The present invention relates to a force element arrangement in relation to a riser joint and method for reducing bending moment in a riser at the connection point to a subsea installation, and more specifically to a riser having a flexible joint.
During subsea hydrocarbon extraction a riser is utilized to establish a conduit between a floating vessel and a subsea wellhead. Due to the fact that the riser at one end is fixed to the structure on the seabed and at the other end to a vessel that is under the influence of wind and waves, the riser is exhibiting stresses as the vessel moves. The riser is held in tension from the vessel and this will result in bending stresses in the riser as the vessel moves. To minimize these bending stresses the riser is equipped with a flex joint and or possibly a bend restrictor at the wellhead. A bend restrictor will resist bending and avoid point stresses at the connector, but will not reduce the bending moment as such. An example of a flex joint as used in the industry is shown in U.S. Pat. No. 5,951,061. Such a joint is designed with a certain stiffness to resist bending and, when bending occurs, to force realignment of the riser back to a neutral position.
A constant bending stress in itself will normally not damage the wellhead since the connector and the wellhead is designed to withstand these forces. However, the bending may be cyclic, due to vessel movements, and these cycles may result in fatigue problems at the wellhead.
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According to the invention the above mentioned problems are reduced and or eliminated by equipping the riser with a joint, a riser with such a joint and a method as defined in the attached claims.
According to the invention there is provided a joint for use in connection with a riser, as defined. The joint will in an installed position form part of the riser, either between two riser sections or between an installation and the riser. The joint has when used in a riser a flow passage through the joint connectable to the flow passage in a riser. The joint comprises flexible means allowing a first end of the joint to be lateral displaced relative a second end of the joint. Such flexible means may be configured in different ways as by having a normal flex joint, possibly a ball joint, a bellow joint or also having a joint comprising a pipe segment which allows a first end of the pipe segment to form an angular displacement in relation to an opposite end of the pipe segment, i.e. a pipe segment which allow bending of the pipe segment, or other joints allowing one part of the riser to move relative the other riser part. The joint is also configured to provide the tension forces in the riser are transferred through the joint, and possibly through the flexible means. The joint therefore should be able to take tension forces and preferably internal pressure of a fluid transferred through a passage through the joint.
According to the invention the riser joint further comprises force means connected to both first and second end. These force means are configured to add a force to the one end when it is moved out of the neutral position. The force added is applied in the same direction as the direction of the movement of the one en out of the neutral position. The force will try to bend the joint further out from a neutral position.
With other words the joint according to the invention is adapted to be connected to a riser for forming part of a riser, possibly as a joint between two riser parts and the joint will then allowed angular displacement of the two riser parts relative each other in the joint due to the flexible means within the joint. According to an aspect the joint may comprise a first anchoring point located adjacent to the first end and a second anchoring point located adjacent a second end, where both anchoring points are being laterally displaced from a joint axis in a neutral position of the joint. The force means are configured to apply a force between the anchoring points, to laterally deflect the one end of the joint away from the joint axis. With a joint axis one should understand an axis running from a center the one end to the centre of the second end. When there is a flow passage through the joint the axis may run from the center of a first end of the passage, at the first end of the joint to the centre of the second end of the passage, at the second end of the joint.
According to an aspect the joint may comprise connection means for connection to a part of a riser relatively stationary and connected to a seabed installation and connection means for connection to a part of a riser allowed to move relative the seabed. By this the joint is connectable to two different riser parts, which will be joined the joint and thereby allowed relative movement between them. According to an aspect the joint and the force means are so configured that in a neutral position of the two parts of the riser the force means provides mainly equal forces around the circumference of the joint and in a non-neutral position provides a force on the two ends of the joint, which force will act to move the ends and the riser parts connected to the end in an installed state of the joint further away from the neutral position. The force element will thereby provide a “negative stiffness” to the joint Stiffness should be understood to be the resistance of an elastic arrangement to deflection or deformation by an applied force. An elastic arrangement will deform under stress, but return to original form. The force means in the joint according to the invention will add a force between the two ends, or the two parts of the riser in a an installed state, such that to move the two ends or parts back to the neutral position this force must be overcome, i.e. it acts as a negative stiffness for the joint or the arrangement, in relation to movements from the neutral position. When the joint forms a part of a riser, when one part of the riser moves out of the neutral position, or has an angled position in relation to the neutral position, the force means will act on the two ends of the joint and thereby on the parts of the riser and at least initially try to increase the angle the end or the part of the riser has formed with the neutral position.
In a neutral position the longitudinal axes of the two parts of the riser or the axes of the ends of the joint may be parallel. With an axis of an end is should be understood to be an axis substantially normal to the surface connectable to another element, or with a passage through the joint the axis of the passage at the end of the passage. It is also possible to envisage a neutral position where the part of the riser which is kept stationary in relation to the seabed, has a longitudinal axis which forms an angle with a vertical axis, and the longitudinal axis of the other riser part in a neutral position is mainly vertical. In such a situation the two different axes of the two parts of the riser, may in a neutral position with the joint connected to the two riser parts, form an angle between them. According to the invention the force means, possibly comprising several force elements arranged around the flexible means of the joint, will in this neutral position, when this is given, provide a force on the two parts of the riser, of the ends of the joint that is mainly equal around the circumference of the joint or riser and thereby keep the two riser parts or two ends of joint in this neutral position. It is when the relative position between the two riser parts or ends comes out of this neutral position that the force means provides a force trying to further move the two riser parts or ends out from the neutral position, thereby providing a negative stiffness to the connection between the two riser parts in the form of the joint according to the invention.
The additional force provided by the force means when the two riser parts are not in the neutral position must be overcome to move the riser parts or ends back to a neutral position. A riser extending between a subsea installation, fixed in relation to the seabed and a floating installation, moving with the changing conditions of waves, wind, will experience that the floating installation has movements in a horizontal direction. This will lead to an angled positioning of a part of a riser, since the subsea installation will not move. In such a condition a joint according to the invention in the riser will be moved from a neutral position, due to the horizontal movement of the floating installation. The force means of the joint according to the invention will then try to bend the joint further in the direction of the movement of the floating installation. This further bending of the joint will cancel out some of the bending moment induced by the horizontal movement of the floating installation in the riser, below the joint according to the invention, and then possibly in the subsea installation thereby extending the life of the subsea installation. Then when the floating installation moves back to its original position this movement will force the joint according to the invention back to its neutral position. The floating vessel and the riser part extending between the joint according to the invention and the floating vessel will have a large mass and therefore easily move the joint according to the invention back to its neutral position and then act against the force induces by the force means of the joint. The riser will normally also be connected to a tension system on the floating installation The floating installation may be a floating platform, a ship, vessel or similar.
According to the invention the joint in relation to the connection between the two riser parts, comprises a force means or a force element arrangement as described that induces bending forces to the connection between the two riser parts or between two ends of the joint, in such a manner that with an angle from the neutral position in the connection or between the two ends of joint the force means or element arrangement will trying to increase this angle. This will render the riser system wherein the joint is used in such a way that the resulting bending stresses at the connection to the subsea installation are reduced.
According to one aspect of the invention the force means or force element arrangement may comprise a system with at least one elastic element, as for instance at least one helical spring. The spring would in one embodiment be arranged in tension between the connecting means of the force element arrangement. In another embodiment the spring may be arranged in compression. There may be one spring arranged extending around the joint or at least three separate springs arranged around the circumference of the joint. There may alternatively be at least one elliptic shaped spring joint between two riser parts, in such an embodiment also forming the flexible means. The elastic elements or springs may be configured as linear or non-linear force inducing elements.
According to another aspect the force means may comprise a system with at least three fluid operated cylinders arranged around the circumference of the riser. According to this aspect there may be a control system regulating the fluid in the fluid operated cylinder in response to the relative position of the two riser parts or it may be configured as a passive system with an accumulator in the system. The hydraulic cylinders may be hinged to connection means attached to the ends of the joint and arranged with their axis of movement parallel to a fluid passage through the joint, perpendicular to the fluid passage through the joint or in an arrangement forming a mainly conical shape around the flexible means of the joint.
According to yet another aspect the force means may comprise a system with magnets arranged around the riser parts. In one embodiment these magnets may be electromagnets and there may be a source of electricity which is regulated in a control system in response to the relative position of the two riser parts, in another embodiment there may be permanent magnets or a combination.
According to an aspect of the invention the force means or force element arrangement may be formed as an integral part of the joint or as separate part removable attached to a riser joint. This gives the possibility of providing existing riser joint with force means to form a joint according to the invention.
One may have combinations of the features as mentioned above, another possibility is to form the joint with at least one permanently bended pipe segment between two swivels, where the swivels form connection means to the riser at the two ends of the joint. By having movements between the swivels and the bended pipe segments one allows and can regulate the angular relationships between the different parts of the joint and thereby the bending moments that occur in the joint, and thereby be adding a bending force to the joint as a consequence of angular deviation in the riser. The bended pip segments and swivels, forms in this embodiment the flexible means of the joint according to the invention. The swivels may be controlled by motors with crown wheels to control the movement of the bended pipe segment in relation to the rest of the riser, these elements are then forming the force means and these are connected to the ends of the joint through the swivels.
According to another aspect the force means comprising force inducing elements, as springs, cylinders, magnets etc may be arranged with a direction forming an angle with the passage through the joint, thereby arranged in a cone like manner around the joint. By having such a positioning of the force inducing elements one achieves a geared system. There is also the possibility of providing a joint with force means which are a combination of the different embodiments as described above.
The invention also relates to a riser between a floating installation and an installation fixed relative the seabed, comprising a joint according to the invention as described above.
The invention also relates to a method for reducing bending moments at the connection of a riser to a subsea installation.
The invention will now be described with reference to the accompanying drawings where;
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MWH=FR,h×H+kθ×θ
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This problem is solved according to the invention by providing a device which is creating a force that acts on the two riser parts connected by the joint that induces a negative stiffness in the joint between the two riser parts. In
The spring is tensioned according to the desired function and when the upper part 52 moves out of alignment the axis of the spring will also move out of alignment with the riser. This creates the uneven force that will tend to pull the riser further out of alignment. A stop may be introduced to limit the bending angle,
In an alternative the spring may be replaced with a bi-stable rubber element having the same function.
The piston and cylinders are preferably attached to the shoulders with flexible joints to avoid excessive bending.
The system is shown having three cylinders equally disposed around the riser but the number may be any that will achieve the desired result. Also, it will be obvious to a person skilled in the art that the piston and cylinder can be otherwise arranged, i.e. that the piston may be attached to the lower shoulder 62 and the cylinder to the upper shoulder 60. It should also be obvious that the pressurized fluid can be directed and distributed to more than one cylinder so that the increase in angle can be achieved. As indicated in the figure a line 79 may be connected between the hydraulic cylinders 72 and the internal bore 54 of the riser through the joint. By this one may pressure compensate the force element arrangement for the pressure within the riser and thereby have the possibility of regulating the force element arrangements and the forces from this arrangement on the riser parts, independent of the pressure within the internal bore 54.
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A similar system is shown in the sixth embodiment as shown in
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The invention has now been explained with several embodiments. A skilled person will understand that there may be made alterations and modifications to these embodiments that are within the scope of the invention as defined in the attached claims. For example it may be desirable to have a locking function to lock the system so that it will behave as a stiff rod, i.e. turning the flex joint into a stiff joint. It may also be desirable to use a type of flex joint that does not resist bending, such as a ball joint.
Number | Date | Country | Kind |
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20080778 | Feb 2008 | NO | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/NO2009/000054 | 2/13/2009 | WO | 00 | 11/4/2010 |
Publishing Document | Publishing Date | Country | Kind |
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WO2009/102220 | 8/20/2009 | WO | A |
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20110048727 A1 | Mar 2011 | US |