The present invention relates to footwear, and more particularly to a footwear construction having a holding cage that envelops and locks a wearer's foot within the footwear.
There is a variety of performance and hiking shoes available in the market. Many of these shoes include uppers and soles that are constructed from multiple components that are stitched, glued or otherwise fastened to one another along the length of the footwear, from heel to toe. Most of these shoes are constructed with the objective of forming a tight but comfortable envelope around the wearer's foot, to provide a stable and durable enclosure for the foot. Where the shoes include the multiple components fastened one another, over time, or under significant stress, the components can move and stretch relative to one another. As a result, the foot within the enclosure of the upper can move forward in small or sometimes large amounts. In some cases, where the movement is significant, the toes of the foot can forcibly push into a toe box of the upper, thereby causing discomfort particularly when the shoes are used to traverse a downhill contour.
In an attempt to better secure the wearer's foot relative to the sole, some manufacturers produce shoes to include leather or plastic parts that extend upwardly from an arch of the sole to a lacing of the footwear. The lacing envelop and secure the wearer's foot so that the parts are pulled inward against the lateral and medial sides of the wearer's foot in the arch region, with a lacing over the instep. Over time, the parts can begin to pull away from the sole so that even when the lacing is tightened, it does not thoroughly secure the foot to the sole. Further, due to excessive forces generated by the wearer's foot pushing forward on the lacing and pulling the parts, those parts can stretch and/or move, thereby allowing the foot to slide forward over the sole, again resulting in wearer's toes being forced into the toe box and potentially causing discomfort to the wearer.
Accordingly, there remains room for improvement in the area producing footwear that dynamically secures a wearer's foot within that footwear, and prevents the foot from sliding forward to pinch a wearer's toes within the toe box of the footwear.
A footwear construction is provided including an upper having a lacing system, an underfoot support plate, and a holding cage that has support members extending up from the support plate, forming a portion of a cradle around and rearward of a wearer's calcaneus bone. The support members can join with the lacing system so when the holding cage is in a loaded state, the lacing system translates a forward force of a wearer's instep against the holding cage, through the support members so the cradle is pulled toward the calcaneus bone, with the lacing system, to thereby impair the foot from sliding forward over the support plate.
In one embodiment, the holding cage and support plate can be constructed from a common material and can be integrally formed with one another. The support plate can be rigid but flexible and can extend optionally continuously across a full width of the footwear and along a substantial length of the footwear. In some cases, the support plate can extend from toe to heel, and can be disposed above the outsole, between it and the upper.
In another embodiment, the support members can include first and second support members on a lateral side of the footwear, and third and fourth support members on a medial side of the footwear. The first and third members can extend outward from the support plate in a location forward and/or adjacent the calcaneus bone of the wearer. The first and third support members can be free-floating relative to and/or disposed over a lateral exterior surface of the upper. The second and fourth support members can extend from a location located to the rear of the calcaneus bone, forward toward the respective first and third support members.
In still another embodiment, the second and fourth support members can include ends to join with ends of the first and third support members. These ends can be joined with the lacing system.
In yet another embodiment, the second support member and the fourth support member can integrally form a cradle that extends around and rearward of the calcaneus bone of the wearer. Optionally, the cradle can also be integrally formed with the support plate, and can extend upwardly from a rear portion of the support plate.
In even another embodiment, the support plate can be void of any holes or apertures extending completely through the support plate, except in a few select locations, such as under the calcaneus bone and/or in the forefoot.
In a further embodiment, the footwear can be configured such that when a forward force of the wearer's instep is projected against the lacing system, the holding cage attains a loaded state. That forward force is distributed between the first support member and a second support member such that a tension in the second support member relative to a tension in the first support member is a ratio of optionally at least 1.25:1; further optionally at least 1.5:1, yet further optionally at least 2:1. The respective tensions in the third and fourth support members can be distributed in a similar ratio.
In still a further embodiment, the footwear can include a tensioning member, joined with the lacing system, which itself is joined with second, third and fourth support members on opposing lateral and medial sides of the upper. The tensioning member can be operable in a tightening mode in which the laces tighten to thereby pull the holding cage against lateral and medial exterior surfaces of the upper. The tightening also can pull the lacing system toward the cradle and support members, and vice versa, thereby locking the calcaneus bone in place within the cradle between the support members on opposite sides of the upper. The support members also pull the support plate upward to lock the instep and forefoot between the lacing system and the support plate to provide a secure envelop around the wearer's foot.
In yet a further embodiment, the footwear can include a constrictor strap that wraps rearward around an ankle of the wearer. The constrictor strap can be joined with a tensioning member on one side of the upper, and can be free-floating relative to a portion of the exterior surface of the upper. The tensioning member in the tightening mode can simultaneously tighten the constrictor strap around an ankle of the wearer, to further lock the upper to the wearer's ankle.
In even a further embodiment, the tensioning member can include a dial rotatably joined with a base. The base can be fixedly secured to the exterior of one side of the upper. The constrictor strap can include a first end, a distal second end and a central part therebetween. The first end can be secured to the base, the central part can be free-floating relative to and around the rear of the ankle of the wearer. The second end of the constrictor strap can be joined with a lacelet or part of the upper on the opposite side of the upper, where that lacelet is optionally also fixed and stationary relative to the upper.
The current embodiments provide footwear that can dynamically fit a variety of foot shapes and can aggressively and securely envelop and enclose a foot disposed inside the footwear. With the holding cage described herein, a user can utilize a lacing system to positively lock their foot between the lacing system and a cradle formed by support members and/or the support plate. This can prevent the wearer's foot from sliding forward over the support plate of the footwear and subsequently impair the forcing the toes of the wearer's foot into a toe box of the footwear. Where the constrictor strap is included, that too can positively lock the upper around the ankle of the wearer to provide further securement and stabilizing structure to the wearer's ankle.
These and other objects, advantages, and features of the invention will be more fully understood and appreciated by reference to the description of the current embodiment and the drawings.
Before the embodiments of the invention are explained in detail, it is to be understood that the invention is not limited to the details of operation or to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention may be implemented in various other embodiments and of being practiced or being carried out in alternative ways not expressly disclosed herein. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of “including” and “comprising” and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items and equivalents thereof. Further, enumeration may be used in the description of various embodiments. Unless otherwise expressly stated, the use of enumeration should not be construed as limiting the invention to any specific order or number of components. Nor should the use of enumeration be construed as excluding from the scope of the invention any additional steps or components that might be combined with or into the enumerated steps or components.
A current embodiment of the footwear is illustrated in
Although the current embodiment of footwear is illustrated in the context of a hiking shoe or performance shoe, it may be incorporated into any type or style of footwear, including casual shoes, trail shoes and boots, work boots, all-terrain shoes, barefoot running shoes, athletic shoes, running shoes, sneakers, conventional tennis shoes, walking shoes, multisport footwear, boots, dress shoes or any other type of footwear or footwear components. It also should be noted that directional terms, such as “vertical,” “horizontal,” “top,” “bottom,” “upper,” “lower,” “inner,” “inwardly,” “outer”, “outwardly,” “below” and “above” are used to assist in describing the embodiments based on the orientation of the embodiments shown in the illustrations.
Further, the terms “medial,” “lateral” and “longitudinal” are used in the manner commonly used in connection with footwear. For example, when used in referring to a side of the shoe, the term “medial” refers to the inward side (that is, the side facing the other shoe) and “lateral” refers to the outward side. When used in referring to a direction, the term “longitudinal direction” refers to a direction generally extending along the length of the shoe between toe and heel, and the term “lateral direction” refers to a direction generally extending across the width of the shoe between the medial and lateral sides of the shoe. The use of directional terms should not be interpreted to limit the invention to any specific orientation.
Additionally, as used herein, the term “arch region” (or arch or midfoot) refers generally to the portion of the footwear or sole assembly corresponding to the arch or midfoot of the wearer's foot; the term “forefoot region” (or forefoot) refers generally to the portion of the footwear forward of the arch region corresponding to the forefoot (for example, including the ball and the toes) of a wearer's foot; and the term “heel region” (or heel) refers generally to that portion of the footwear rearward of the arch region corresponding to the heel of the wearer's foot. The forefoot region 17, arch region or midfoot region 18 and heel region 19 generally are identified in
The current embodiments of the footwear 10 can include features that are positioned relative to certain bones in a foot F of the wearer W. Referring to
The upper 20 can be in the form of a knitted upper, constructed for example by weaving or knitting techniques, such as circular knitting, flat knitting, Jacquard knitting or other types of knitting. Alternatively, the upper 20 can be manufactured from leather, canvas, nylon, non-woven fabric, plastic sheets or other suitable materials, and may include a liner (not shown) or other accessories. As illustrated in
The instep region 29 can extend over the wearer's instep I, and optionally can include a tongue 29T. The tongue can be a fold-over tongue which is joined with a lateral quarter 29L of the upper 20 and extends across the instep region 29. The tongue 29T can be connected from the toe box 28 all the way to the ankle opening 22 on the lateral side L of the footwear to the lateral quarter 29L. The tongue can extend across the longitudinal axis to generally cover the instep I of the wearer's foot. The toe box also can extend up to a perimeter or boundary 29P of the instep region 29 that can extend from adjacent the toe box 28 and along the medial quarter 29M to the ankle opening 22. The tongue 29T can extend to this perimeter 29P and can be disposed under a portion of the medial quarter 29M to close off the instep region 29 with the tongue 29T. With this fold-over tongue, the instep I of the user's foot can be covered. Optionally, the fold-over tongue can include the opposing edge 29E. The opposing edge 29E can be disposed above or below the perimeter 29P disposed on the medial quarter 29M. Optionally, although not shown, the fold-over tongue 29T can be replaced with a conventional tongue that extends upward from the toe box 28 or vamp of the upper, with gaps on either side separating the tongue from the lateral quarter 29L and the medial quarter 29M.
The upper can include a lower portion having a peripheral allowance 24. This peripheral allowance 24 can be bent inward, extending toward the center of the footwear 10, generally toward a longitudinal axis LA of the footwear from both the lateral and medial sides L and M of the footwear. These peripheral allowances optionally cannot extend all the way to the longitudinal axis LA.
The peripheral allowance 24 can include an interior surface 24I and exterior surface 24E. The exterior surface can be glued, cemented, adhered, stitched or otherwise fastened to the interior surface 64 of the support plate 40 and generally to the frame 60. This interior surface 64 of the support plate can extend inwardly from a lateral side L of the footwear to the medial side M, crossing the longitudinal axis LA in doing so. The interior surface of the support plate 40 can extend across the width W of the support plate or footwear. The interior surface of the support plate can extend along the entire length EL of the footwear 10. Optionally, the support plate 40 can extend continuously from the lateral side L to the medial side M, across the width W and along the length EL of the footwear. In some cases an optional hole 420 can be disposed in the heel region 19 of the footwear. The hole 420 can extend through the support plate in some cases. Other holes 430 (
As mentioned above, the peripheral allowances 24 shown in
As shown in
As noted above, the instep region 29 can include the lacing system 30. As illustrated in
Although shown as closed loop lacelets, the lacelets described herein can be in the form of tubes, or c-channels that are formed on portions of the upper or components of the upper. Some other suitable lace guides for use herein can include those disclosed in U.S. Pat. No. 6,202,953 and 7,591,050 to Hammerslag, both of which are incorporated in their entirety herein.
The lacing system 30 can further include a lace 31 that extends through the system of lacelets as described above. This lace 31 can be continuous and optionally can be in the form of a strand, a cable, a solid core wire, a solid core polymer, a multi-filament layer or polymer, which can be braided, woven, twisted or otherwise configured, a strap, a cord, a filament and combinations of any of the foregoing. This lace can have an indefinite length and can be combined with others laces or strands. Some laces can include wire and/or a synthetic material such as nylon, rayon, polyester and/or a polyacrylic compound.
As shown in
The lace 31 as shown is joined with a tensioning member 35. This tensioning member 35 can be joined with a first base 36 that is itself directly joined with the upper. The first base can be fastened, stitch or otherwise secured optionally to the lateral 27L exterior surface of the upper. The base can be generally stationary, fixed and/or immovable relative to that lateral exterior surface 27L. Of course, the tensioning member 35 can be joined with other portions of the upper in different locations depending on the application. The tensioning member can be offset to the lateral side L of the longitudinal axis LA, disposed near the ankle opening 23. Optionally, the tensioning member 35 and/or base 36 can overlap a portion of the tongue 29T and can be disposed in the instep region 29 of the upper. With the tensioning member 35 disposed on the lateral side L of the footwear 17 generally is out of the way when a user walks. Thus, the tensioning member from a left footwear does not engage or rub against a right footwear or otherwise cause a tripping issue when so located.
The tensioning member 35 can be selectively adjustable so that it can either extend and/or retract the lace 31 of the lacing system 30 of which it is a part. The action can in turn draw the lateral 29L and medial 29M quarters closer to one another generally and the lace 31 can tighten relative to the lacelets, thereby taking the instep 29 downward to snugly and securely engage the instep I of the wearer's foot, locking it in place as described below. As illustrated, the tensioning member 35 can be any reel-type tensioner that spools the lace 31 on or off an internal or external spool or reel during retraction and extension of the lace, respectively, relative to the tensioning member 35. One suitable construction for the tensioning member is disclosed in U.S. Pat. No. 6,202,953 to Hammerslag, which is hereby incorporated by reference in its entirety.
The tensioning member 35 can be in the form of a rotatable and/or ratcheting reel. Tensioning member 35 can include an external knob or control 35K. The control 35K can be manually grasped by a user W and rotated to extend or retract the lace 31. The tensioning member 35 can be constructed to include a clutch and/or a stop mechanism, which can generally limit the tightening of the lace relative to the upper. This can prevent the lace and upper from becoming excessively or unintentionally overtightened. Where the tensioning member 35 is a reel-type tensioner, an optional clutch can engage when a wearer excessively rotates the control. The clutch can ensure that the knob 35K no longer rotates an internal spool. This can ensure the amount of lace that is let out or taken in from the tensioning member 35 remains the same until adjusted again.
As shown in
The central part 73 of the constrictor strap 70 can be constructed so that it is free-floating relative to a portion of the exterior surface. For example, the central part 73 can extend from the first end 71 of the second end 72, but between those ends, the central part 73 can be free-floating relative to the lateral exterior surface 27L and the medial exterior surface 27M, as well as all exterior surfaces of the upper between the strap ends. This is illustrated in
In operation, the constrictor strap 70 can function with the lacing system 30. When the tensioning member 35 is rotated, for example, when the control knob 35K is rotated, this can retract the lace 31 into the tensioning member 35. This in turn causes the lace 31 to become shorter overall. This brings the lacelets on one side of the upper toward the lacelets on the other side of the upper, and, as described below, the support members on one side of the upper generally forward toward the lacing system and instep region. This also pulls the lacing system 30 down toward the instep region 29 and thus toward the instep I of a wearer W. Due to the attachment of the lace to the tertiary lace 59T and the tensioning member 35, and those elements attachment to the first base and the second base, the constrictor strap 70 also is pulled forward toward the instep region 29 and generally toward the instep I of the wearer. As a result, the gap G2 between the central part of the constrictor strap is reduced and decreases, optionally until the interior surface of the constrictor strap engages the exterior surface of the upper. This can continue depending on the amount of tightening of the lace via the tensioning element. In some cases, the tensioning element 35 can be tightened such that the constrictor strap is pulled tightly around the ankle opening 22 toward the ankle A of the wearer W until the ankle is locked in the footwear.
As the lacing system is tightened, the central part 73 of the constrictor strap 70 can slide or move relative to the exterior surface of the upper that lays under the constrictor strap. The first and second ends of the constrictor strap can remain stationary relative to the first and second bases. The constrictor strap also can move inward in direction D as shown in
With reference to
The holding cage 60 can include a second support member 52 that is disposed rearward of the first support member 51. The second support member 52 can extend upward from the support plate 40 from a second location RL that is to the rear of the calcaneus bone C of the wearer W. This second support member 52 can include a first end 52A. The first end 52A can be joined with and/or otherwise form a portion of a cradle 80 of the holding cage. The second end 52B can terminate rearward of the calcaneus bone C of the wearer. Optionally, the ends 52A and 54A of the second 52 and fourth members 54 can be disposed above the ends 51A and 53A of the first 51 and third 53 members. The second support member 52 can extend forward toward the lacing system 30, the instep region 29 and the first support member 51. In particular, the second support member 52 can extend so that the second end 52B is joined within or adjacent the second end 51B of the first support member. These ends can further be joined with the lacing system 30 and/or the secondary lacelet 59L, which in turn is joined with the lace 31 of the lacing system 30. Optionally, when the lacing system 30 is tightened by adjusting the tensioning member 35, the drawing of the lace 31 through the respective eyelets in turn pulls on the secondary lacelets 59L and the respective support members 50 on opposite sides of the holding cage. Thus, the tension in the lacing system is transmitted to all the support members.
The second support member 52 can be free-floating relative to or disposed over the lateral exterior surface. There can be a gap between the interior surface of the second member and the exterior surface, as mentioned above in connection with the constrictor strap. For example, with reference to
The holding cage also can include a fifth support member 55 extending upward from the support plate at a fixed location AL between the first location and the second location. The fixed location AL be located adjacent (lateral of and below) the calcaneus bone C of the wearer W. This fifth support member 55 can be disposed between the first support member 51 and the second support member 52 on the lateral side L. There can be openings or holes disposed between the first support member, second support member and third support member such that the exterior surface 27L is exposed between and through those openings. The fifth support member 55 can extend from a first end 55A to a second end 55B. The second end 55B can be joined integrally with and formed with the second ends 51B and 52B of the other support members. The first end 55A can extend upward from the support plate and can be integrally formed with the support plate. In some cases, this fifth support member 55 can be eliminated. In other cases, it can be integrally formed with and combined with the second support member 52 to form a very wide second support member.
Each of the first 51, second 52, and third 55 support members can be constructed from the material from which the overall frame 60 is constructed. This material can be an elastomer, plastic, thermoplastic, rubber, composite, leather or other materials depending on the application. Generally, a rigid yet somewhat flexible material can be suitable for use with the support members. Optionally, the frame, support members and holding cage as shown can take on a variety of different aesthetic configurations and designs, regardless of whether these features are functional or not.
As mentioned above, the second support member 52 can include a second central support portion 52C. The second central support portion 52C can be operable in a relaxed mode and a tensioned mode, as depicted in
As depicted in
In particular, when the holding cage is in an unloaded state via the wearer traversing a level surface, different from the slope S, the slight curve C1 is evident and visible in the second support member 52. However, the second support member is also operable in the tensioned mode. In this tensioned mode, the second central support portion 52C straightens to achieve the linear shape L1 when the holding cage is in a loaded state via the wearer traversing down the slope S. As a result, the curve C1 in the support member 52 becomes less curved or more linear to achieve a more straight or linear shape L1 when the user traverses down the slope S. The forward force F1 pushes against the lacing system 30 which in turn pulls the support members 52 under force to produce a tension in those members. Because the first end 52A of the support member 52 joined with a cradle 80 that encloses at least a portion of the calcaneus bone C of the wearer's foot, the support member 52 absorbs this force under tension. Because the cradle is locked against the calcaneus bone C, the member 52 can stretch and somewhat reorient itself relative to the exterior surface of the upper. The other support members 51 and 55, as well as the support members 53, 55 and 56 on the medial side M of the footwear can likewise straighten from a slightly curved configuration to a less curved or linear configuration. In some cases, however, the forwardmost support members, for example 51 and 53, do not bend or straighten as much is the second 52 and fourth 54 members because the members 51 and 53 do not store or undergo as much tension as the second 52 or fourth 54 support members.
Put another way, as shown in
With reference to
Optionally, when traversing downward on the slope, the support members also can decrease in distance from the exterior surfaces of the upper over which they lay. For example, as shown in
Further optionally, the fifth 55 and sixth 56 support members on opposite sides of the longitudinal axis LA also can form a portion of the cradle 80. In other cases, the cradle 80 can be formed by the second and fourth members being joined with another plate or piece of material that extends around the rear portion of the calcaneus bone rearward of the calcaneus bone.
In operation, the lacing system 30 and the support members 50 can function to lock the wearer's foot in place by engaging the calcaneus bone C and instep I of the wearer. In particular, when the tensioning member 35 is tightened by rotating the dial or control 35K, the lace 31 is retracted toward the member 35. This causes the lace to tighten, thereby pulling the lacelets toward one another and the longitudinal axis LA. The secondary lacelets 59L are pulled under tension via the lace 31. Because they are joined with the first 51 and third 53 support members, this pulls the support plate 40 upward so the foot is trapped between instep region 29 and the plate 40. However, the tension also is transmitted through the second 52 and fourth 54 support members. The tension in these support members has a horizontal (forward) component as well as an upward component. Then, these members pull the cradle forward under tension to engage that cradle on the rear part of the calcaneus bone. This in turn locks the cradle 80 around the rear of the calcaneus bone C. It also further tightens so that the foot is clenched between the cradle 80 rearward of the calcaneus bone C and the lacing system 30. Where the tensioning member 35 is joined with a constrictor strap, as noted above, the constrictor strap simultaneously can be tightened to grasp the wearer's ankle A; again while the foot is clamped between the instep region and the support plate, and while the calcaneus bone is trapped in the cradle with the instep region pulled back toward the cradle via the laces being tightened.
Directional terms, such as “vertical,” “horizontal,” “top,” “bottom,” “upper,” “lower,” “inner,” “inwardly,” “outer” and “outwardly,” are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. The use of directional terms should not be interpreted to limit the invention to any specific orientation(s).
The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. This disclosure is presented for illustrative purposes and should not be interpreted as an exhaustive description of all embodiments of the invention or to limit the scope of the claims to the specific elements illustrated or described in connection with these embodiments. For example, and without limitation, any individual element(s) of the described invention may be replaced by alternative elements that provide substantially similar functionality or otherwise provide adequate operation. This includes, for example, presently known alternative elements, such as those that might be currently known to one skilled in the art, and alternative elements that may be developed in the future, such as those that one skilled in the art might, upon development, recognize as an alternative. Further, the disclosed embodiments include a plurality of features that are described in concert and that might cooperatively provide a collection of benefits. The present invention is not limited to only those embodiments that include all of these features or that provide all of the stated benefits, except to the extent otherwise expressly set forth in the issued claims. Any reference to claim elements in the singular, for example, using the articles “a,” “an,” “the” or “said,” is not to be construed as limiting the element to the singular. Any reference to claim elements as “at least one of X, Y and Z” is meant to include any one of X, Y or Z individually, and any combination of X, Y and Z, for example, X, Y, Z; X, Y; X, Z; and Y, Z.
Number | Date | Country | |
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Parent | 29643957 | Apr 2018 | US |
Child | 15981234 | US |