
Simonsen (U.S. Pat. No. 3,848,287) teaches a method and apparatus for custom molding boots and shoes. Simonsen teaches a boot or shoe formed of a thermoplastic material. To better conform it to the wearer's foot, the wearer puts his foot within the boot and places it within a bag of a plastic material having a melting temperature higher than the molding temperature of the boot. A vacuum line is also placed within the bag and the top of the bag is sealed around the user's leg.
The related art lacks provisions for allowing a user to easily customize an article of footwear. There is a need for a design that addresses this problem of the related art.
In one aspect, the invention provides a stand for holding an article of footwear in a steam environment, comprising: a first member; a second member; the first member further including a first center projection and at least two engaging slots; the second member further including a second center projection and at least two receiving slots; wherein the first member and the second member each have a flattened position and a folded position along a longitudinal axis; and wherein the first member in the folded position is attached to the second member in the folded position by engagement of the at least two engaging slots with the at least two receiving slots.
In another aspect, the invention provides a stand for holding an article of footwear in a steam environment, comprising: a first member including a first center projection, a first arm, a second arm, and at least two engaging slots; a second member including a second center projection, a third arm, a fourth arm, and at least two receiving slots; wherein the first member and the second member each have a flattened position and a folded position along a longitudinal axis; wherein the first member in the folded position is attached to the second member in the folded position by engagement of the at least two engaging slots with the at least two receiving slots; and wherein the first arm and the second arm extend outward from the first member at a first alignment and the third arm and the fourth arm extend outward from the second member at a second alignment.
In another aspect, the invention provides kit of parts, comprising: a container; a stand for holding an article of footwear in a steam environment; a steaming bag configured to cover the article of footwear and the stand in the steam environment; and wherein the stand includes: a first member including at least two engaging slots; a second member including at least two receiving slots; wherein the first member and the second member each have a flattened position and a folded position along a longitudinal axis; and wherein the first member in the folded position is attached to the second member in the folded position by engagement of the at least two engaging slots with the at least two receiving slots.
Other systems, methods, features and advantages of the invention will be, or will become, apparent to one of ordinary skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description and this summary, be within the scope of the invention, and be protected by the following claims.
The invention can be better understood with reference to the following drawings and description. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. Moreover, in the figures, like reference numerals designate corresponding parts throughout the different views.
In some embodiments, footwear customization kit 100 may used by a customer at home. For example, in some cases, a customer could purchase footwear customization kit 100 at a retail location and bring kit 100 home. In other cases, kit 100 may be shipped to an address associated with the customer. In other embodiments, footwear customization kit 100 could be used at any other location, such as a retail store or a kiosk.
Kit 100 may include container 102, which is shown in a closed position in
Referring to
First article of footwear 202 and second article of footwear 204 may be oriented for a left foot and a right foot, respectively. For purposes of clarity, the following detailed description discusses first article of footwear 202, but it will be understood that each of the features discussed for first article of footwear 202 could also apply to second article of footwear 204. Furthermore, first article of footwear 202 may also be referred to as article 202 throughout the remainder of this detailed description.
A footwear customization kit 100 can include provisions to facilitate steaming an article of footwear for modifying one or more customizable portions. As shown in
In some embodiments, first member 502 and second member 504 of stand 500 may be configured to fit within container 102. In other words, the dimensions of first member 502 and second member 504 may be selected to allow stand 500 to be packed within container 102 in an unassembled state. In particular, first member 502 and second member 504 may be oriented so that the longer portions extend along the length of container 102.
For consistency and convenience, directional adjectives are employed throughout this detailed description corresponding to the illustrated embodiments. The term “longitudinal” as used throughout this detailed description and in the claims refers to a direction extending a length or major axis of an article. In some cases, the longitudinal direction may extend from a forefoot portion to a heel portion of the article. Also, the term “lateral” as used throughout this detailed description and in the claims refers to a direction extending a width or minor axis of an article. In other words, the lateral direction may extend between a medial side and a lateral side of an article. Furthermore, the term “vertical” as used throughout this detailed description and in the claims refers to a direction generally perpendicular to a lateral and longitudinal direction. For example, in cases where an article is planted flat on a ground surface, the vertical direction may extend from the ground surface upward. In addition, the term “proximal” refers to a portion of a footwear component that is closer to a portion of a foot when an article of footwear is worn. Likewise, the term “distal” refers to a portion of a footwear component that is further from a portion of a foot when an article of footwear is worn. It will be understood that each of these directional adjectives may be applied to individual components of an article, such as an upper and/or a sole structure.
Referring to
Article 202 can include sole structure 224. In some embodiments, sole structure 224 may be configured to provide traction for article 202. In addition to providing traction, sole structure 224 may attenuate ground reaction forces when compressed between the foot and the ground during walking, running or other ambulatory activities. The configuration of sole structure 224 may vary significantly in different embodiments to include a variety of conventional or non-conventional structures. In some cases, the configuration of sole structure 224 can be configured according to one or more types of ground surfaces on which sole structure 224 may be used. Examples of ground surfaces include, but are not limited to: natural turf, synthetic turf, dirt, as well as other surfaces.
Sole structure 224 extends between the foot and the ground when article 202 is worn. In different embodiments, sole structure 224 may include different components. For example, sole structure 224 may include an outsole, a midsole, and/or an insole. In some cases, one or more of these components may be optional.
Article 202 can be configured with one or more customizable portions. The term “customizable portion” as used throughout this detailed description and in the claims refers to a portion with characteristics that can be customized. Examples of such characteristics include, but are not limited to, size, shape, material properties (such as rigidity and/or flexibility) as well as other properties. In an exemplary embodiment, a customizable portion may a portion with a size and/or shape that can be adjusted. In addition, in some cases, the material properties of a customizable portion could also be adjusted.
The characteristics of customizable portions can be varied in different ways. In some embodiments, a customizable portion can be varied through a curing process. In other words, the customizable portion may be heated above a predetermined temperature and modified before cooling the customizable portion so that the modifications are retained. In other embodiments, the characteristics of customizable portions can be varied through the use of pressure, chemical additives or other known methods of changing the characteristics of material including the size, shape, rigidity, flexibility and/or other properties. In still other embodiments, a combination of heat, pressure and/or chemicals could be used to modify the customizable portion.
Generally, article 202 can comprise one or more customizable portions. In some embodiments, sole structure 224 may be associated with one or more customizable portions. In other embodiments, upper 222 may be associated with one or more customizable portions. In some cases, a customizable portion may be associated with a forefoot portion 10, midfoot portion 12 and/or heel portion 14 of upper 222. In other cases, a customizable portion may be associated with any combination of different portions of upper 222. In an exemplary embodiment, upper 222 may include customizable portion 220. In particular, customizable portion 220 may extend through a substantial majority of upper 222. In some cases, customizable portion 220 may coincide with upper 222. Using this arrangement, upper 222 may be custom shaped to the specific geometry of the foot of a user to enhance comfort and fit.
In different embodiments, customizable portions can be made from any known materials or combination of materials. Examples of materials that may be used include, but are not limited to: any kind of thermoset polymers, thermoplastics, thermoset resins (such as epoxy, vinlyester and polyster), synthetic leathers including poromeric leathers and lorica, as well as any other kinds of materials with customizable characteristics. In an exemplary embodiment, a customizable portion may be constructed as a synthetic leather comprising two polymer layers that sandwich a canvas sheet. Moreover, a glue used to bond the polymer layers to the canvas may be configured with a relatively low melting point. When steamed, this glue can stretch or shrink to accommodate a customized shape. Although the current embodiment discusses a three-layered construction, other customizable portions could incorporate any other number of layers including a single layer construction.
In order to modify customizable portion 220, article 202 may be heated above a predetermined temperature. For example, in embodiments where a customizable portion may transition between a crystalline phase and a liquid like phase, the predetermined temperature can be a glass transition temperature. In some cases, the glass transition temperature is useful in characterizing amorphous solids such as plastics or similar materials that may not have a true melting point. However, in other cases, the predetermined temperature can be some other temperature at which a customizable portion may become substantially more deformable. In some cases, article 202 may be placed in an oven. In other cases, article 202 may be heated using steam. In an exemplary embodiment, article 202 may be heated in any steam environment. A steam environment can be created in different ways. In some cases, a steam environment can be created using a pot with water that may be boiled to create steam. In other cases, any other devices or mechanisms for creating steam can be used. By selecting materials for a customizable portion that become substantially more deformable at temperatures less than or equal to the temperature of steam, a customizable portion can be activated by applying steam to an article of footwear.
Referring back to
In some embodiments, the shapes of first peripheral portion 302 and second peripheral portion 304 may vary. In some cases, first peripheral portion 302 and second peripheral portion 304 may be substantially rectangular portions or strip like portions with constant widths. In other cases, first peripheral portion 302 and second peripheral portion 304 may have variable widths. In an exemplary embodiment, for example, first end portions 336 of first peripheral portion 302 and second peripheral portion 304 may be substantially wider than second end portions 338 of first peripheral portion 302 and second peripheral portion 304. In other words, first peripheral portion 302 and second peripheral portion 304 are much larger at first end portions 336 than at second end portions 338. Moreover, this arrangement may provide central portion with a width that tapers from the widest point at third peripheral edge 323 to the narrowest point at fourth peripheral edge 324.
Steaming bag 300 may comprise a substantially elastic material that can be expanded and collapsed when filled with fluids or solid materials. In a first position, steaming bag 300 may have a substantially flat or planar geometry. Furthermore, steaming bag 300 may obtain a three dimensional geometry when filled with a solid object or fluid.
The two dimensional shape corresponding to the first position of steaming bag 300 can vary in different embodiments. In some cases, steaming bag 300 may have a substantially rectangular shape. In other cases, steaming bag 300 may have an approximately trapezoidal shape. Examples of other shapes for steaming bag 300 include, but are not limited to rounded shapes, triangular shapes, polygonal shapes, regular shapes, irregular shapes as well as any other kinds of shapes. In an exemplary embodiment, steaming bag 300 has an approximately trapezoidal shape.
In a second, or expanded, position of steaming bag 300, first side 330 and second side 332 (which is disposed opposite of first side 330) of steaming bag 300 may be separated at central portion 306. In other words, central interior cavity 310 may expand outwardly. In some cases, central portion 306 may have an approximately conical shape when expanded. In contrast to central portion 306, first peripheral portion 302 and second peripheral portion 304 may retain a substantially flattened geometry in this second position. In particular, first side 330 and second side 332 may not separate at first peripheral portion 302 and second peripheral portion 304. Instead, first side 330 and second side 332 may be fixedly attached to one another at first peripheral portion 302 and second peripheral portion 304. This arrangement allows first peripheral portion 302 and second peripheral portion 304 to be used as handles for steaming bag 300. In particular, first peripheral portion 302 and second peripheral portion 304 may retain substantially flattened geometries that may be easier to grasp than central portion 306.
The arrangement discussed here can also provide differing thermal properties for various portions of steaming bag 300. In some cases, first peripheral portion 302 and second peripheral portion 304 may have lower temperatures in a steam environment than central portion 306. This may occur as central portion 306 is filled with steam and thereby heated to a greater temperature than first peripheral portion 302 and second peripheral portion 304 which are not filled with steam.
In some embodiments, steaming bag 300 can include additional provisions for facilitating ease of use. In some cases, steaming bag 300 can include one or more holes that are easily grasped by a user. In an exemplary embodiment, steaming bag 300 can include first grasping hole 340 and second grasping hole 342 that are disposed on first peripheral portion 302 and second peripheral portion 304, respectively. In some cases, first grasping hole 340 and second grasping hole 342 may be disposed adjacent to fourth peripheral edge 324.
As seen in the Figures, container 102 comprises a convenient way of storing each of the components of kit 100. In some cases, each of the components discussed above can be packed into container 102 in the manner illustrated in
A footwear customization kit may include provisions for instructing a user about how to customize an article of footwear. In the current embodiment, kit 100 can include set of instructions 400. Generally, set of instructions 400 can be supplied in any format. In some cases, set of instructions 400 may be a printed copy of instructions. For example, in one embodiment, set of instructions 400 could be provided as a booklet that is packed within container 102. In other cases, set of instructions 400 may be associated with a digital storage device. Examples of digital storage devices include, but are not limited to CDs, flash drives, memory disks as well as other types of digital storage devices. In an exemplary embodiment, set of instructions 400 may be given as a set of printed directions. Although the current embodiment illustrates set of instructions 400 as being located on interior surface 402 of lid 106, in other embodiments, set of instructions 400 could be disposed on another portion of container 102. Furthermore, in some cases, set of instructions 400 could be printed in a separate sheet and stored within container 102 rather than being affixed to a portion of container 102. In some embodiments, the instructions may be placed on portions of the device itself, for example, the instructions may be placed on steaming bag 300. In other embodiments, a notice may be placed on the device itself, for example, steaming bag 300, which informs the user to read and follow the instructions. It is possible to provide the instructions in more than one location, for example, set of instructions 400 may be both located on lid 106 and provided as a booklet packed in container 102.
Referring now to
In some cases, set of instructions 400 can include pictures. In other cases, set of instructions 400 can include written instructions. In other cases, set of instructions 400 can include a combination of pictures and written instructions. Moreover, it will be understood that the instructions discussed and shown in
Referring now to
In some embodiments, the first arm shape and the second arm shape may include an initial angle. As shown in
In the exemplary embodiment shown in
In different embodiments, the shape of first member 502 and second member 504 may vary. First member 502 and second member 504 may have an approximately two dimensional shape. Examples of different shapes for first member 502 and/or second member 504 include, but are not limited to, rounded shapes, rectangular shapes, polygonal shapes, regular shapes, irregular shapes as well as any other kind of shapes. In the current embodiment, first member 502 and second member 504 may have an approximately symmetrical shape along the longitudinal axis. In addition, first center projection 520 and second center projection 560 may have an approximately two dimensional shape that extends from the respective base portions of first member 502 and second member 504 in a perpendicular manner. Examples of different shapes for first center projection 520 and second center projection 560 include, but are not limited to any of the shapes discussed above for first member 502 and second member 504.
Referring to
In some embodiments, first member 502 may include first arm 522 and second arm 524. In different embodiments, first arm 522 and second arm 524 may include one or more ridges running along the bottom side forming valleys for resting against an outer periphery of a vessel. In this embodiment, first arm 522 includes first valley 530, second valley 532, third valley 534, fourth valley 536, and fifth valley 538. Similarly, as shown in
As shown in the exemplary embodiment in
In other embodiments, first arm 522, second arm 524, third arm 562, and fourth arm 564 may each include different numbers of valleys for resting against an outer periphery of vessels of different sizes. In the exemplary embodiment shown in the Figures, the ridges are a wave-like shape and form wave-like valleys. In different embodiments, the ridges and/or valleys may be any shape designed to rest against an outer periphery of a vessel, including, but not limited to triangular, square, rectangular, trapezoidal, and various other geometric shapes and shapes of a regular or irregular nature.
Referring back to
As shown in
In this embodiment, first engaging slot 526, second engaging slot 528, first receiving slot 566, and second receiving slot 568 are arranged approximately in vertical orientations. In other embodiments, first engaging slot 526, second engaging slot 528, first receiving slot 566, and second receiving slot 568 may be arranged in different orientations. In an exemplary embodiment, first engaging slot 526, second engaging slot 528, first receiving slot 566, and second receiving slot 568 may extend a similar length along each of first member 502 and second member 504. In other embodiments, first engaging slot 526, second engaging slot 528, first receiving slot 566, and second receiving slot 568 may extend different lengths along first member 502 and second member 504.
Referring again to
Although the current embodiment illustrates a folding crease along the longitudinal axis of first member 502 and second member 504, in other embodiments any other arrangement that provides bending along the longitudinal axis of first member 502 and second member 504 can be used. In other cases, for example, portions of first member 502 and second member 504 could be joined together along the longitudinal axis using a mechanical hinge of some kind.
Referring to
As shown in
Referring to
In different embodiments, stand 500 can be made of different materials. Examples of different materials that could be used include, but are not limited to: metallic materials, polymer materials including plastics and/or rubbers, wooden materials, composite materials, as well as any other kinds of materials. In some cases, a deformable sheet material could be used, such as a deformable plastic sheet material or a deformable metallic sheet material. In other cases, however, stand 500 could be made of any other kind of material. In other embodiments, stand 500 could be made of more than one material. In some cases, stand 500 could be made of a material that can withstand the temperatures associated with the steam environment.
Referring to
As water 602 is boiled, steam 608 can be produced for heating article 202 and specifically customizable portion 220. The components shown here can be assembled in any order. In the exemplary embodiment, stand 500 may be first placed on pot 600. Stand 500 may include first arm 522, second arm 524, third arm 562, and fourth arm 566 for resting against an outer periphery 622 of pot 600 to hold stand 500 above water 602 in the interior portion 620 of pot 600. After stand 500 is disposed over water 602 in pot 600, then article 202 can be placed on stand 500. As previously discussed, first center projection 520 and second center projection 560 of stand 500 may be inserted into throat opening 230 of article 202.
As seen in
In various embodiments, different combinations of first valley 530, second valley 532, third valley 534, fourth valley 536, fifth valley 538, sixth valley 540, seventh valley 542, eighth valley 544, ninth valley 546, tenth valley 548, eleventh valley 570, twelfth valley 572, thirteenth valley 574, fourteen valley 576, fifteenth valley 578, sixteenth valley 580, seventeenth valley 582, eighteenth valley 584, nineteenth valley 586, and twentieth valley 588 on first arm 522, second arm 524, third arm 562, and fourth arm 564 of stand 500 may be used to rest against an outer periphery of vessels of different sizes.
Referring to
In some embodiments, stand 500 may be disposed close to or within water 602. In some cases, therefore, it is desirable that stand 500 comprise a material that will withstand the high temperatures of water 602. In some cases, stand 500 may be capable of being heated above the boiling point of water.
It is desirable that the components are assembled within pot 600 prior to water 602 boiling. Therefore, once the components of kit 100 are assembled within pot 600, a user may turn on burner 604 to heat water 602 and create a steam environment for article 202.
Referring now to
In some cases, vent 316 may be provided to release steam from steaming bag 300. In other cases, however, no vent may be provided on fourth peripheral edge 324. In still other cases, other vents or holes could be provided at different locations on steaming bag 300.
After a predetermined period of time, steaming bag 300 may be removed from article 202 and stand 500. In some cases, a user can grasp first peripheral portion 302 and/or second peripheral portion 304 to avoid grasping central portion 306 directly. With central portion 306 filled with steam, first peripheral portion 302 and second peripheral portion 304 may have substantially lower temperatures than central portion 306. In addition, in some cases, a user may place his or her fingers through first grasping hole 340 and/or second grasping hole 342. This configuration allows a user to remove steaming bag 300 easily in a safe and effective manner.
Referring to
It will be understood that forefoot portion 10, midfoot portion 12 and heel portion 14 are only intended for purposes of description and are not intended to demarcate precise regions of article 202. Likewise, lateral side 16 and medial side 18 are intended to represent generally two sides of an article, rather than precisely demarcating article 202 into two halves. In addition, forefoot portion 10, midfoot portion 12 and heel portion 14, as well as lateral side 16 and medial side 18, can also be applied to individual components of an article, such as a sole structure and/or an upper.
Referring to
Foot 900 is illustrated as inserting into article 202. In contrast to the substantially smooth shape of customizable portion 220, foot 900 has a substantially irregular shape. In this case, foot 900 includes first protrusion 902 and second protrusion 904 associated with medial side 918 and lateral side 916, respectively, of foot 900. These protrusions could be associated with any type of irregularities in the shape of foot 900 including any kinds of bony protrusions, calluses or other types of protrusions.
Referring now to
It should be understood that a customizable portion could adapt to any geometric features of a foot. In some cases, the customizable portion may adapt to protrusions of various kinds. Additionally a customizable portion can adapt to the overall shape and geometry of a foot. For example, in an embodiment where a user has relatively wide arch, a customizable portion comprising a portion of the upper may be configured to expand at the arch to provide a better fit for the user. In other words, a customizable portion can be deformed to accommodate global geometric features of a foot in addition to local geometric features such as protrusions.
In order to ensure that customizable portion 220 is substantially permanently deformed in a manner that corresponds to foot 900, it is desirable that article 202 cool below the predetermined temperature before removing foot 900. In some cases, a user could make a temperature measurement of article 202. In other cases, a user may wait a predetermined period of time before removing article 202 to ensure that article 202 has sufficiently cooled. In some embodiments, a set of instructions could provide information for a user including a desired amount of time for keeping a foot inserted inside an article of footwear.
After article 202 has cooled below the predetermined temperature, foot 900 can be removed from upper 222, as illustrated in
In some embodiments, the process of reshaping a customizable portion may only occur once over the lifetime of an article. In some cases, for example, a customizable portion may be made of a material that can only be cured a single time. In other words, the cycle of heating the customizable portion above a predetermined temperature, deforming the customizable portion and then cooling the customizable portion below the predetermined temperature can only occur once. Such materials may not return to a substantially deformable state after being reheated above the predetermined temperature. In other embodiments, however, the process of reshaping a customizable portion could occur two or more times over the lifetime of an article.
While various embodiments of the invention have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of the invention. Accordingly, the invention is not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.
This application is a divisional application of, and claims priority to, U.S. patent application Ser. No. 12/621,624, which was filed in the United States Patent and Trademark Office on 19 Nov. 2009 and entitled FOOTWEAR CUSTOMIZATION KIT, and issued as U.S. Pat. No. 8,627,528 on Jan. 14, 2014, such prior U.S. Patent Application being incorporated herein by reference in its entirety.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | 12621624 | Nov 2009 | US |
Child | 14136352 | US |