The present invention relates to a foreign matter removing apparatus, a color erasing apparatus, and a foreign matter removing method.
In order to save resources, image formation may be performed using color-erasable developing materials. As the color-erasable developing materials, there are toner, ink, and the like, the color of which is made to disappear by heat. A recording medium in which an image is formed using the color-erasable developing materials is heated by a color erasing apparatus and reused after color erasure.
However, there may be a case where foreign matter such as clips, staples, and sticky notes is attached to the recording medium inserted into the color erasing apparatus. When the recording medium with the foreign matter attached is carried, jamming occurs in the color erasing apparatus, incomplete color erasure occurs, or the color erasing apparatus may be damaged.
From this point of view, a charging apparatus which charges foreign matter is provided in a recording medium carriage path, and a technique for pressing the foreign matter using an endless belt and a roller so as to be removed or a technique for removing the foreign matter using a brush and a magnet are proposed.
However, even in such techniques, there is a possibility that the foreign matter will remain on the recording medium. Therefore, a foreign matter removing apparatus, a color erasing apparatus, and a foreign matter removing method capable of removing foreign matter from a recording medium more reliably are required.
Throughout this description, the embodiments and examples shown should be considered as exemplars, rather than limitations on the apparatus and methods of the present embodiments.
Hereinafter, a foreign matter removing apparatus, a color erasing apparatus, and a foreign matter removing method according to an embodiment will be described in detail.
The foreign matter removing apparatus according to this embodiment includes: a removing plate which is disposed above a recording medium carriage path; a nipping plate which is disposed at a position opposed to the removing plate with the recording medium carriage path interposed therebetween; and a first sensor and a second sensor which interpose the removing plate therebetween at equal distances in a carriage direction of the recording medium and are disposed on both sides in the recording medium carriage direction.
The color erasing apparatus according to this embodiment includes: a recording medium carrying mechanism which carries a recording medium; a removing plate which is disposed above a recording medium carriage path; a nipping plate which is disposed at a position opposed to the removing plate with the recording medium carriage path interposed therebetween; a first sensor and a second sensor which interpose the removing plate therebetween at equal distances in a carriage direction of the recording medium, the first sensor being disposed on an upstream side of the recording medium carriage direction, the second sensor being disposed on a downstream side of the recording medium carriage direction; and a heating roller which is installed on the downstream side of the recording medium carriage direction of the first sensor and the second sensor to heat the recording medium at a color-erasing temperature or higher.
The multiple-feed sensor 104 causes, for example, ultrasonic waves to pass through the recording medium from the one side to the other side thereof and outputs a level of the passing ultrasonic waves. The control unit determines a multiple feed on the basis of the level.
The thickness sensor 105 causes an actuator to come in contact with the recording medium, transmits a movement of the actuator to a permanent magnet, detects a movement of the permanent magnet using a magnetic sensor, and outputs a signal corresponding to the thickness of the recording medium. The control unit determines the thickness of the recording medium on the basis of the output signal.
The heating roller 107, as the heating device, is formed of metal and has a heater therein. The heating roller 107 heats a color-erasable developing material on the recording medium to a color-erasing temperature or higher to erase the color in the recording medium.
Any heat source may be used for the heating devices as long as the devices can heat the recording media to the color erasing temperature or higher. For the heating devices, for example, thermal heads, halogen heaters, graphite heaters, IH (Induction Heater), rollers formed by heat conducting materials with heat generating lamps inside, or the like may be employed.
Any heat source which heats the recording media without contacting also may be employed for the heating devices.
The color-erasable developing material includes coloring compounds, developers, and color erasers. Examples of the coloring compounds may include leuco dye. Examples of the developers may include phenols. The color erasers may include materials which are compatible with the coloring compounds when heated and do not have affinity with the developers.
The color-erasable developing materials produce color by an interaction between the coloring compounds and the developers, and since the interaction between the coloring compounds and the developers is ended due to the heating to the color-erasing temperature or higher, this results in color erasure.
A recording medium which has an image for which color is not erased and thus is determined as a medium which is impossible to be reused is accumulated in the waste box 111 via the recording medium carriage path switched by the switching apparatus 109.
The foreign matter removing apparatus 200 is provided with: a first sensor 201 and a second sensor 202 which detect existence of the recording medium, a removing plate 205 which removes foreign matter such as clips, staples, or sticky notes attached to the recording medium, a removing plate driving apparatus 212 which elevates the removing plate 205, a first plate 203 and a second plate 204 which are nipping plates for pulling the recording medium with the removing plate 205, a first plate driving apparatus 215 which opens and closes the first plate 203, a second plate driving apparatus 216 which opens and closes the second plate 204, and the waste box 111 which accumulates the recording medium to be discarded and the removed foreign matter.
The foreign matter removing apparatus 200 is installed on an upstream side of a recording medium carriage direction of the heating roller 107.
The first plate 203 is installed closer to the upstream side of the recording medium carriage direction than the second plate 204. The first plate 203 and the second plate 204 are installed under a recording medium passage position of the recording medium carriage path.
The second sensor 202 is installed on the downstream side of the recording medium carriage direction of the first sensor 201. The first sensor 201 is installed on the upstream side of the recording medium carriage direction from a contact point between the first plate 203 and the second plate 204. The second sensor 202 is installed on the downstream side of the recording medium carriage direction from the contact point between the first plate 203 and the second plate 204. The first sensor 201 and the second sensor 202 are installed on the upstream side of the recording medium passage position of the recording medium carriage path.
The types of the first sensor 201 and the second sensor 202 are not limited. The first sensor 201 and the second sensor 202 may use any of optical sensors, infrared sensors, and mechanical sensors including actuators.
The first plate 203 has two sub-plates, and the two sub-plates are opened in a direction perpendicular to the recording medium carriage direction by the first plate driving apparatus 215. The second plate 204 has two sub-plates, and the two sub-plates are opened in the direction perpendicular to the recording medium carriage direction by the second plate driving apparatus 216.
The removing plate 205 has a triangular cross-section and is formed in a columnar shape. The removing plate 205 is installed above the recording medium passage position of the recording medium carriage path. The removing plate 205 is installed above the contact point between the first plate 203 and the second plate 204. The removing plate 205 is disposed so that one side of side surfaces thereof is perpendicular to the recording medium carriage direction.
Therefore, above the recording medium carriage position of the recording medium carriage path, from the upstream side of the recording medium carriage direction, the first sensor 201, the removing plate 205, and the second sensor 202 are disposed in this order. Under the recording medium carriage position, the first plate 203 and the second plate 204 are disposed in this order. The first sensor 201 and the second sensor 202 interpose the removing plate 205 therebetween at equal distances in the recording medium carriage direction and are disposed on both sides of the recording medium carriage direction. The first plate 203 and the second plate 204 which are able to open and close in the direction perpendicular to the recording medium carriage direction come in contact with each other at a position under the removing plate 205.
The foreign matter removing apparatus 200 has the waste box 111 below the first plate 203 and the second plate 204.
The first plate driving apparatus 215 and the second plate driving apparatus 216 include motors and gears 214. Peripheral portions of the sub-plate 203A, the sub-plate 203B, the sub-plate 204A, and the sub-plate 204B have teeth in mesh with the gear 214.
As the motor of the first plate driving apparatus 215 is rotated forward and reversed, the first plate 203 is opened and closed, and as the motor of the second plate driving apparatus 216 is rotated forward and reversed, the second plate 204 is opened and closed.
The control panel 402 displays a screen for selecting whether or not a foreign matter removing operation is to be performed, and when an instruction to perform the foreign matter removing operation is input, the control unit may cause the foreign matter removing operation to be performed.
The main CPU 401 is connected to the multiple-feed sensor 104 included in the color erasing apparatus 10 and the thickness sensor 105 and inputs an output of the sensors. The main CPU 401 is connected to the heating roller 107 and a recording medium carrying apparatus 208 and controls operations of the apparatuses.
The main CPU 401 is connected to the first sensor 201 and the second sensor 202 and inputs an output of the sensors.
The main CPU 401 is connected to the first plate driving apparatus 215, the second plate driving apparatus 216, the removing plate driving apparatus 212, and the driving roller elevating apparatus 211 and controls operations of the apparatuses.
Here, a distance from the position of the first sensor 201 to a nip position of the removing plate 205 and the first plate 203 is a length of ½ the length of the recording medium P in the recording medium carriage direction. In addition, a distance from the position of the second sensor 202 to a nip position of the removing plate 205 and the second plate 204 is a length of ½ the length of the recording medium P in the recording medium carriage direction.
That is, a length of the sum of the distance from the position of the first sensor 201 and the nip position of the removing plate 205 and the first plate 203, and the distance from the position of the second sensor 202 and the nip position of the removing plate 205 and the second plate 204 is the same as the length of the recording medium P carried in the recording medium carriage direction. A plurality of the first sensor 201 and the second sensor 202 may be provided in response to the length of the recording medium P in the recording medium carriage direction.
The first driving roller 217 is disposed between the first sensor 201 and the removing plate 205, and the second driving roller 213 is disposed between the second sensor 202 and the removing plate 205.
Therefore, foreign matter attached to the first half part of the recording medium is removed by the removing plate 205 and the first plate 203.
As illustrated in
Next, the foreign matter removing apparatus 200 lowers the removing plate 205 and nips the recording medium P with the second plate 204. In addition, as illustrated in
Therefore, foreign matter attached to the second half part of the recording medium is removed by the removing plate 205 and the second plate 204.
Next, the foreign matter removing apparatus 200 lowers the first driving roller 217, closes the first plate 203, lifts the removing plate 205, opens the second plate 204, lifts the second driving roller 213, and lifts the removing plate 205 to return its state to the state illustrated in
Alternatively, the operation of the foreign matter removing apparatus 200 during the carriage of the second half of the recording medium may be performed as follows.
As illustrated in
Next, the foreign matter removing apparatus 200 lowers the removing plate 205 and nips the recording medium P with the second plate 204. In addition, as illustrated in
Therefore, foreign matter attached to the second half part of the recording medium is removed by the removing plate 205 and the second plate 204.
Next, the foreign matter removing apparatus 200 lowers the first driving roller 217, closes the first plate 203, lifts the removing plate 205, opens the second plate 204, lifts the second driving roller 213, and lifts the removing plate 205 to return its state to the state illustrated in
As described above, the foreign matter removing apparatus 200 according to this embodiment includes the removing plate 205 disposed above the recording medium carriage path, the first sensor 201 and the second sensor 202 which interpose the removing plate 205 therebetween at equal distances in the recording medium carriage direction and are disposed on both sides of the recording medium carriage direction, the first plate 203 and the second plate 204 which come in contact with each other at a position below the removing plate 205, and are disposed at positions opposed to the first sensor 201 and the second sensor 202 while interposing the recording medium carriage path therebetween so as to be opened and closed in the direction perpendicular to the recording medium carriage direction, the first driving roller 217 disposed between the first sensor 201 and the removing plate 205, and the second driving roller 213 disposed between the second sensor 202 and the removing plate 205.
Therefore, there is an advantage that it is possible for the foreign matter removing apparatus 200 to remove foreign matter from the recording medium more reliably.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and apparatuses described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are indeed to cover such forms or modifications as would fall within the scope and spirit of the inventions.
This application is based upon and claims the benefit of priority from the prior the U.S.A. Patent Application No. 61/314097, filed on Mar. 15, 2010, and the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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61314097 | Mar 2010 | US |